AIRTEK Front System for Mack Vehicles

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1 AIRTEK Front System for Mack Vehicles LIT NO: SP-180 DATE: March 015 REVISION: G AIRTEK with STEERTEK NXT Axle Vehicles built AFTER July 011 AIRTEK with STEERTEK Axle Vehicles built PRIOR to July 011

2 Vehicles built with STEERTEK NXT axle after July, 011 b a 1b 9 7 1a (13./14.6K Only) L.H. Side Shown a SP-180

3 KEY NO. PART NO. DESCRIPTION NO.REQ. KEY NO. PART NO. DESCRIPTION NO.REQ. 1 Air Spring a L 1K/1.5K b L 13.K/14.6K Air Spring Bracket K/1.5K 66 Rail K/1.5K 300 Rail a K/14.6K 66 Rail b K/14.6K 300 Rail L Shock Absorber Upper Shock Bracket Leaf Spring Assembly with Bushings Includes Key No. 6 6 **Steel Galvanized Liner 7 *Front Spring Hanger Inboard Spring Adapter M0 x.5-6g 0 mm Hex Bolt LH Rear Shackle Bracket Service Kit, One Side Includes Key Nos. 10, Frame Rail Frame Rail RH Rear Shackle Bracket Service Kit, One Side Includes Key Nos Frame Rail Frame Rail 10 LH Rear Shackle Bracket w/bushing 1 (Cast Part No ) Frame Rail Frame Rail 11 RH Rear Shackle Bracket w/bushing 1 (Cast Part No ) Frame Rail Frame Rail Shackle Bracket Service Kit, Axle Set, Includes Key Nos Shackle Plate M0 x.5-6g 160 mm Hex Bolt, 6 Replaces M0 Flat Washer, Replaces M0 x.5-6h Locknut, Replaces Shackle Stop Spacer XX STEERTEK NXT Axle Assembly, Includes Key 1 Nos. 17-1, 7-9, 31, 35-36, Contact Hendrickson Tech Services for Part Number 17 Axle & Kingpin Assembly, 70.9 KPI M 1K/1.5K, 338/366 mm Ride Ht., 4. Drop M 1K/1.5K, 338 mm Ride Ht., 5.36 Drop M 13.K/14.6K, 338/366 mm Ride Ht., 4. Drop M 13.K/14.6K, 338 mm Ride Ht., 5.36 Drop 18 LH Lower Steering Knuckle Assembly, Includes 1 Key Nos. -6, 30, <190 Ackermann STD Hub >190 Ackermann STD Hub <190 Ackermann Unitized Hub >190 Ackermann Unitized Hub 19 RH Lower Steering Knuckle Assembly, Includes 1 Key Nos. -6, 30, <190 Ackermann STD Hub >190 Ackermann STD Hub Not Shown <190 Ackermann Unitized Hub Not Shown >190 Ackermann Unitized Hub 0 LH Upper Steering Knuckle Assembly, Includes 1 Key Nos. -, mm Ride Height mm Ride Height RH Upper Steering Knuckle Assembly, Includes 1 Key Nos. -, Kingpin Bushing and Bearing Service Kit, Axle Set, Includes Kit Nos & LH Kingpin Bushing w/composite Thrust Bearing Service Kit, Includes Key Nos. -7, 9 & Loctite RH Kingpin Bushing w/roller Thrust Bearing Service Kit, Includes Key Nos. -6, 8-9 & Loctite Grease Zerk Grease Cap Assembly, Upper Grease Cap Assembly, Lower Kingpin Bushing Thrust Bearing Service Kit, Axle Set, Includes Kit Nos & LH Composite Thrust Bearing Service Kit, Includes Key Nos. 6-7, 9 & Loctite RH Roller Thrust Bearing Service Kit, Includes Key Nos. 6, 8-9 & Loctite Kingpin Seal LH Composite Thrust Bearing RH Roller Thrust Bearing /8"-11 UNC Socket Head Cap Screw 4 Not Shown Loctite (Red) Compound Tube ABS Sensor Sleeve 31 ***Tie Rod Assembly, Includes Key Nos See Selection Guide on page 8 3 ** 7 8" Castle Nut ***Tie Rod End Service Kit, Axle Set, Includes LH and RH Tie Rod End Service Kits, See Selection Guide on page 8 ***LH Tie Rod End Service Kit, Includes Key Nos. 33, 35-36, See Selection Guide on page 8 ***RH Tie Rod End Service Kit, Includes Key Nos , See Selection Guide on page 8 33 ***LH Tie Rod End, See Selection Guide 1 on page 8 34 ***RH Tie Rod End, See Selection Guide 1 on page " Flat Washer Tie Rod Nut Cotter Pin ½"-13 UNC Square Head Bolt ½"-13 UNC Hex Jam Nut U-bolt Clamp Group Service Kit, One Side, Includes Key Nos K/1.5K and 13.K/14.6K mm Ride Height mm Ride Height 39 M0 x.5-6g U-bolt, 4 1K/1.5K and 13.K/14.6K mm Ride Height, Bolt Length mm mm Ride Height, Bolt Length 75 mm M0 Flat Washer M0 x.5-6h Nylon Locknut 8 4 LH Top Pad Assembly Frame Rail Frame Rail 43 RH Top Pad Assembly Frame Rail Frame Rail Rubber Axle Stop 45 Dowel Pin mm Ride Height, 66.8 mm mm Ride Height, 94.8 mm Axle Spacer, 366 mm Ride Height, 8 mm Air Spring Adapter for Top Pad 13.K/14.6K Only SP See Notes on Page 6

4 Vehicles built with STEERTEK axle and Post 007 Engine, prior to July 011 b a 1b (1/1.5K Only) 1a 54 (13./14.6K Only) L.H. Side Shown a (1/1.5K Only) b L.H. Side Shown Straight Spindle For Unitized Hub a SP-180

5 KEY NO. PART NO. DESCRIPTION NO.REQ. KEY NO. PART NO. DESCRIPTION NO.REQ. 1 Air Spring a L 1K/1.5K, Replaces L b L 13.K/14.6K Air Spring Bracket K/1.5K 66 Rail K/1.5K 300 Rail a K/14.6K 66 Rail b K/14.6K 300 Rail L Shock Absorber Upper Shock Bracket Front Leaf Spring Assembly Service Kit, One Side, Includes Key Nos. 5, Leaf Spring Assembly with Bushings Includes Key No. 6 6 **Steel Galvanized Liner 7 *Front Spring Hanger Inboard Spring Adapter, Replaces M0 x.5-6g 0 mm Hex Bolt LH Rear Shackle Bracket Service Kit, One Side Includes Key Nos. 10, Frame Rail Frame Rail RH Rear Shackle Bracket Service Kit, One Side Includes Key Nos Frame Rail Frame Rail 10 LH Rear Shackle Bracket w/bushing 1 (Cast Part No ) Frame Rail Frame Rail 11 RH Rear Shackle Bracket w/bushing 1 (Cast Part No ) Frame Rail Frame Rail Shackle Bracket Service Kit, Axle Set, Includes Key Nos Thrust Washer Shackle Plate M0 x.5-6g 160 mm Hex Bolt, 6 Replaces M0 Flat Washer, Replaces M0 x.5-6h Locknut, Replaces Shackle Stop Spacer XX STEERTEK Axle Assembly, Includes Key 1 Nos. 18-, 6-7, 9-30, Contact Hendrickson Tech Services for Part Number 18 Axle & Kingpin Assembly, 70.9 KPI 1 1K/1.5K /366 mm Ride Ht., 4. Drop mm Ride Ht., 5.36 Drop 13.K/14.6K /366 mm Ride Ht., 4. Drop mm Ride Ht., 5.36 Drop 19 LH Lower Steering Knuckle Assembly 1 Includes Key Nos., 8 a <190 Ackermann STD Hub, Includes Key No. 31 a >190 Ackermann STD Hub, Includes Key No. 31 b <190 Ackermann Unitized Hub b >190 Ackermann Unitized Hub 0 RH Lower Steering Knuckle Assembly 1 Includes Key Nos., <190 Ackermann STD Hub, Includes Key No >190 Ackermann STD Hub, Includes Key No. 31 Not Shown <190 Ackermann Unitized Hub Not Shown >190 Ackermann Unitized Hub 1 LH Upper Steering Knuckle Assembly 1 Includes Key Nos., mm Ride Ht mm Ride Ht RH Upper Steering Knuckle Assembly 1 Includes Key Nos., Kingpin Bushing and Bearing Service Kit, Axle Set, Includes Kit Nos & LH Kingpin Bushing w/composite Thrust Bearing Service Kit, Includes Key Nos. -6, 8-30 & Loctite RH Kingpin Bushing w/roller Thrust Bearing Service Kit, Includes Key Nos. -, 7-30 & Loctite Grease Cap Assembly Retaining Ring Kingpin Bushing Thrust Bearing Service Kit, Axle Set, Includes Kit Nos & LH Composite Thrust Bearing Service Kit, Includes Key Nos. 6, 8-30 & Loctite RH Roller Thrust Bearing Service Kit, Includes Key Nos & Loctite LH Composite Thrust Bearing RH Roller Thrust Bearing Kingpin Seal, Replaces " Socket Head Cap Screw 4 30 Kingpin Shim (As required) " Thickness " Thickness 1 Not Shown Loctite (Red) Compound Tube ABS Sensor Sleeve 3 Tie Rod Assembly, Includes Key Nos See Selection Guide on page 8 33 ** 7 8" Castle Nut ***Tie Rod End Service Kit, Axle Set, Includes LH and RH Tie Rod End Service Kits See Selection Guide on page 8 ***LH Tie Rod End Service Kit, Includes Key Nos. 34, 36-37, See Selection Guide on page 8 ***RH Tie Rod End Service Kit, Includes Key Nos , See Selection Guide on page 8 34 ***LH Tie Rod End, See Selection Guide 1 on page 8 35 ***RH Tie Rod End, See Selection Guide 1 on page " Flat Washer Tie Rod Nut Cotter Pin ½"-13 UNC Square Head Bolt ½"-13 UNC Hex Jam Nut Top Axle Wrap Bottom Axle Wrap U-bolt Clamp Group Service Kit, One Side, Includes Key Nos K/1.5K and 13.K/14.6K 366 mm Ride Height, 4. Drop 338 mm Ride Height, 5.36 Drop K/1.5K, 338 mm Ride Ht., 4. Drop K/14.6K, 338 mm Ride Ht., 4. Drop Top/Bottom Axle Wrap Liner Service Kit, One Side, Includes Key Nos Top Axle Wrap Liner S Bottom Axle Wrap Liner 44 M0 x.5-6g U-bolt 4 Vehicles built with Pre'07 Engine, see page K/1.5K and 13.K/14.6K 366 mm Ride Ht., Bolt Length 75 mm K/1.5K 338 mm Ride Ht., Bolt Length mm K/14.6K 338 mm Ride Ht., Bolt Length 5 mm M0 Flat Washer 8 SP See Notes on Page 6

6 KEY NO. PART NO. DESCRIPTION NO.REQ. KEY NO. PART NO. DESCRIPTION NO.REQ M0 x.5-6h Locknut 8 47 LH Top Pad 1 Vehicles built with Pre'07 Engine, see page Frame Rail, Replaces , L, L, L Frame Rail, Replaces L, L, L 48 RH Top Pad 1 Vehicles built with Pre'07 Engine, see page Frame Rail, Replaces , L, L, L Frame Rail, Replaces , L, L, L Rubber Axle Stop 50 LH Dowel Pin 1 Vehicles equipped with dual HCVs, built after 03/ mm Ride Height, 66.8 mm Vehicles equipped with a single HCV built prior to 03/ mm Ride Height, 79.5 mm mm Ride Height, 85.9 mm mm Ride Height, 107. mm mm Ride Height, 115 mm 51 RH Dowel Pin 1 Vehicles equipped with dual HCVs built after 03/ mm Ride Height, 66.8 mm Vehicles equipped with a single HCV built prior to 03/ mm Ride Height, 66.8 mm mm Ride Height, 94.8 mm 5 LH Front Axle Spacer 1 Vehicles equipped with dual HCVs built after 03/ mm Ride Height, 8 mm Vehicles equipped with a single HCV built prior to 03/ mm Ride Height, 1 mm mm Ride Height, 0 mm mm Ride Height, 40 mm mm Ride Height, 48 mm 53 RH Front Axle Spacer 1 Vehicles equipped with dual HCVs built after 03/ mm Ride Height, 8 mm Air Spring Adapter for Top Pad 13.K/14.6K Only Vehicles built with STEERTEK axle and Pre'07 Engine Top Pad with Straight Hex Bolt KEY NO. PART NO. DESCRIPTION NO. REQ Top Axle Wrap Bottom Axle Wrap Straight Bolt Clamp Group Service Kit, One Side, Includes Key Nos. 3-7 Vehicles equipped with dual HCVs, Built after 03/05 1K/1.5K and 13.K/14.6K mm Ride Ht mm Ride Ht. Vehicles equipped with a single HCV, Built prior to 03/ K/1.5K, 338 mm Ride Ht K/1.5K, 366 mm Ride Ht K/14.6K, 338 mm Ride Ht K/14.6K, 366 mm Ride Ht Top Axle Wrap Liner S Bottom Axle Wrap Liner 5 M0 x.5-6g Hex Bolt 8 Vehicles equipped with dual HCVs, Built after 03/05 1K/1.5K and 13.K/14.6K mm Ride Ht., Bolt Length 0 mm mm Ride Ht., Bolt Length 0 mm Vehicles equipped with a single HCV, Built prior to 03/05 1K/1.5K mm Ride Ht., Bolt Length 0 mm mm Ride Ht., Bolt Length 60 mm 13.K/14.6K mm Ride Ht., Bolt Length 0 mm mm Ride Ht., Bolt Length 0 mm M0 Flat Washer M0 x.5-6h Locknut 8 8 Top Pad Assembly, (Pre '07 Engine Top Pads are obsolete. If top pad replacement is required, replace with current top pad and U-bolts, see Key Nos. 44,47,48) Rubber Axle Stop 6 SP-180

7 Vehicles built between 03/05 and 1/07 Dual Height Control Valves Vehicles built prior to 03/05 Single Height Control Valve KEY NO. PART NO. DESCRIPTION NO. REQ. HCV, Link Mount & Linkage Assembly, Includes Key Nos LH 1K/1.5K, Replaces RH 1K/1.5K, Replaces LH 13.K/14.6K, Replaces RH 13.K/14.6K, Replaces LH Height Control Valve Bracket K/1.5K, Replaces K/14.6K, Replaces RH Height Control Valve Bracket K/1.5K, Replaces Not Shown K/14.6K, Replaces HCV & Linkage Assembly LH, Replaces , 1 Includes Key Nos. 3-8, RH, Replaces , 1 Includes Key Nos. 3-7, Height Control Valve Linkage M8 x 1.-6H Hex Nut M8 Link Stud M8 x 1.-6H Locknut M8 Flat Washer LH HCV, Replaces RH HCV, Replaces M6 Flat Washer, Replaces ¼" Lockwasher M6 x 1.0-6H Locknut, Replaces Single HCV, Link Mount & Linkage Assembly, 1 Includes Key Nos K/1.5K K/14.6K 1 Single Height Control Valve Bracket K/1.5K K/14.6K Single Height Control Valve & Linkage 1 Assembly, Includes Key Nos Height Control Valve Linkage M8 x 1.-6H Hexnut M8 Link Stud M8 x 1.-6H Locknut M8 Flat Washer Height Control Valve ¼" Flat Washer ¼" 0 UNC Locknut Obtain a Hendrickson Dual Height Control Valve Conversion Kit to convert a single height control valve to dual height control valves configuration. Dual Height Control Valve and Linkage Kit K/1.5K Capacity K/14.6K Capacity Vehicles built between 03/05 and 06/07 equipped with dual height control valves Air Spring with Support Plate Service Kit No (1.5K) 1 Vehicles built between 03/05 and 06/07, equipped with dual HCVs must use Air Spring with Support Plate Service Kit No KEY NO. PART NO. DESCRIPTION QTY Air Spring (1.5K) Support Plate 1 SP-180 7

8 Tie Rod Selection Guide, ***Straight Tie Rods 1K / 1.5K 1 1 8" THREADS AXLE MODEL ACKERMANN Vehicles built AFTER January 014 STEERTEK NXT TIE ROD ASSEMBLY PART NO. > < ***Vehicles built PRIOR TO January 014 STEERTEK NXT STEERTEK TIE ROD END PART NO (LH) (RH) TIE ROD END SERVICE KIT NO (Axle Set) (LH) (RH) TIE ROD ASSEMBLY REPLACEMENT PART NUMBER > *** Tie rod end kits are no longer available for these assembly < numbers, requires complete tie rod assembly replacement K / 14.6K 1¼" THREADS Vehicles built AFTER January 014 STEERTEK NXT > < Vehicles built up to January 015 STEERTEK NXT & STEERTEK > < (LH) (RH) (LH) (RH) (Axle Set) (LH) (RH) (Axle Set) (LH) (RH) NOTE: * Not supplied by Hendrickson, used for reference only. Refer to OEM (vehicle manufacturer) for more information. Hendrickson is not responsible for components supplied by vehicle manufacturer. For assistance with maintenance and rebuild instructions on these components see vehicle manufacturer. ** Item included in assembly only, part not sold separately. *** Hendrickson supplies different tie rod assemblies. Locate the tie rod assembly part number on the tie rod tube to help determine what tie rod end kit or complete tie rod assembly replacement to use for service as shown in the Tie Rod Selection Guide table. Hendrickson AIRTEK Ride Height Gauges for Volvo Vehicles can be obtained on-line at Height Gauge (After July 011) 1K/1.5K/13.K/14.6K Capacity Literature. No Height Gauges (Prior to July 011) 1K/1.5K Capacity Literature No and 13.K/14.6K Capacity Height Gauge Literature No This is a general parts list to provide directional information. Components may vary by model. Questions in regards to parts, contact Hendrickson Truck Parts at (Toll-free U.S. and Canada), (Outside U.S. and Canada) or truckparts@hendrickson-intl.com. Truck Commercial Vehicle Systems (Toll-free U.S. and Canada) 800 South Frontage Road (Outside U.S. and Canada) Woodridge, IL USA Fax Information contained in this literature was accurate at the time of publication. Product changes may have been made after the copyright date that are not reflected. SP-180 Rev G Hendrickson USA, L.L.C. All Rights Reserved Printed in United States of America

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