ABOUT MILLTRONICS USA

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2 ABOUT MILLTRONICS USA Our People Make the Difference The foundation of a great company is its people. Our diverse family of employees has enjoyed working together for over 40 years, continuously striving to provide the best customer service and value in our industry. Few companies are blessed with the number of 10, 20, and 30 year employees who understand their responsibility and take it seriously. Many of our early customers have stayed with us and grew, recognizing our commitment to them and our honest and truthful values. With millions of dollars invested in capital equipment, years of engineering and product development, and a modern facility, nothing ensures our future and the value of our products more than our employees and our family commitment to our business along with the thousands of loyal Milltronics users. We invite you to take a few moments and review our many products. If you do not already own a Milltronics machine, we look forward to serving you. If you are already a user, we will surprise you with our new innovative products, and we thank you for your loyalty and your contribution to our success. Quality We Take it Seriously The process of designing and building a great machine begins with dedicated engineers and reliable components, and ends with consistent assembly procedures and inspection techniques. We use Milltronics machines in our shop for manufacturing as well as testing of innovative ideas. Critical surfaces where rails and bearing blocks are mounted are precision ground for flatness to ensure machine integrity. We have invested in precision inspection equipment and training to utilize it proactively to insure manufactured products meet our specifications. Every purchased part is carefully selected and all parts are thoroughly inspected. Every machine built in our facility is tested for over 20 hours. Each builder oversees their machine thru the quality control process. When a machine reaches the quality control stage, it is checked from top to bottom. Using laser ball screw compensation and ball bar testing, every machine is inspected for circularity, three axes squareness, and positioning accuracy. All of the machine s parameters are verified and archived to our network. This enables us to provide a back-up file to restore the customer s parameters in the event they are lost. Milltronics believes in our product enough to offer a standard one year parts warranty on all of our machines. We invite you to visit our factory before you buy a machine tool. After visiting we are certain you will understand why Our People Make the Difference.

3 The Milltronics 8200-B CNC Control Advanced processing for high speed machining. Powerful conversational programming. The 8200-B has all of the user-friendly features Milltronics CNC controls are known for and more: compatibility with G & M Code programs plus macro programming, auto routines, trig help, and all the benefits of conversational programming. The 8200-B CNC has conversational visual aid programming help screens. This is helpful for new programmers to determine what is being prompted for in the fields within a conversational event. The new Mill Away function has been added for mid-program offset adjustment; especially helpful for 3D contouring operations in mold making. The 8200-B CNC has a state-of-the-art user interface with wire frame and solid model graphic modes standard. By selecting the Fast Verify feature, the operator can run the program at 100 times speed. Both graphic modes look ahead of actual machine position when executing so the operator can see where the tool is going before it gets there. File management convenience is enhanced with USB and Ethernet networking capabilities. Establishing communication of shop floor production data is easier since this control is compatible with MT Connect (communication standard sponsored by The Association for Manufacturing Technology). Examples of production data may include operating state, job numbers, part count, feeds, speeds and times, axis and spindle loads, tool life and much more. Features PC-based 8200-B CNC includes 1 GB parts storage memory Robust CPU with block processing speed of 2000 bps with enhanced jerk control and look ahead 12 LCD active matrix color display Conversational plus G & M code programming including coordinate rotating, Scaling, mirror image, thread mill engraving, helical interpolation, auto routines, and irregular pocket clearing Auto DXF file import 3D part and wire frame tool path graphics plus solid modeling graphics Large program management software (allows editing of 10 MB files) High torque AC digital servo drives Spindle load meter User definable macros and trig assist USB connectivity MTConnect compliant Networking With an ultra fast 2000 blocks per second processing speed, the 8200-B CNC is able to control the acceleration and deceleration times of the commanded axes to tailor motion control performance for specific applications. With selectable G187, G188, and G189 cutting modes, the programmer can select between different motion control parameters to optimize tool path and feedrates of the axes in motion and reduce the overall cycle time. Milltronics 8200-B High Speed CNC Control We have tremendous respect for our customer s decision to invest in Milltronics equipment whether it s part of an advanced production line or their first toolroom machine.

4 LINEAR WAY VERTICAL MACHINING CENTERS 40 Taper Belted VM20 40 x 20 x x 20 24/ B 10, (1015 x 510 x 660 mm) (1130 x 510 mm) #40 VM25 50 x 25 x x 24 2 Spd 24/ B 19, (1270 x 635 x 610 mm) (1420 x 610 mm) #40 VM30 60 x 30 x x 26 2 Spd 24/ B 20, (1525 x 760 x 610 mm) (1680 x 660 mm) #40 VM x 15 x x 16 15/10 10, , (635 x 380 x 510 mm) (760 x 405 mm) #40 VM x 18 x x 18 20/15 10, , (760 x 460 x 510 mm) (865 x 460 mm) #40 VM x 20 x x 20 20/15 10, , (1050 x 510 x 510 mm) (1170 x 510 mm) #40 VM x 20 x x 20 20/15 10, , (1270 x 510 x 510 mm) (1320 x 510 mm) #40 VM series Linear way technology on all 3 axes reduces the need for maintenance and allows for fast feedrates and increased accuracy. 70 mm CT40 taper spindle provides superior rigidity and performance under various applications. VM LINEAR WAY Milltronics VM Series of machines offer the best in machining technology, holding every machine to the highest industry standards. Cable routing, chip control, component reliability, and overall serviceability are carefully scrutinized to ensure years of reliable operations and a minimal amount of future repair costs. All VM models are designed using the latest solid modeling techniques and further undergo Finite Element Analysis (FEA) for cost efficiency while maintaining structural integrity. Multiple inspections during machine construction, including a comprehensive final inspection with ball bar and laser certification, ensure high value, quality machining centers. VM Taper Belted VM25XP 50 x 25 x x 24 2 Spd 24/ B 19, (1270 x 635 x 610 mm) (1420 x 610 mm) #50 VM30XP 60 x 30 x x 26 2 Spd 24/ B 20, (1525 x 760 x 610 mm) (1680 x 660 mm) #50 90mm 50 taper spindle design driven by a 2 speed 24HP Delta/ WYE Spindle motor producing 255 ft-lbs of spindle torque. CTS ready Linear roller rails provide up to 44% more rigidity over conventional ball ways, offering superior cutting performance and increased table capacities. VM30

5 40 Taper Inline VM20IL 40 x 20 x x 20 2 Spd 24/15 10, B 10, (1015 x 510 x 660 mm) (1130 x 510 mm) #40 VM25IL 50 x 25 x x 24 2 Spd 24/15 10, B 19, (1270 x 635 x 610 mm) (1420 x 610 mm) #40 VM30IL 60 x 30 x x 26 2 Spd 24/15 10, B 20, (1525 x 760 x 610 mm) (1680 x 660 mm) #40 Linear roller way technology on all 3 axes. #40 BIG-PLUS 10k inline spindle with spindle chiller. CTS ready spindle is very quiet and vibration free (no belts or pulleys to affect part finishes) Milltronics offers a variety of vertical machining centers and accessories to satisfy the simplest to the most demanding applications. While travels, spindle RPM, horsepower, and accessories vary, certain key features are constant throughout the entire VM line, regardless of size, weight, or price. All VM s are proudly built with high quality components to guarantee our foremost commitment to reliability. VM25 INLINE SPINDLES Milltronics offers a range of CNC Machines with inline spindles for improved performance at higher RPM s by eliminating pulleys and belts. These inline spindles are designed with a direct coupling from the spindle to the motor. This design features reduced inertia, reduced vibration and reduced generation of heat in the head. Resulting benefits include improved spindle acceleration time, improved part tolerances and finishes. Our inline spindles also feature the BIG-PLUS Spindle System. While these spindles are fully interchangeable with standard 40 taper tooling for routine cutting applications, the BIG-PLUS simultaneous taper and flange fit generates greater rigidity and accuracy. This results in increased cutting efficiency and part accuracy, along with better tool life. Cutting applications with heavy side loads, high speeds, or long tools benefit significantly from the dual contact of the BIG-PLUS design. Learn more at Milltronics VM Series Vertical Machining Centers are available with inline spindles as an option. Inline spindles are standard on the TT24 Twin Table Machining Center and BR Series Bridge Mills. Spindle/Toolholder Flange Contact Comparison

6 BOX WAY VERTICAL MACHINING CENTER VR4325XP 43 x 25 x x 25 2 Spd 35/ B 20, (1100 x 650 x 600 mm) (1300 x 650 mm) VR machine Extremely rigid and heavy duty box way vertical machining center. The VR machining centers offer incredible performance for their weight and envelope size. These machines are heavily dampened with box way construction and offer accessories to match your application. All castings are made of Meehanite grade cast iron. To ensure the best possible structural stability and integrity, all castings are stress relieved through a heat treatment process. The efficient casting designs are strategically ribbed and supported to provide optimal dampening for heavy cutting conditions. The base casting utilizes a four box way design. The wide spacing and added support offers higher load capacities and the best possible structural rigidity which enhances cutting performance. All three axes have tensioned ball screws that allow for fast rapid traverse rates and heavier table load capacities. The 6000 rpm spindle is a sealed and greased cartridge style spindle that requires no maintenance. The geared head stock provides ample torque for heavy cutting. The sloping design of the base casting along with the chip wash down system minimizes machine down time for cleaning chips from the work area. VR4325XP

7 TWIN TABLE MACHINING CENTER TT24 23 x 25 x x 26 2 Spd 24/15 10, B 16, (585 x 635 x 510 mm) (560 x 660 mm) #40 TT machine Big-PLUS inline spindle High rapid speeds (1600 IPM) This machine is designed for non-stop production performance with dual integrated tables, eliminated the need for a pallet system. The TT Series optimizes machine productivity, operator efficiency, and safety. One table is accessible for loading or unloading work while the other is safely enclosed in the work zone. No more leaning into the machine, no doors to open and close and no time lost changing parts! The TT machine is heavily ribbed for very aggressive machining while offering superior chip and coolant control and the inline BIG-PLUS spindle. Ergonomics Maximum operator efficiency No lost time on part reloading Easy to clean and maintain Safe with operator loading and unloading outside the work area Easy setup No bending into the machine No doors to open and close No crane restrictions No multiple machine timing issues Features BIG-PLUS inline spindle Superior bridge construction High rapid speeds Option for rotary tables Efficient floor space use Advantages Over Pallet Changers Integrated table design No impact on geometry No issues of chip control No loss of spindle clearance Lower cost Less maintenance TT24 The Twin Table design offers a pallet type work envelope without the hassle, inaccuracy and loss of rigidity common in typical pallet changers Massive cast iron frame with linear rail ways and inline spindle combine to offer maximum cutting performance Shuttling individual work tables maintain 90% spindle utilization for increased production rates and part throughput while optimizing time management

8 BRIDGE MILLS BR series BR5100IL 100 x 50 x x Spd 24/15 10,000 Opt B 13, (2540 x 1270 x 710 mm) (1270 x 2540 mm) #40 BR6100IL 100 x 60 x x Spd 24/15 10,000 Opt B 17, (2540 x 1525 x 710 mm) (1525 x 2540 mm) #40 BR6150IL 150 x 60 x x Spd 24/15 10,000 Opt B 22, (3800 x 1525 x 710 mm) (1525 x 3800 mm) #40 BR8100IL 100 x 80 x x Spd 24/15 10,000 Opt B 19, (2540 x 2030 x 710 mm) (2030 x 3800 mm) #40 BR8150IL 150 x 80 x x Spd 24/15 10,000 Opt B 24, (3800 x 2030 x 710 mm) (2030 x 3800 mm) #40 BR8200IL 200 x 80 x x Spd 24/15 10,000 Opt B 30, (5080 x 2030 x 710 mm) (2030 x 5080 mm) #40 10k Big-PLUS inline spindle design with spindle motor options capable of producing over 300 ft-lbs of spindle torque. Linear roller way technology on all 3 axes. Tremendous value and performance for the money. Excellent machine for the pattern shop, aerospace industry, and job shops. BR8200 The new Milltronics BR Series Bridge Mills fit right between lightweight routers and heavyweight cast iron bridge machines. With a wide range of travels and giant table surfaces the versatile BR Series provides tremendous value per square inch for cost-effective machining. Options include HP and RPM upgrades, probing, ATC, chip conveyor and more. From simple to complex operations for large fabricated parts, plates, dies, aluminum molds and wood patterns the BR Series has you covered. HORIZONTAL BORING MILL BR Series Bridge Mills offer cost-effective capability for fabricators, aerospace and pattern shops. Huge travels and table surfaces provide tremendous value Standard basic coolant system, with trough surround the table (not available on BR5100IL). BR Series Bridge Mills feature #40, four bearing air purged 10,000 RPM BIG-PLUS dual contact inline spindle cartridge assembly (15,000 RPM optional). HBM machine WEIGHT TRAVELS TABLE HP RPM ATC # CONTROL (LBS) RAPIDS (IPM) HBM110XT 78.7 x 66.9 x 55.1 x x 49 30/ Fanuc 32i-MB 54,000 XY: 590, Z: 470, W: 393 (2000 x 1700 x 1400 x 550 mm) (1500 x 1250 mm) #50 Precision meets brute force with the HBM110XT. This machine provides a large working table for heavy loading capacity. To minimize its thermal expense, the HBM features a super rigid and compact spindle headstock with cooling and lubrication oil supplied to all thermal sources in the spindle head. Standard with full contouring B axis, CTS and chip conveyor. Full one piece base casting. Generous dimensioning. Hydraulic clamping system which enables the capacity for heavy offset cutting. HBM110XT

9 TOOLROOM BED MILLS MM/MB/RH series MM x 17 x x 16 18/ B (760 x 430 x 460 mm) (890 x 405 mm) #40 MM18 30 x 17 x x 16 18/ B (760 x 430 x 460 mm) (890 x 405 mm) #40 MB20 40 x 20 x x 16 10/ B (1015 x 510 x 610 mm) (1370 x 405 mm) #40 RH20 40 x 20 x x 16 18/ Opt B (1015 x 510 x 610 mm) (1370 x 405 mm) #40 RH30 60 x 30 x x 24 24/ Opt B 11, (1525 x 760 x 710 mm) (1850 x 610 mm) #40 RH33 78 x 33 x x 32 2 Spd 24/ Opt B 15, (2000 x 840 x 710 mm) (2185 x 810 mm) #40 Open bed design allows for the most flexibility for job shop and tool room applications. Box way design offers increased rigidity, increased table loads, and increased dampening (applies to RH and MB models) Configure with an ATC to allow for additional flexibility and increased automation (ATC standard on MM models and optional on RH models). MB20 The MB is a bed type toolroom milling machine with a quill head. This very flexible machine is ideal for low volume and toolroom applications. #40 spindles can accommodate CT, BT, or NST 40 tooling. Besides the generous 40 x 20 travel the MB20 can be equipped with rigid tap, table guard, dual handwheels, and much more. The MB20 utilizes the same servo systems, electrics, and control technology as the higher end machining centers, offering superior reliability and performance. MM Milltronics understands that not every application requires a heavy duty machine. The MM is a simple medium duty machining center with a lot of travel and performance at a great value. The MM3017 offers an enclosed frame while the MM18 offers an open frame design. RH The RH Series combines a machining center head and a high performance spindle with an open frame bed mill. These toolroom rigid head milling machines have become very popular and are produced in many sizes and configurations. The RH machines offer large travels at low prices. Because they are heavily dampened, they are very forgiving with less than ideal tooling. RH20 RH20 and RH30 options include dual hand wheels, table guard, tool changer, 4th axis, tool probes and much more. The RH33 is a massive box way frame available with standard 40 taper, excellent for large travel toolroom needs. MM18 MB20

10 SLANT BED TURNING CENTERS with 8200-B Control BAR MAX TURNING TURRET WEIGHT CHUCK CAPACITY DIAMETER HP RPM CONTROL (# OF TOOLS) (LBS) SL / B (152 mm) (42 mm) (310 mm) SL / B (250 mm) (65 mm) (310 mm) SL / B 8 13,250 (305 mm) (91 mm) (450 mm) SL series 2 axis CNC production turning center with automatic turret, hydraulic chuck and tailstock, and chip conveyor. Linear way technology reduces the need for maintenance and allows for fast feedrates and increased accuracy. SL6 SL Fast, rugged, economical and designed for high production. Tailstock, hydraulic chuck, and turret standard SL6 and SL10 Linear way construction on a massive cast iron base for maximum rigidity and dampening. One piece slant bed construction for utmost accuracy and rigidity. Available with 6 or 10 chucks with matching bores. Comes standard with hydraulic chuck, tail stock and turret. SL12 Heavy duty solid box way construction. One piece 45 slant bed construction Available with 12 chuck Comes standard with hydraulic chuck, tail stock and turret.

11 COMBINATION TURNING CENTERS SWING OVER SWING CROSS WEIGHT OVER SWING BORE BED LENGTH HP RPM CONTROL SLIDE (LBS) GAP ML16/ / B (440 mm) (52 mm) (1000 mm) (190 mm) (658 mm) ML18/ / B (480 mm) (65 mm) (1525 mm) (235 mm) (710 mm) ML22/ Spd 24/ B , (580 mm) (82 mm) (1525 mm) (310 mm) (770 mm) ML26/ Spd 24/ B (685 mm) (82 mm) (1015 mm) (410 mm) (870 mm) ML26/80* Spd 24/ B , (685 mm) (106 mm)* (2 M) (410 mm) (870 mm) ML26/ Spd 24/ B , (685 mm) (153 mm) (3 M) (410 mm) (870 mm) ML26/ Spd 24/ B , (685 mm) (153 mm) (4 M) (410 mm) (870 mm) ML35* , 120, 160, 200, / B ,000** 45 (920 mm) (153 mm) (2, 3, 4, 5, 6 M) (550 mm) (1150 mm) ML40* , 120, 160, 200, / B ,500** 50 (1010 mm) (153 mm)* (2, 3, 4, 5, 6 M) (675 mm) (1280 mm) *Optional bore sizes available **Machine weight varies with bed length ML series Combination lathe offers both manual and CNC operations for tool room and job shops. Machines can be configured with many options and bed lengths to accommodate just about any application. The gap bed design offers additional flexibility for extra-large swings. ML18 The Milltronics ML Series machines are designed for toolroom or heavy production incorporating large double box ways with Turcite, and a variety of spindle configurations and conveyor chip removal systems. Our large swing lathes are naturally geared toward production environments but all ML models incorporate manual operation, handwheel teach, G&M code or conversational programming, so one piece or 10,000 pieces can be run efficiently. All ML lathes have a chuck guard and door safety switches with interlocks. The ML Series deliver on high performance at low cost. Combination lathes operate in multiple modes including manual, semi-automatic, teach, and full CNC Heavy duty cast iron construction with square box way design provides added rigidity and dampening to increase cutting performance Full metal enclosure with sliding doors with interlock safety switch Oversized tail stock body and quill handle the heaviest work pieces Larger models available up to 40 swing, 14 bore and 240 bed lengths

12 Milltronics USA 1400 Mill Lane, Waconia, MN USA Every effort has been made to represent our products fairly and correctly. However, Milltronics USA reserves the right to amend or change any part of this catalog without notice and without incurring obligation Rev