Lead-Acid batteries. fl e x. l e. i b

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1 ead-acid batteries M fl e x l e i b RE

The Company As an assembly manufacturer and developer of ead-acid batteries and ithium-ion battery systems, TRIATHON produces batteries for a wide range of dustrial motive power applications cludg

2 The Company As an assembly manufacturer and developer of ead-acid batteries and ithium-ion battery systems, TRIATHON produces batteries for a wide range of dustrial motive power applications cludg electric forklifts and pallet trucks, mobile liftg platforms and cleang maches. Decades of experience and technical expertise, combed with state-of-the-art production facilities ensure the highest quality of motive power batteries available. The site is certified accordg to DIN EN ISO 9001:2015, DIN EN ISO 14001:2015 and BS OHSAS 18001:2007. A solid network of sales and service partners Germany, Europe and the United States provide competent solution based advice and both flexible and reliable onsite service. Reliable Flexible Powerful Competent 2 ead-acid batteries The advantages

M l e f l e x i b RE TRIATHON ead-acid batteries utilize the highly sophisticated European tubular plate

TRIATHON tubular batteries are designed specifically for all motive power heavy duty applications and multi-shift

For light to medium applications, we provide matenance-free (valve regulated) gel technology batteries that stand

TRIATHON batteries and cells are built accordg to International Electrotechnical Commission Standards (IEC

TRIATHON batteries of the T-US, TPzS, TPzB and TPzV product les ensure safe and reliable power for electric lift

3 M l e f l e x i b RE TRIATHON ead-acid batteries utilize the highly sophisticated European tubular plate technology with flexible bolt-on ter-cell cable connectors. TRIATHON tubular batteries are designed specifically for all motive power heavy duty applications and multi-shift operations. For light to medium applications, we provide matenance-free (valve regulated) gel technology batteries that stand out for their excellent cycle life and ease of use. TRIATHON batteries and cells are built accordg to International Electrotechnical Commission Standards (IEC ). TRIATHON batteries of the T-US, TPzS, TPzB and TPzV product les ensure safe and reliable power for electric lift trucks. We are constantly and consistently workg on new novative power solutions for safe, cost-efficient, productivity enhancg and reliable motive power battery solutions. With our T-US/TPzS AQUAsave battery les, you can crease your productivity and lower your operatg expenses through reduced waterg tervals. The TPzS onglife le is designed to deliver longer service life that is realized by more charge/discharge cycles. tell the story! ead-acid batteries 3

Tubular plate Tubular plate (positive electrode) Flat plate (negative electrode) TRIATHON tubular positive plate cells are manufactured with a number of adjacent lead spes all connected across the

The tubular plate is sealed with a plastic boot at the bottom.

The result is a higher usable capacity battery than that of a standard flat plate battery. This translates directly to greater productivity due to longer runtimes.

4 Tubular plate Tubular plate (positive electrode) Flat plate (negative electrode) TRIATHON tubular positive plate cells are manufactured with a number of adjacent lead spes all connected across the top. A tubular gauntlet, made of acidresistant and current-permeable polyester material, is slid over the tubular spes like fgers of a glove. The tubes are filled with lead dioxide (active material). The tubular plate is sealed with a plastic boot at the bottom. The advantage over flat plate batteries is that the tubular design provides greater surface area of active material when compared to standard flat plate batteries. The result is a higher usable capacity battery than that of a standard flat plate battery. This translates directly to greater productivity due to longer runtimes. The number of tubes, the length and the diameter varies dependg on the type of battery. Battery cell dimensions are based on the size of the tubular positive plate and the correspondg negative flat plate. A complete battery cell consists of positive and negative plates (electrodes), separators and electrolyte. PRODUCT FEATURES / ADVANTAGES: Higher Amp-Hour capacity and performance Increased cycle life Robust construction and durability 4 ead-acid batteries

Flex connector M l e f l e x i b RE The electrical ter-cell connection between the battery s dividual cells consists of a fully sulated, highly flexible copper-cable ter-cell connector.

The flex connector also reduces temperature related expansion and excessive vibration durg use on rough floors or harsh operatg conditions.

5 Flex connector M l e f l e x i b RE The electrical ter-cell connection between the battery s dividual cells consists of a fully sulated, highly flexible copper-cable ter-cell connector. The flex connector is designed to deliver higher current with less ternal resistance. resultg from careless layg of metal objects or tools on top of uncovered connectors. The flex connector also reduces temperature related expansion and excessive vibration durg use on rough floors or harsh operatg conditions. The matenance-free flex connectors are designed to ensure full electric contact with the respective positive and negative termals through the use of fully sulated bolts that have been treated with an dustrial thread-lockg adhesive. The fully sulated cable design protects the flex connector from corrosion due to exposure to electrolyte and it protects from accidental shorts which lead to disasters PRODUCT FEATURES / ADVANTAGES: Throughout the life of the battery, the flex connector will not tweak or place pressure on the cell s positive and negative bushgs or posts. This elimates any possible ternal cell damage. The flex connector technology with bolt-on ter-cell connectors also ensures full and secure electrical contact with all conductive parts on top of the battery. be m Optimal current transfer from cell to cell with no voltage drop Improved high current carryg capability Fully sulated cable connection (no additional ter-cell cover needed) High flexibility Corrosion resistant ess ternal resistance resultg lower operatg temperatures re flexible ead-acid batteries 5

TA-US AQUAsave PRODUCT FEATURES Robust tubular flooded ead-acid technology ow-matenance ead-acid technology with low antimony content the lead alloy and greater head space due to tubular design

6 TA-US AQUAsave PRODUCT FEATURES Robust tubular flooded ead-acid technology ow-matenance ead-acid technology with low antimony content the lead alloy and greater head space due to tubular design Considerably reduced waterg tervals (30-90 days) with optimized charge profile The latest separator design delivers creased acid volumes and creases acid circulation Increased cycle life Fully sulated flex connectors and post bolts Bolt-on termation cables can be easily replaced Standardized rated capacities range from 180 to 2000 Cell and battery properties comply with IEC Recyclable Technical data Cells Width 6.20, US cell 90 plate H1=20.57 H2=21.73 C plate H1=23.58 H2=24.68 C plate H1=28.32 H2=29.49 T90-5 AQ T100-5 AQ T125-5 AQ T90-7 AQ T100-7 AQ T125-7 AQ T90-9 AQ T100-9 AQ T125-9 AQ T90-11 AQ T AQ T AQ T90-13 AQ T AQ T AQ T90-15 AQ T AQ T AQ T90-17 AQ T AQ T AQ T90-19 AQ T AQ T AQ T90-21 AQ T AQ T AQ T90-23 AQ T AQ T AQ T90-25 AQ T AQ T AQ T90-27 AQ T AQ T AQ T90-29 AQ T AQ T AQ T90-31 AQ T AQ T AQ T90-33 AQ T AQ T AQ H1 = height to top of cover, H2 = total height Height +/ C 6 Recommended applications: 6 ead-acid batteries

7 TE-US Enhanced Capacity PRODUCT FEATURES Robust tubular flooded ead-acid technology The latest separator design delivers creased acid volumes and creases acid circulation Increased cycle life Fully sulated flex connectors and post bolts Bolt-on termation cables can be easily replaced Standardized rated capacities range from 180 to 2000 Cell and battery properties comply with IEC Recyclable M l e f l e x i b RE Technical data Cells Width 6.20, US cell 100 plate H1=20.57 H2=21.73 C plate H1=28.32 H2=29.49 C 6 T100-5 EC T140-5 EC T100-7 EC T140-7 EC T100-9 EC T140-9 E T E T EC T EC T EC T EC T EC T EC T EC T EC T EC T EC T EC T EC T EC T EC T EC T EC T EC T EC T EC T EC T EC T EC T EC H1 = height to top of cover, H2 = total height Height +/ Recommended applications: ead-acid batteries 7

8 TPzS PRODUCT FEATURES Robust tubular flooded ead-acid technology The latest separator design delivers creased acid volumes and creases acid circulation Increased cycle life Fully sulated flex connectors and post bolts Bolt-on termation cables can be easily replaced Standardized rated capacities range from 100 to 1550 Cell and battery properties comply with IEC Recyclable Technical data Cells Width 7.80, DIN cell 50 plate H1=10.24 H2= plate H1=13.11 H2= plate H1=15.59 H2= plate H1=18.23 H2= plate H1=20.12 H2= TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS plate H1=21.34 H2= plate H1=22.56 H2= plate H1=26.89 H2= plate H1=28.07 H2= TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS H1 = height to top of cover, H2 = total height Height +/ Recommended applications: 8 ead-acid batteries

TPzS A(X) AQUAsave M l e f l e x i b RE 60 plate PRODUCT FEATURES Robust tubular flooded ead-acid technology ow-matenance ead-acid technology with low antimony content the lead alloy and greater head

9 TPzS A(X) AQUAsave M l e f l e x i b RE 60 plate PRODUCT FEATURES Robust tubular flooded ead-acid technology ow-matenance ead-acid technology with low antimony content the lead alloy and greater head space due to tubular design Considerably reduced waterg tervals with optimized charge profile Version A: 30 to 60 days Version AX: 60 to 90 days The latest separator design delivers creased acid volumes and creases acid circulation Increased cycle life Fully sulated flex connectors and post bolts Bolt-on termation cables can be easily replaced Standardized rated capacities range from 120 to 1550 Cell and battery properties comply with IEC Recyclable Technical data Cells Width 7.80, DIN cell H1=13.11 H2= plate H1=15.59 H2= plate H1=18.23 H2= plate H1=20.12 H2= plate H1=22.44 H2= TPzS 120 A TPzS 160 A TPzS 180 A TPzS 210 A TPzS 230 AX TPzS 180 A TPzS 240 A TPzS 270 A TPzS 315 A TPzS 345 AX TPzS 240 A TPzS 320 A TPzS 360 A TPzS 420 A TPzS 460 AX TPzS 300 A TPzS 400 A TPzS 450 A TPzS 525 A TPzS 575 AX TPzS 360 A TPzS 480 A TPzS 540 A TPzS 630 A TPzS 690 AX TPzS 420 A TPzS 560 A TPzS 630 A TPzS 735 A TPzS 805 AX TPzS 480 A TPzS 640 A TPzS 720 A TPzS 840 A TPzS 920 AX TPzS 540 A TPzS 720 A TPzS 810 A TPzS 945 A TPzS 1035 AX TPzS 600 A TPzS 800 A TPzS 900 A TPzS 1050 A TPZS 1150 AX plate H1=21.34 H2= plate H1=22.56 H2= plate H1=26.89 H2= plate H1=28.07 H2= plate H1=28.07 H2= TPzS 230 A TPzS 250 A TPzS 280 A TPzS 310 A TPzS 280 AX TPzS 345 A TPzS 375 A TPzS 420 A TPzS 465 A TPzS 420 AX TPzS 460 A TPzS 500 A TPzS 560 A TPzS 620 A TPzS 560 AX TPzS- 575 A TPzS 625 A TPzS 700 A TPzS 775 A TPzS 700 AX TPzS 690 A TPzS 750 A TPzS 840 A TPzS 930 A TPzS 840 AX TPzS 805 A TPzS 875 A TPzS 980 A TPzS 1085 A TPzS 980 AX TPzS 920 A TPzS 1000 A TPzS 1120 A TPzS 1240 A TPzS 1120 AX TPzS 1035 A TPzS 1125 A TPzS 1260 A TPzS 1395 A TPzS 1260 AX TPzS 1150 A TPzS 1250 A TPzS 1400 A TPzS 1550 A TPzS 1400 AX H1 = height to top of cover, H2 = total height Height +/ Recommended applications: ead-acid batteries 9

10 TPzS onglife PRODUCT FEATURES onger service life givg more charge/ discharge cycles Increased active material with reduced acid density Robust tubular flooded ead-acid technology The latest separator design delivers creased acid volumes and creases acid circulation Fully sulated flex connectors and post bolts Bolt-on termation cables can be easily replaced Standardized rated capacities range from 110 to 1450 Cell and battery properties comply with IEC Recyclable Technical data Cells Width 7.80, DIN cell 55 plate H1=13.11 H2= plate H1=15.59 H2= plate H1=18.23 H2= TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS plate H1=20.12 H2= plate H1=22.56 H2= plate H1=28.07 H2= TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS TPzS H1 = height to top of cover, H2 = total height Height +/ Recommended applications: 10 ead-acid batteries

11 TPzB M l e f l e x i b RE PRODUCT FEATURES Robust tubular flooded ead-acid technology The latest separator design delivers creased acid volumes and creases acid circulation Increased cycle life Fully sulated flex connectors and post bolts Bolt-on termation cables can be easily replaced Standardized rated capacities range from 64 to 1080 Cell and battery properties comply with IEC Recyclable Technical data Cells Width 6.22, British Standard (BS) cell 32 plate H1=10.39 H2= plate H1=12,72 H2= plate H1=15.75 H2= plate H1=17.72 H2= TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB plate H1=20.04 H2= plate H1=22.32 H2= plate H1=23.78 H2= plate H1=26.69 H2= TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB TPzB H1 = height to top of cover, H2 = total height Height +/ Recommended applications: ead-acid batteries 11

12 TPzV PRODUCT FEATURES Absolutely matenance-free valve regulated ead-acid technology with gel electrolyte Very low self-discharge Tubular technology The latest separator design delivers creased acid volumes and creases acid circulation Fully sulated flex connectors and post bolts Bolt-on termation cables can be easily replaced Standardized rated capacities range from 110 to 1200 Cell and battery properties comply with IEC Recyclable Technical data Cells Width 7.80, DIN cell 55 plate H1=13.39 H2= plate H1=15.75 H2= plate H1=18.11 H2= TPzV TPzV TPzV TPzV TPzV TPzV TPzV TPzV TPzV TPzV TPzV TPzV TPzV TPzV TPzV TPzV TPzV TPzV TPzV TPzV TPzV TPzV plate H1=21.85 H2= plate H1=26.54 H2= TPzV TPzV TPzV TPzV TPzV TPzV TPzV TPzV TPzV TPzV TPzV TPzV TPzV TPzV TPzV TPzV H1 = height to top of cover, H2 = total height Height +/ Recommended applications: 12 ead-acid batteries

TPzV-BS M l e f l e x i b RE PRODUCT FEATURES Absolutely matenance-free valve regulated ead-acid technology with gel electrolyte Very low self-discharge Tubular technology The latest separator design

13 TPzV-BS M l e f l e x i b RE PRODUCT FEATURES Absolutely matenance-free valve regulated ead-acid technology with gel electrolyte Very low self-discharge Tubular technology The latest separator design delivers creased acid volumes and creases acid circulation Fully sulated flex connectors and post bolts Bolt-on termation cables can be easily replaced Standardized rated capacities range from 122 to 680 Cell and battery properties comply with IEC Recyclable Technical data Cells Width 6.22, British Standard (BS) cell 61 plate H1=17.87 H2= plate H1=20.12 H2= plate H1=23.74 H2= TPzV-BS TPzV-BS TPzV-BS TPzV-BS TPzV-BS TPzV-BS TPzV-BS TPzV-BS TPzV-BS H1 = height to top of cover, H2 = total height Height +/ TPzV-BS TPzV-BS TPzV-BS TPzV-BS TPzV-BS TPzV-BS TPzV-BS TPzV-BS Recommended applications: ead-acid batteries 13

Accessories One of the most important components for motive power batteries with ead-acid technology is the electrolyte, a

In batteries with liquid electrolyte, this water consumption must be replaced at regular tervals with deionized water.

To ensure reliable battery operation, regular care and matenance is required.

14 Accessories One of the most important components for motive power batteries with ead-acid technology is the electrolyte, a solution of sulfuric acid and water. When batteries are recharged, water is transformed to hydrogen and oxygen by electrolysis. In batteries with liquid electrolyte, this water consumption must be replaced at regular tervals with deionized water. The replacement water is extremely critical to prolonged battery life. To ensure reliable battery operation, regular care and matenance is required. To help with this, TRIATHON offers a full le of accessories for your battery and chargg needs. Our goal is to help you optimally mata and monitor your batteries and chargers order to prevent needless failures and repairs. be m re flexible 14 ead-acid batteries

M l e f l e x i b RE OPTIONS AQUAmatic 4.

battery s electrolyte level. icon Battery Guard 4.

controls battery and charger conditions.

Reduces energy requirements and water consumption.

dustrial batteries with deionized water.

15 M l e f l e x i b RE OPTIONS AQUAmatic 4.0 waterg system Reliable sgle pot battery waterg system. AQUAcontrol level sensor Monitors and dicates the battery s electrolyte level. icon Battery Guard 4.0 battery controller Monitors, records and controls battery and charger conditions. Air electrolyte circulation Air agitation mixes electrolyte durg charge to prevent acid stratification. Reduces energy requirements and water consumption. AQUAmobil waterg cart Onsite portable fillg of dustrial batteries with deionized water. Charger technology For optimal battery performance, it is recommended that TRIATHON motive power batteries be charged exclusively with TriCOM series chargers. ead-acid batteries 15

, Suite 140 Coppell, TX 75019 Tel: +1 469.

16 Triathlon Battery Solutions, Inc. 631 Southwestern Blvd., Suite 140 Coppell, TX Tel: Internet: Dated March 2018 We reserve the right to make changes without notice

Lithium-Ion batteries

Lithium-Ion batteries Energy. Endurance. Power. The Company As an assembly manufacturer and developer of Lead-Acid batteries and Lithium-Ion battery systems, TRIATHLON produces batteries for a wide range