L SERIES METAL MEMBRANE COUPLING L SERIES
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1 Staless Steel Flexible Membranes Overload and nti-fly Protection ollars nti-orrosion Treatment Membrane Unit ssembly for Easeof Fittg E Fitted olts for alance Integrity F Scalloped Hubs to Maximize ore F E Product escription John rane s Metastream L Series range of membrane couplgs has been specifically designed to provide a cost effective solution for demandg dustrial applications. The couplgs are selected by their torque capacity, with the scalloped hub providg the right size for the shaft. Easy to stall Operates either direction Hubs supplied either fish mached or solid oated carbon steel hardware for corrosion protection hoice of hub configuration to suit the shaft diameter omplies with TEX 95 for use hazardous environments on Group II category 2 equipment esign Features Fit and Forget - esigned for fite life, and with correct machery alignment, often outlasts the maches it is connected to Overload Protection - Fitted with overload collars to protect the membranes the event of severe torsional overload Low Imposed Loads - esigned to optimize their torque capability, while mimizg the reaction forces due to misalignment so reducg machery vibration and maximizg bearg life Zero Matenance - No relative movg parts, and hence requires no lubrication or matenance No acklash - esigned with fitted bolts, and torsionally stiff membranes ensures that there is zero backlast, makg the couplg ideal for drives applications where constant speed without fluctuations is crucial
2 L Series Technical ata (Imperial) ouplg Ratg ontuous Peak Overload Unbalanced Speed alanced Speed Weight ouplg Weight U nbored Hub HP/100 rpm lb.. lb.. rpm rpm M.Std SE lb. Extra SE lb./. lb. LES ,239 7,000 22, LES ,150 2,301 6,500 20, LES ,390 4,868 6,000 18, LSES ,806 7,965 6,000 18, LSES ,611 15,045 5,200 15, LSES ,602 29,205 4,800 12, LSES ,125 44,250 4,400 10, LSES ,250 88,500 4,200 9, LSES , ,175 4,000 7, LSES , ,700 3,800 7, LESE , ,500 3,700 6, LLES , ,750 2,500 5, LLES , ,450 2,250 5, LLES , ,000 2,100 4, LLES ,450 1,017,750 2,000 4, LLES , ,100 1,504,550 1,750 3,600 1, LLES ,609 1,017,750 2,035,500 1,600 3,200 1, LLES ,012 1,239,000 2,478,000 1,500 3,000 1, LLES ,353 2,079,750 4,159,500 1,400 2,600 3, ,224 L Series Typical rrangement E SE L Series Imperial imensional ata (Inches) ouplg (1) Max ore bsolute M () Preferred M ( () 3.5 E - SE LES X X X LES X X X LES X X X X LSES X X X X LSES X X X X LSES X X LSES X X LSES X X LSES X X LSES X X LESE X LLES X LLES X LLES LLES LLES LLES LLES LLES Notes: 1 Maximum bore shown are based on standard NSI/GM square key dimensions for size 0007 through 3000 and rectangular key dimensions for size 4200 through imensions should not be used for construction. ertified dimensions furnished upon request. X These istance etween Shaft End (SE) sizes are more readily available. Other lengths to suit specific shaft separations are available
3 L Series Technical ata (Metric) ouplg Ratg ontuous Peak Overload Unbalanced Speed alanced Speed Weight ouplg Weight Unbored Hub kw/1000 rpm knm knm rpm rpm M.Std SE Kg. Extra SE Kg/m. Kg. LES ,000 22, LES ,500 20, LES ,000 18, LSES ,000 18, LSES ,200 15, LSES ,800 12, LSES ,400 10, LSES ,200 9, LSES ,000 7, LSES , ,800 7, LESE , ,700 6, LLES , ,500 5, LLES , ,250 5, LLES , ,100 4, LLES , ,000 4, LLES , ,750 3, LLES , ,600 3, LLES , ,500 3, LLES , ,400 2,600 1, L Series Typical rrangement E SE L Series imensional ata () ouplg (1) Max ore Notes: 1 Maximum bore based on standard IN/S rectangular keys. imensions should not be used for construction. ertified dimensions furnished upon request. X These istance etween Shaft End (SE) sizes are more readily available. Other lengths to suit specific shaft separations are available. bsolute M () Preferred M () (M.) E - SE LES X X X LES X X X X LES X X X X LSES X X X X LSES X X X X LSES X X X X LSES X X X LSES X X LSES X X LSES X X LESE X LLES LLES LLES LLES LLES LLES LLES LLES
4 Selection Procedure (Metric) 1. Select appropriate service factor (SF) 2. alculate the couplg ratg R from: R = kw x 1000 x SF N Where: kw = rated power for driven equipment (kw) N = speed (rev./m) 3. Select a couplg with the same or higher ratg. 4. heck SE. 5. heck the hub bore capacity is suitable, if not select a larger size couplg. 6. heck peak torque capability is suitable for application 7. heck speed capability. 8. Specify SE as appropriate. Selection Procedure (Imperial) 1. Select appropriate service factor (SF) 2. alculate the couplg ratg R from: R = HP x 100 x SF N Where: HP = rated power for driven equipment (HP) N = speed (rpm) Service Factor (SF) Suggested service factors for electric motor, steam turbe, and gas turbe drivers are given below. Variation onstant Slight Fluctuation Substantial Fluctuations Typical pplication entrifugal Pump entrifugal ompressor xial ompressor entrifugal lower Screw ompressor Gear, Lobe and Vane Pumps Forced raft Fan Medium uty Mixer Lobe lower Reciprocatg Pumps Heavy uty Mixers Induced raft Fans Service Factor 1.0* *Use a mimum service factor of 1.25 on electric motor drives through a gearbox. 3. Select a couplg with the same or higher ratg. 4. heck SE. 5. heck the hub bore capacity is suitable, if not select a lager size couplg. 6. heck peak torque capability is suitable for application. 7. heck speed capability. 8. Specify SE as appropriate. The examples given are for typical maches and are empirically based guideles. Knowledge of actual torque characteristics may dicate a different service factor. onsult John rane for advice. KSelect is an ternet based selection program for L Series. This selection program provides all necessary technical data cludg ertias and torsional stiffness. Visit vailable Options Spark-resistant couplgs for hazardous zone operation.
5 ouplg lignment orrect stallation and alignment of couplgs is essential for reliable machery performance. L Series - Metric Misalignment apabilities L Series - Imperial Misalignment apabilities ouplg xial ± Equivalent Thrust kn (1) ngular egrees Restorg Moment at ngle Nm (2) Parallel ouplg xial ± Equivalent Thrust lbf (1) ngular egrees Restorg Moment at ngle lb. (2) Parallel The angular and axial restorg forces are available on request. The axial force has a nonlear characteristic, which can de-tune systems to prevent high amplitude axial vibration. % xial Thrust % Restorg Moment Force Vs. eflection NGULR XIL 50 % isplacement 100 These values are maximums for each type of misalignment. It is recoended that the couplg is itially aligned to 10% of these values to allow for evitable movement durg the life of the maches (1) The values given are for each membrane bank. (2) These values are based on the standard mimum distance between shaft ends. (M). John rane supplies a variety of shaft alignment equipment and offers alignment trag courses. Lase--Lign EX Shaft lignment System is one of the toughest and most robust measurement and alignment systems available. For alignment work potentially explosive environments, equipment needs to be explosion-protected. Lase--Lign EX Shaft lignment System complies with the latest TEX standards for work such environments. alance ondition ouplg Ratg (Kw) alance improvement not generally required alancg Limits alance improvement may be required L Series Operatg Speed (thousand rpm) This couplg is designed with a high herent balance, due to the precision of the manufacturg process. It is important that all parts are carefully stored and fitted to mata this tegrity. The herent balance of the L Series meets GM standard class 8. The maximum operatg speeds listed the tables are on the basis of this GM class 8 characteristic, to provide a general guide to maximum permissible speed. If higher speeds are required contact John rane for an alternative couplg selection.
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8 North merica United States of merica Tel: Fax: Europe United Kgdom Tel: Fax: Lat merica razil Tel: Fax: Middle East & frica United rab Emirates Tel: Fax: sia Pacific Sgapore Tel: Fax: If the products featured will be used a potentially dangerous and/or hazardous process, your John rane representative should be consulted prior to their selection and use. In the terest of contuous development, John rane ompanies reserve the right to alter designs and specifications without prior notice. It is dangerous to smoke while handlg products made from PTFE. Old and new PTFE products must not be cerated. ISO 9001 and ISO ertified, details available on request John rane Revised 10/15 T-L Series
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