Hydraulic Crawler Crane
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1 Hydraulic Crawler Crane Model : 7120S Max. Lifting Capacity: 120 t x 5.0 m Max. Crane Length: 61.0 m
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3 7120SFS CONTENTS 3 SPECIFICATIONS GENERAL DIMENSIONS BOOM AND JIB ARRANGEMENTS WORKING RANGES SUPPLEMENTAL DATA LIFTING CAPACITIES SUPPLEMENTAL DATA LIFTING CAPACITIES SUPPLEMENTAL DATA LIFTING CAPACITIES GENERAL DIMENSION FOR CLAMSHELL WORKING RANGE FOR CLAMSHELL SUPPLEMENTAL DATA FOR CLAMSHELL LIFTING CAPACITIES FOR CLAMSHELL SUPPLEMENTAL DATA FOR BARGE LIFTING CAPACITIES FOR BARGE TRANSPORTATION PLAN PARTS AND ATTACHMENTS FOR 53.1 t COUNTERWEIGHT FOR 53.1 t COUNTERWEIGHT FOR 2 t COUNTERWEIGHT FOR 2 t COUNTERWEIGHT 2
4 SPECIFICATIONS Power Plant Model: HINO P11C-VH Type: 4 cycle, water-cooled, vertical in-line 6, direct injection, turbo-charger, intercooler Displacement: 10,520 liters Rated power: 271 kw/1,850 min -1 Max. Torque: 1,469 N m/1,400 min -1 Cooling System: Water-cooled Starter: 24V-6kW Radiator: Corrugated type core, thermostatically controlled Air cleaner: Dry type with replaceable paper element Throttle: Twist grip type hand throttle, electrically actuated Fuel filter: Replaceable paper element Batteries: Two 12 V x 136 Ah/5HR capacity batteries, series connected Fuel tank capacity: 400 liters Hydraulic System Main pumps: 4 variable displacement piston pumps Control: Full-fl ow hydraulic control system for infi nitely variable pressure to all winches, propel and swing. Controls respond instantly to the touch, delivering smooth function operation. Cooling: Oil-to-air heat exchanger (plate-fi n type) Filtration: Full-fl ow and bypass type with replaceable element Max. relief valve pressure: Load hoist, boom hoist and propel system: 31.9 MPa Swing system: 27.5 MPa Control system: 5.4 MPa Hydraulic Tank Capacity: 535 liters Hoisting System Powered by a hydraulic motor through a planetary reducer. Brake: A spring-set, hydraulically released multiple-disc brake is mounted on the boom hoist motor and operated through a counter-balance valve. Drum Lock: External ratchet for locking drum Drum: Single drum, grooved for 20 mm dia. wire rope Line Speed: Single line on fi rst drum layer Hoisting/Lowering: 48 to 3 m/min hoisting/lowering: 20 mm x 190 m guy line: 30 mm backstops: Required for all boom Load Hoisting System Front and rear drums for load hoist powered by a hydraulic variable plunger motors, driven through planetary reducers. Negative Brake: A spring-set, hydraulically released multipledisc brake is mounted on the hoist motor and operated through a counter-balance valve. Drum Lock: External ratchet for locking drum Drums: Front Drums: 622 mm P.C.D x 617 mm wide drum, grooved for 30 mm wire rope. Rope capacity is 200 m working and 268 m storage. Rear Drum: 622 mm P.C.D x 617 mm, grooved for 30 mm wire rope. Rope capacity is 130 m working and 268 m storage. Diameter of wire rope Main winch: 30 mm x 200 m Aux. winch: 30 mm x 130 m Third winch: 26 mm x 260 m Line Speed*: Hoisting/lowering: 110 to 3 m/min Line Pull: Max. Line Pull*: 250 kn {25.5 tf} (Referential performance) Rated Line Pull: 152 kn {15.5 tf} *Single line on fi rst drum layer Swing System Swing unit is powered by hydraulic motor driving spur gears through planetary reducer, the swing system provides 360 rotation. Swing parking brakes: A spring-set, hydraulically released multiple-disc brake is mounted on swing motor. Swing circle: Single-row ball bearing with an integral internally cut swing gear. Swing lock: Manually, four position lock for transportation Swing Speed: 2.1 min -1 Upper Structure Torsion-free precision machined upper frame. All components are located clearly and service friendly. Engine will with low noise level. Counterweight: 5 t Cab & Control Totally enclosed, full vision cab with safety glass, fully adjustable, high backed seat with a headrest and armrests, and intermittent wiper and window washer (skylight and front window). 3
5 Cab fittings: Air conditioner, convenient compartment (for tool), cup holder, cigarette lighter, sun visor, roof blind, tinted glass, fl oor mat, footrest, and shoe tray Lower Structure Steel-welded carbody with axles. Crawler assemblies are designed with quick disconnect feature for individual removal as a unit from axles. Crawler belt tension is maintained by hydraulic jack force on the track adjusting bearing block. Carbody weight: 10.8 t Crawler drive: Independent hydraulic propel drive is built into each crawler side frame. Each drive consists of a hydraulic motor propelling a driving tumbler through a planetary gear box. Hydraulic motor and gear box are built into the crawler side frame within the shoe width. Crawler brakes: Spring-set, hydraulically released parking brakes are built into each propel drive. Steering mechanism: A hydraulic propel system provides both skid steering (driving one track only) and counter-rotating steering (driving each track in opposite directions). Track rollers: Sealed track rollers for maintenance-free operation. Shoe (flat): 910 mm wide each crawler Max. gradeability: 30% Weight Including upper and lower machine, 5 ton counterweight and 10.8 ton carbody weight, basic boom (or basic boom + basic jib), hook, and other accessories. Weight: 137 ton Ground pressure: 107 kpa Attachment & Jib: Welded lattice construction using tubular, high-tensile steel chords with pin connection between sections. and Jib Min. Length (Min. combination) Max. Length (Max. combination) Crane 15.2 m 61.0 m Main Specifications (Model: 7120S) Crane Max. Lifting Capacity 120 t x 5.0 m Max. Length 61.0 m Main & Aux. Winch Max. Line Speed (1st layer) 110 m/min Rated Line Pull (Single line) 152 kn {15.5 tf} Wire Rope Diameter 30 mm Wire Rope Length 200m (Main), 130 m (Aux.) Brake Type (Free fall) Wet-type multiple disc brake Working Speed Swing Speed 2.1 min -1 {rpm} Travel Speed 1.3/0.9 km/h Power Plant Model HINO P11C-VH Engine Output 271 kw/1,850 min -1 Fuel Tank 400 liters Hydraulic System Main Pumps 4 variable displacement Max. Pressure 31.9 MPa {325 kgf/cm 2 } Hydraulic Tank Capacity 535 liters Self-Removal Device NA Weight Operating Weight 137 t * 1 Ground Pressure 107 kpa Counterweight 59,110 kg Transport Weight 37,800 kg * 2 Units are SI units. { } indicates conventional units. Line speeds in table are for light loads. Line speed varies with load. * 1 Including upper and lower machine, 5 ton counterweight, 10.8 ton carbody weight, basic boom, 120 t hook, and other accessories. * 2 Base Machine with boom base gantry, wire ropes (front/rear/third/boom hoist) 4
6 GENERAL DIMENSIONS (Unit: mm) 910 5,000 R4, m 61.0 m 6,570 3,800 1,400 2,990 7,170 1, ,580 1,340 2,525 3, ,835 7,890 6,890 7,895 6,310 Limit of Hook Lifting Hook L L L 120 t hook 5.0 m 70 t hook 5.0 m 50 t hook 5.0 m 35 t hook 5.0 m Hook L Ball hook 4.2 m 5
7 BOOM AND JIB ARRANGEMENTS Crane Arrangements m (ft) 15.2 (50) arrangement m (ft) T B B 3.0 B 18.3 (60) T 42.7 (140) arrangement B 3.0 B (150) B B 3.0 B (70) B B (160) B B 3.0 B (80) B B 3.0 B B 27.4 (90) B 3.0 B 54.9 (180) B 3.0 B (190) B (110) B B B 3.0 B T B B 30.5 (100) B B (170) B (200) 36.6 (120) B B B 3.0 B Symbol B B (130) B B Length 7.6 m 4.6 m 3.0 m 3.0 m m m Remarks Base Top Tapered Insert Insert Insert Indicates the most flexible combination of insert booms, which can be modified to form all shorter boom arrangements. 6
8 WORKING RANGES Crane Unit: m m m 54.9 m 51.8 m m m m 39.6 m m 33.5 m 30.5 m 27.4 m 24.4 m m m 15.2 m Center of rotation m 1.4 m 7
9 SUPPLEMENTAL DATA Ratings according to Japanese Construction Codes for Mobile Cranes. Operating radius is the horizontal distance from centerline of rotation to a vertical line through the center of gravity of the load. Deduct weight of hook block(s), slings and all other load handling accessories from main boom ratings shown. Ratings shown are based on freely suspended loads and make no allowance for such factors as wind effect on lifted load, ground conditions, out-of-level, operating speeds or any other condition that could be detrimental to the safe operation of this equipment. The operator, therefore, has the responsibility to judge the existing conditions and reduce lifted loads and operating speeds accordingly. Ratings are for operation on a fi rm and level surface, up to 1% gradient. At radii and boom s where no ratings are shown on chart, operation is not intended nor approved. inserts and guy lines must be arranged as shown in the Operator's Manual. hoist reeving is 12 part line. Gantry must be in raised position for all conditions. backstops are required for all boom s. The boom should be erected over the front of the crawlers, not laterally. Ratings inside of boxes are limited by strength of materials. The minimum rated load is 2.0 (t). (Main boom) The total load that can be lifted is the value for weight of hook block, slings, and all other load handling accessories deducted from main boom ratings shown. Main hoist loads (Front drum) No. of Parts of Line Maximum Loads (kn) Maximum Loads (t) No. of Parts of Line Maximum Loads (kn) ,098 1,177 Maximum Loads (t) Auxiliary hoist loads No. of Parts of Line 1 Maximum Loads (kn) 152 Maximum Loads (t) 15.5 Main hoist loads (Third drum) No. of Parts of Line Maximum Loads (kn) Maximum Loads (t) No. of Parts of Line Maximum Loads (kn) ,059 1,177 Maximum Loads (t) WARNING If one part of lines selected, the boom erects and topples down to the back side when the hoisting operation of the hook is performed. Hook Block 120t Weight of hook block 70t Double Hook 70t Single Hook 50t 35t Ball Hook Weight (t) Assembling the counterweight 5 t counterweight 10.8 t carbody weight No.10 No.11 No.8 No.9 No.6 No.7 No.4 No.5 No.3 No.2 No.1 Counterweights Carbody weights (Main boom with auxiliary sheave frame) Operation of this equipment in excess of rated loads or disregard of instruction voids the warranty. The total load that can be lifted is the value for weight of main hook block, slings, and all other load handling accessories deducted from main boom with auxiliary sheave ratings shown. (Auxiliary sheave) The total load that can be lifted is the value for weight of auxiliary sheave hook block, slings, and all other load handling accessories deducted from auxiliary sheave ratings shown. Standard boom s for auxiliary sheave mounting are 15.2 m to 61.0 m. 8
10 LIFTING CAPACITIES Load (m) Crane Lifting Capacities Counterweight: 5 t Carbody weight: 10.8 t Unit: metric ton (m) Load m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ Reeves Reeves Load (m) (m) Load m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ Reeves Reeves Note: Ratings according to Japanese Construction Codes for Mobile Cranes. Ratings shown in are determined by the strength of the boom or other structural components. Lifting capacities may vary depending on hook used or with/without auxiliary sheave. Please refer rated chart in operator s cabin. 9
11 Load (m) Crane Lifting Capacities (Third Drum) Counterweight: 5 t Carbody weight: 10.8 t Unit: metric ton (m) Load m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ Reeves Reeves Load (m) (m) Load m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ Reeves Reeves Note: Ratings according to Japanese Construction Codes for Mobile Cranes. Ratings shown in are determined by the strength of the boom or other structural components. Lifting capacities may vary depending on hook used or with/without auxiliary sheave. Please refer rated chart in operator s cabin. 10
12 SUPPLEMENTAL DATA Ratings according to Japanese Construction Codes for Mobile Cranes. Operating radius is the horizontal distance from centerline of rotation to a vertical line through the center of gravity of the load. Deduct weight of hook block(s), slings and all other load handling accessories from main boom ratings shown. Ratings shown are based on freely suspended loads and make no allowance for such factors as wind effect on lifted load, ground conditions, out-of-level, operating speeds or any other condition that could be detrimental to the safe operation of this equipment. The operator, therefore, has the responsibility to judge the existing conditions and reduce lifted loads and operating speeds accordingly. Ratings are for operation on a fi rm and level surface, up to 1% gradient. At radii and boom s where no ratings are shown on chart, operation is not intended nor approved. inserts and guy lines must be arranged as shown in the Operator's Manual. hoist reeving is 12 part line. Gantry must be in raised position for all conditions. backstops are required for all boom s. The boom should be erected over the front of the crawlers, not laterally. Main hoist loads (Front drum) No. of Parts of Line Maximum Loads (kn) Maximum Loads (t) No. of Parts of Line Maximum Loads (kn) ,098 1,177 Maximum Loads (t) Auxiliary hoist loads No. of Parts of Line 1 Maximum Loads (kn) 152 Maximum Loads (t) 15.5 Main hoist loads (Third drum) No. of Parts of Line Maximum Loads (kn) Maximum Loads (t) No. of Parts of Line Maximum Loads (kn) ,059 1,177 Maximum Loads (t) WARNING If one part of lines selected, the boom erects and topples down to the back side when the hoisting operation of the hook is performed. Hook Block 120t Weight of hook block 70t Double Hook 70t Single Hook 50t 35t Ball Hook Weight (t) Assembling the counterweight 53.1 t counterweight Without carbody weight Ratings inside of boxes are limited by strength of materials. The minimum rated load is 2.0 (t). (Main boom) The total load that can be lifted is the value for weight of hook block, slings, and all other load handling accessories deducted from main boom ratings shown. No.8 No.6 No.4 No.3 No.2 No.1 Counterweights Carbody weights No.9 No.7 No.5 (Main boom with auxiliary sheave frame) Operation of this equipment in excess of rated loads or disregard of instruction voids the warranty. The total load that can be lifted is the value for weight of main hook block, slings, and all other load handling accessories deducted from main boom with auxiliary sheave ratings shown. (Auxiliary sheave) The total load that can be lifted is the value for weight of auxiliary sheave hook block, slings, and all other load handling accessories deducted from auxiliary sheave ratings shown. Standard boom s for auxiliary sheave mounting are 15.2 m to 61.0 m. 11
13 LIFTING CAPACITIES Load (m) Crane Lifting Capacities Counterweight: 53.1 t Without Carbody weight Unit: metric ton (m) Load m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ Reeves Reeves Load (m) (m) Load m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ Reeves Reeves Note: Ratings according to Japanese Construction Codes for Mobile Cranes. Ratings shown in are determined by the strength of the boom or other structural components. Lifting capacities may vary depending on hook used or with/without auxiliary sheave. Please refer rated chart in operator s cabin. 12
14 LIFTING CAPACITIES Load (m) Crane Lifting Capacities (Third Drum) Counterweight: 53.1 t Without Carbody weight Unit: metric ton (m) Load m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ Reeves Reeves Load (m) (m) Load m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ Reeves Reeves Note: Ratings according to Japanese Construction Codes for Mobile Cranes. Ratings shown in are determined by the strength of the boom or other structural components. Lifting capacities may vary depending on hook used or with/without auxiliary sheave. Please refer rated chart in operator s cabin. 13
15 SUPPLEMENTAL DATA Ratings according to Japanese Construction Codes for Mobile Cranes. Operating radius is the horizontal distance from centerline of rotation to a vertical line through the center of gravity of the load. Deduct weight of hook block(s), slings and all other load handling accessories from main boom ratings shown. Ratings shown are based on freely suspended loads and make no allowance for such factors as wind effect on lifted load, ground conditions, out-of-level, operating speeds or any other condition that could be detrimental to the safe operation of this equipment. The operator, therefore, has the responsibility to judge the existing conditions and reduce lifted loads and operating speeds accordingly. Ratings are for operation on a fi rm and level surface, up to 1% gradient. At radii and boom s where no ratings are shown on chart, operation is not intended nor approved. inserts and guy lines must be arranged as shown in the Operator's Manual. hoist reeving is 12 part line. Gantry must be in raised position for all conditions. backstops are required for all boom s. The boom should be erected over the front of the crawlers, not laterally. Main hoist loads (Front drum) No. of Parts of Line Maximum Loads (kn) Maximum Loads (t) No. of Parts of Line Maximum Loads (kn) ,098 1,177 Maximum Loads (t) Auxiliary hoist loads No. of Parts of Line 1 Maximum Loads (kn) 152 Maximum Loads (t) 15.5 Main hoist loads (Third drum) No. of Parts of Line Maximum Loads (kn) Maximum Loads (t) No. of Parts of Line Maximum Loads (kn) ,059 1,177 Maximum Loads (t) WARNING If one part of lines selected, the boom erects and topples down to the back side when the hoisting operation of the hook is performed. Hook Block 120t Weight of hook block 70t Double Hook 70t Single Hook 50t 35t Ball Hook Weight (t) Assembling the counterweight 2 t counterweight Without carbody weight Ratings inside of boxes are limited by strength of materials. The minimum rated load is 2.0 (t). (Main boom) The total load that can be lifted is the value for weight of hook block, slings, and all other load handling accessories deducted from main boom ratings shown. No.3 No.2 No.1 Counterweights Carbody weights (Main boom with auxiliary sheave frame) Operation of this equipment in excess of rated loads or disregard of instruction voids the warranty. The total load that can be lifted is the value for weight of main hook block, slings, and all other load handling accessories deducted from main boom with auxiliary sheave ratings shown. (Auxiliary sheave) The total load that can be lifted is the value for weight of auxiliary sheave hook block, slings, and all other load handling accessories deducted from auxiliary sheave ratings shown. Standard boom s for auxiliary sheave mounting are 15.2 m to 57.9 m. 14
16 LIFTING CAPACITIES Load (m) Crane Lifting Capacities Counterweight: 2 t Without Carbody weight Unit: metric ton (m) Load m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ Reeves Reeves Load (m) (m) Load m/ m/ m/ m/ m/ m/ m/ m/ m/ Reeves Reeves Note: Ratings according to Japanese Construction Codes for Mobile Cranes. Ratings shown in are determined by the strength of the boom or other structural components. Lifting capacities may vary depending on hook used or with/without auxiliary sheave. Please refer rated chart in operator s cabin. 15
17 Load (m) Crane Lifting Capacities (Third Drum) Counterweight: 2 t Without Carbody weight Unit: metric ton (m) Load m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ Reeves Reeves Load (m) (m) Load m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ Reeves Reeves Note: Ratings according to Japanese Construction Codes for Mobile Cranes. Ratings shown in are determined by the strength of the boom or other structural components. Lifting capacities may vary depending on hook used or with/without auxiliary sheave. Please refer rated chart in operator s cabin. 16
18 GENERAL DIMENSION FOR CLAMSHELL Clamshell Specification (Unit: mm) R 4,850 1,400 h 7,890 1,340 2,835 6,890 2,525 3,600 θ A H 7,895 m 3 m A angle deg Load radius m R Backet 2.5 m H capacity 3.0 m m point height m h Rated load t 12.5 m 3 m A angle deg Load radius m R Backet 2.5 m H capacity 3.0 m m point height m h Rated load t
19 WORKING RANGE FOR CLAMSHELL Clamshell Working Range Unit: m 27.4 m m m m m Height above ground (m) 5 Center of rotation 2.5 m Radius from center of rotation (m) 1.4 m 18
20 SUPPLEMENTAL DATA FOR CLAMSHELL Operating radius is the horizontal distance from centerline of rotation to a vertical line through the center of gravity of the load. Deduct weight of bucket, slings and all other load handling accessories from main boom ratings shown. Ratings shown are based on freely suspended loads and make no allowance for such factors as wind effect on lifted load, ground conditions, out-of-level, operating speeds or any other condition that could be detrimental to the safe operation of this equipment. the operator, therefore, has the responsibility to judge the existing conditions and reduce lifted loads and operating speeds accordingly. Rated loads do not exceed 66% of minimum tipping loads. Ratings are for operation on a fi rm and level surface, up to 1% gradient. At radii and boom s where no ratings are shown on chart, operation is not intended nor approved. inserts and guy lines must be arranged as shown in the Operator's Manual. Main hoist loads No. of Parts of Line 1 Maximum Loads (kn) 123 Maximum Loads (t) 12.5 Assembling the counterweight 5 t counterweight 10.8 t carbody weight No.10 No.11 No.8 No.9 No.6 No.7 No.4 No.5 No.3 No.2 No.1 Counterweights Carbody weights Operation of this equipment in excess of rated loads or disregard of instruction voids the warranty. hoist reeving is 12 part line. Gantry must be in raised position for all conditions. backstops are required for all boom s. The boom should be erected over the front of the crawlers, not laterally. (Clamshell bucket lifting) The total load that can be lifted is the value for weight of bucket, slings, and all other load handling accessories deducted from main boom ratings shown. The weight of bucket and materials must not exceed rated load. Optimum bucket should be required according to material. bucket capacity (m 3 ) x specifi ed gravity of material (t/m 3 ) + bucket weight (t) = rated load. Bucket weight must also be decreased according to operating cycle and bucket lowering height. Rated loads are determined by stability and boom strength. during simultaneous operations of boom and swing, rapid acceleration or deceleration must be avoided. Do not attempt to cast the bucket while swinging or diagonal draw-cutting. 19
21 LIFTING CAPACITIES FOR CLAMSHELL Clamshell Bucket Specification Bucket capacity (m 3 ) Bucket height when opened (m) Load Clamshell Rating Charts Crane Capacities (m) Counterweight: 5 t Carbody weight: 10.8 t Unit: metric ton Reeves Reeves (m) Load 20
22 SUPPLEMENTAL DATA FOR BARGE Operating radius is the horizontal distance from centerline of rotation to a vertical line through the center of gravity of the load. Deduct weight of hook block(s), slings and all other load handling accessories from main boom ratings shown. Condition of barge stability this rating chart were determined under the condition below. The stability of barge shall meet below condition. During operation the machinery static inclination against horizontal level. (A) Both sides (right & left) of machine Maximum inclination shall be within 1.5 degrees (B) Front & backward of machine Maximum inclination shall be within 3.0 degrees (Auxiliary sheave) The total load that can be lifted is the value for weight of auxiliary sheave hook block, slings, and all other load handling accessories deducted from auxiliary sheave ratings shown. Main hoist loads No. of Parts of Line Maximum Loads (kn) Maximum Loads (t) No. of Parts of Line 6 7 Maximum Loads (kn) Maximum Loads (t) Direction of Right and Left for Machinery (A) 1.5 (B) Auxiliary hoist loads No. of Parts of Line 1 Maximum Loads (kn) 132 Maximum Loads (t) 13.5 Direction of Front and Rear for Machinery Main hoist loads (Third drum) No. of Parts of Line Maximum Loads (kn) Maximum Loads (t) Working area shall be inshore and smooth water. Applicable regulations for structure Japanese construction codes for mobile crane Regulation of class of shipping (abs, lloyd, bv, nk, etc) are not adapted. At radii and boom s where no ratings are shown on chart, operation is not intended nor approved. inserts and guy lines must be arranged as shown in the Operator's Manual. No. of Parts of Line Maximum Loads (kn) Maximum Loads (t) WARNING If one part of lines selected, the boom erects and topples down to the back side when the hoisting operation of the hook is performed. Hook Block 120t Weight of hook block 70t Double Hook 70t Single Hook 50t 35t Ball Hook Weight (t) hoist reeving is 12 part line. Gantry must be in raised position for all conditions. backstops are required for all boom s. The boom should be erected over the front of the crawlers, not laterally. Ratings inside of boxes are limited by strength of materials. The minimum rated load is 2.0 (t). The machinery should be fastened to the deck of the barge to prevent tip over and sliding. Towing area shall be within coastal area and quiet wave condition. Offshore and open sea is not considered for this machinery. Depend on the height of wave, counterweight shall be reduced during towing. 0peration of this equipment in excess of rated loads or disregard of instruction voids the warranty. Counterweight shall be reduced to 53.1 ton, and carbody weight shall be removed. On barge On ground (Full C/W) 15.2 m to 42.7 m 15.2 m to 61.0 m Counterweight 53.1 t 5 t Carbody weight None (Removed) 10.8 t Assembling the counterweight 53.1 ton counterweight Without carbody weight (Main boom) The total load that can be lifted is the value for weight of hook block, slings, and all other load handling accessories deducted from main boom ratings shown. (Main boom with auxiliary sheave frame) The total load that can be lifted is the value for weight of main hook block, slings, and all other load handling accessories deducted from main boom with auxiliary sheave ratings shown. No.8 No.6 No.4 No.3 No.2 No.1 Counterweights Carbody weights No.9 No.7 No.5 21
23 LIFTING CAPACITIES FOR BARGE Load (m) Barge Rating Charts Crane Lifting Capacities (m) Load m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ Reeves Reeves Note: Ratings according to Japanese Construction Codes for Mobile Cranes. Ratings shown in are determined by the strength of the boom or other structural components. Lifting capacities may vary depending on hook used or with/without auxiliary sheave. Please refer rated chart in operator s cabin. Counterweight: 53.1 t Without Carbody weight Unit: metric ton Load (m) Barge Rating Charts Crane Lifting Capacities (Third Drum) (m) Load m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ m/ Reeves Reeves Note: Ratings according to Japanese Construction Codes for Mobile Cranes. Ratings shown in are determined by the strength of the boom or other structural components. Lifting capacities may vary depending on hook used or with/without auxiliary sheave. Please refer rated chart in operator s cabin. Counterweight: 53.1 t Without Carbody weight Unit: metric ton 22
24 LIFTING CAPACITIES FOR BARGE Load (m) Barge for Clamshell Rating Charts Crane Lifting Capacities Reeves Reeves Note: Ratings according to Japanese Construction Codes for Mobile Cranes. Ratings shown in are determined by the strength of the boom or other structural components. Lifting capacities may vary depending on hook used or with/without auxiliary sheave. Please refer rated chart in operator s cabin. Counterweight: 53.1 t Without Carbody weight Unit: metric ton (m) Load 23
25 TRANSPORTATION PLAN Name Dimension (mm) Weight (kg) Base machine base Gantry Crane backstop (Strong type) Wire rope (Front / rear / third boom hoist) Without crawler Without side steps 3,215 4,740 15,930 3,145 2,990 *1 2,980 3,255 37,800 Base machine Gantry Wire rope (Front / rear / third boom hoist) Without crawler (Third drum : 1,900 kg) Without side steps 3,215 9,025 4,740 2,990 *1 2,980 3,255 33,500 Base machine Without gantry Without wire rope (Front / rear / third drum) Without translifter Without crawler (Third drum : 1,900 kg) Without side steps 3,145 6,560 4,740 2,990 *1 2,980 3,145 27,400 Crawler 7,895 1,305 1,230 14, *1 With the side step on cabin side : 3,170 With the side steps on the both side : 3,340 24
26 PARTS AND ATTACHMENTS Base Machine base, Gantry, Crane backstop (Strong type), Wire rope (Front/rear/third boom hoist), Without crawler, Without side steps Weight: 37,800 kg Width: 2,980 mm Tip (for Crane) Weight: 2,120 kg 5,280 1,530 Base (with Backstop (Strong type)) Weight: 3,100 kg 7,845 1,980 15,930 2,990 *1 1,990 1,400 2,410 3,215 3,145 3,255 4,740 2, m Insert Weight: 530 kg m Insert Weight: 850 kg *1 With the side step on cabin side: 3,170 With the side steps on the both sid : 3,340 3,180 1,980 6,230 1,980 Crawler Weight: 14,500 kg 1,980 1,980 7,870 1,305 1,235 m Insert Weight: 1,160 kg Taper Insert Weight: 490 kg Gantry Weight: 2,200 kg 9,270 1,980 1,980 2,095 3,180 1,980 1, ,340 5, Crane backstop (Strong type) (Right side) Weight: 450 kg / 1 piece Crane backstop (Strong type) (Left side) Weight: 450 kg / 1 piece Upper Spreader Weight: 485 kg 6,370 6,400 2, Lower Spreader Weight: 300 kg Counterweight (1) Weight: 9,800 kg Counterweight (2) Weight: 9,610 kg Counterweight (3) Weight: 9,700 kg 740 1, ,000 1, ,000 1, , ,455 Counterweight (L) (4) (6) (8) Weight: 4,000 kg 1,820 Counterweight (R) (5) (7) (9) Weight: 4,000 kg ,820 Carbody weight Weight: 5,400 kg 2 2,030 Counterweight (L) (10) Weight: 3,000 kg 1,820 Counterweight (R) (11) Weight: 3,000 kg , ,455 1,430 2,530 1,455 1,430 25
27 120 t Hook (For Wire rope dia. 30 mm) Weight: 1,760 kg 70 t Hook (Double hook) (For Wire rope dia. 30 mm) Weight: 1,200 kg 70 t Hook (Single hook) (For Wire rope dia. 30 mm) Weight: 930 kg ,970 1,465 1,840 1,340 1,905 1, t Hook (For Wire rope dia. 30 mm) Weight: 850 kg t Hook (For Wire rope dia. 30 mm) Weight: 700 kg Ball Hook (For Wire rope dia. 30 mm) Weight: 450 kg Aux. sheave (For Wire rope dia. 30 mm) Weight: 290 kg 1,780 1, ,655 1,215 1,240 1, Note: Estimated weights may vary ± 2%. 26
28 Note: This catalog may contain photographs of machines with specifications, attachments and optional equipment not certified for operation in your country. Please consult KOBELCO for those items you may require. Due to our policy of continual product improvements all designs and specifications are subject to change without advance notice. Copyright by KOBELCO CRANES CO., LTD. No part of this catalog may be reproduced in any manner without notice. 17-1, Higashigotanda 2-chome, Shinagawa-ku,Tokyo JAPAN Tel: Fax: URL: Inquiries To : KOBELCO is the corporate mark used by Kobe Steel on a variety of products and in the names of a number of Kobe Steel Group companies. Bulletin No. 7120SFS-SPEC-NR F Printed in Japan
Hydraulic Crawler Crane
Hydraulic Crawler Crane Model : BMS1000 Max. Lifting Capacity: 100 t x 3.8 m Max. Crane Boom Length: 62.6 m BMS1000 CONTENTS 3 SPECIFICATIONS 5 6 8 9 10 11 12 13 14 1 GENERAL DIMENSIONS BOOM AND JIB ARRANGEMENTS
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Hydraulic Crawler Crane Model : 7250S Max. Lifting Capacity: 250 t x 4.6 m Max. Lifting Capacity With ower Jib: 25.0 t x 18.0 m Max. Crane oom Length: 76.2 m Max. Long oom Length: 91.4 m Max. Fixed Jib
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Hydraulic Crawler Crane Model : CKS800 Max. Lifting Capacity: 80 t x 3.0 m Max. Crane Length: 54.9 m Max. Fixed Jib Combination: 42.7 m + 18.3 m 45.7 m + 12.2 m CKS800 CONENS 3 5 6 7 10 11 14 15 16 17
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Hydraulic Crawler Crane Model : CKE800G Max. Lifting Capacity : 80 t x 3.0 m Max. Crane Boom Length : 54.9 m Max. Fixed Jib Combination: 42.7 m + 18.3 m 45.7 m + 12.2 m CKE800G CONENS 3 5 6 7 10 11 14
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Hydraulic Crawler Crane Model : MS800 Max. Lifting Capacity: 80 t x 3.6 m Max. Crane oom Length: 54.9 m MS800 CONENS 3 SPECIFICAIONS 5 6 7 8 9 11 12 13 14 15 GENERAL DIMENSIONS OOM AND JI ARRANGEMENS
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Hydraulic Crawler Crane Model : CKS1100 Max. Lifting Capacity: 110 t x 3.6 m * Max. Crane Length: 70.1 m Max. Fixed Jib Combination: 61.0 m + 21.3 m * Auxiliary sheave is necessary. CKS1100 CONENS 3 5
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Hydraulic Crawler Crane Model : CKE2500G Max. Lifting Capacity : 250 t x 4.6 m Max. Lifting Capacity With Luffing Jib: 80 t x 9.8 m Max. Crane Boom Length : 91.4 m Max. Luffing Boom Length: 61.0 m Max.
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Hydraulic Crawler Crane Model : CKE1100G Max. Lifting Capacity : 110 t x 3.6 m * Max. Crane Length : 70.1 m Max. Fixed Jib Combination: 61.0 m + 21.3 m * Auxiliary sheave is necessary. CKE1100G CONENS
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Hydraulic Crawler Crane Model : CKE900G Max. Lifting Capacity: 0 t x 3.6 m / 90 t x 3.9 m* Max. Crane oom Length : 61.0 m Max. Fixed Jib Combination: 51.8 m + 18.3 m he value are theorical result. * Auxiliary
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Hydraulic Crawler Crane Model : CKS900 Max. Lifting Capacity: 0 t x 3.6 m / 90 t x 3.9 m* Max. Crane oom Length: 61.0 m Max. Fixed Jib Combination: 51.8 m + 18.3 m he value are theorical result. * Auxiliary
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HYDRAULIC CRAWLER CRANE Max. Lifting Capacity: 250 t x 4.6 m Max. Crane Boom Length: 76.2 m Max. Long Boom Length: 9.4 m Max. Fixed Jib Combination: 76.2 + 30.5m Max. ower Jib Combination: 64. + 5.8 m
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Hydraulic Crawler Crane Model : CKE600G Max. Lifting Capacity : 60 t x 3.0 m * Max. Crane oom Length : 51.8 m Max. Fixed Jib Combination: 39.6 m + 18.3 m 42.7 m + 12.2 m * c / w = 11.0 t CKE600G CONENS
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G.H. JOHNSON CRANE HIRE LTD. www.johnsonplant.co.uk/hire 01773 51414 HYDRAULIC CRAWLER CRANE Max. Lifting Capacity: 135 t x 4.5 m Max. Crane Length: 76. m Max. Long Length: 8.3 m Max. Fixed Jib Combination:
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1 2 SPECIFICAIONS Power Plant Model: HINO J08E-UV ype: 4 cycle, water-cooled, vertical in-line 6, direct injection, turbo-charger, intercooler Complies with US EPA ier Interim ier IV and NRMM (Europe)
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2 SPECIFICAIONS Power Plant Model: HINO J08E-UV ype: 4 cycle, water-cooled, vertical in-line 6, direct injection, turbo-charger, intercooler Complies with US EPA ier Interim ier IV and NRMM (Europe) Stage
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