Cat Block Handling Tools For wheel loaders Cat 980H/K/M, 986H and 988H/K
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1 Cat Block Handling Tools For wheel loaders Cat 98H/K/M, 986H and 988H/K Features Solutions Reliable Complete package Performance Cat Service Benefits Caterpillar block handling tools are the solution for handling large block and bolders in the demanding environment of quarry applications. Easy to interchange tools complement each other other to provide solutions were mostly needed. Block handling tools are designed and built for a long service life by using the best suitable materials. The combination of the Caterpillar machine and this set of seven dedicated block handling tools provides the best match for most block handling tasks in order to work in the most efficient way. Caterpillar block handling tools are specialy designed for prying, loading, carrying, transporting, tilting, controling and moving very large squared blocks and bolders to get the best performance of both tools and machine. These tools are designed to withstand the demanding and harsh environment of block handling applications. Various work tools are available to assist operators in all block handling applications. When you deal with Caterpillar you deal with a well-established technology leader with a global network and over 8 years' experience in the construction, mining, demolition an recycling industries
2 Block Handing Tools for wheel loaders 98H/K/M, 986H and 988H/K Choosing the proper tools for the 98/988 block handling wheel loaders will lower operating cost and increase productivity. Block Handling Quick Coupler Can be used on block handling arrangements that have a hydraulic system equipped with a third valve. This quick coupler is designed for optimal utilization of lifting and break-out forces equipped with Caterpillar cylinder, safety valves, pressure and isolation valves, safety covers and lock-indicators. It has enhanced visibility and has been optimized for handling large rocks and blocks. 98H/K/M 986H 988H/K Block Handling Work Tools are extreme duty tools built for the demanding quarry and block-handling markets. The complete system is based around a quick coupler and a series of rugged tools specifically for handling and manipulating large stone blocks. These tools are designed to withstand the demanding and harsh environment of block handling applications. Various work tools are available to assist operators in all block handling applications. Breaker tine Center mounted, heavy-duty single-piece forged fork tine is used for prying loose large stone blocks. Is build with an extra thick tine to handle a variety of materials in this demanding application. Forks Heavy-duty pallet forks are engineered to handle weight and load stress when maneuvering and placing blocks in quarry operations. Dual tine forks are designed to allow blocks to be placed close to the machine for greater balance and safe handling. Clearing Rake Used primarily for clearing and controlling loose objects at the quarry face and working levels. The block handling rake is designed with a curved boom for enhanced operator visibility and object placement. The length of the boom is matched to machine size for improved Performance. 2 3
3 Block Handing Tools for wheel loaders 98H/K/M and 988H/K Choosing the proper tools for the 98/988 block handling wheel loaders will lower operating cost and increase productivity. Block Handling Quick Coupler Can be used on block handling arrangements that have a hydraulic system equipped with a third valve. This quick coupler is designed for optimal utilization of lifting and break-out forces equipped with Caterpillar cylinder, safety valves, pressure and isolation valves, safety covers and lock-indicators. It has enhanced visibility and has been optimized for handling large rock and blocks. 98H/K/M 986H 988H/K Rock bucket Heavy-duty bucket which offers superior durability, protection and performance in rock and overburden operations in block quarries. It includes large size teeth and segments. Its ( high wear resistant) metal shell and bottom offer maximum strength, durability and wear life. Marble bucket Special bucket construction including The metal shell and bottom help the bucket effectively load large Blocks and boulders while maintaining durability. The corner teeth ease block tilting and handling. The heavy duty V-edge is particularly suited for handling high-value breakable marbles before cutting operations. Block bucket Special bucket construction to effectively load very large squared blocks and boulders. The deep carved sides and extra long heavy-duty bottom allow the special V-edge to penetrate under large blocks. The interior bucket profile allows blocks to further fit back in the bucket for increased load and lift capabilities and better balance and rack back. It s metal shell and bottom offers maximum strength, durability and wear life. 4 5
4 98K/M Curves BH QC with Fork L5 Tires, Fork at 25 Degree Rack, mm (6 in) Tine, Block Handler Quick Coupler, Block Handler Quick Coupler Fork 98H Curves BH QC with BH Fork L5 Tires, Fork at 25 Degree Rack, mm (6 in) Tine, Block Handler Quick Coupler, Block Handler Quick Coupler Fork 986H Curves BH QC with BH Fork L5 Tires, Fork at 25 Degree Rack, mm (6 in) Tine, Block Handler Quick Coupler, Block Handler Quick Coupler Fork (CEN EN Rough Terrain) (CEN EN Firm & Level) NOTE: Static tipping loads and operating weight are based on the following loader configuration: L3 Michelin XHA Tires, Air Conditioning, Ride Control, Powertrain Guard, Full Fluids, Fuel Tank, Coolant, Lubricants, and Operator. Specifications and ratings conform to the following standards: SAE* J1197, SAE J732, CEN** EN The rated operating load for a loader equipped with a pallet fork is SAE J1197: 5% of full turn static tipping load or CEN EN 474-3: 6% of full turn static tipping load on rough terrain or CEN EN 474-3: 8% of full turn static tipping load on firm and level ground or *SAE - Society of Automotive Engineers **CEN - European Committee for Standardization B (CEN EN Rough Terrain) (CEN EN Firm & Level) NOTE: Static tipping loads and operating weight are based on the following loader configuration: L3 Michelin XHA Tires, Air Conditioning, Ride Control, Powertrain Guard, Full Fluids, Fuel Tank, Coolant, Lubricants, and Operator. Specifications and ratings conform to the following standards: SAE* J1197, SAE J732, CEN** EN B Hinge (B) Pin Height (mm) Pin (mm) The rated operating load for a loader equipped with a pallet fork is SAE J1197: 5% of full turn static tipping load or CEN EN 474-3: 6% of full turn static tipping load on rough terrain or CEN EN 474-3: 8% of full turn static tipping load on firm and level ground or *SAE - Society of Automotive Engineers **CEN - European Committee for Standardization (CEN EN Rough Terrain) (CEN EN Firm & Level) Pin (mm) NOTE: Static tipping loads and operating weight are based on the following loader configuration: L5 Bridgestone Bias Tires, Air Conditioning, Ride Control, Powertrain Guard, Full Fluids, Fuel Tank, Coolant, Lubricants, and Operator. Specifications and ratings conform to the following standards: SAE* J1197, SAE J732, CEN** EN The rated operating load for a loader equipped with a pallet fork is determined by: SAE J1197: 5% of full turn static tipping load or CEN EN 474-3: 6% of full turn static tipping load on rough terrain or hydraulic limit. CEN EN 474-3: 8% of full turn static tipping load on firm and level ground or *SAE - Society of Automotive Engineers **CEN - European Committee for Standardization Pin (mm) Hinge (B) Pin Height (mm) Capacity (kg) 16 (CEN 16 EN (Calculated 972 Load 11 CG 3 Point) (CEN 11 3 EN Capacity 18 1 (kg) Block Handling Fork Performance (CEN Rough EN Terrain) Curves 58 (Calculated Capacity 18 Load (CEN (kg) at CG EN Point) Straight 1 Rough (Calculated Load at CG Point) Static 11 3 Tipping Terrain) Load Hydraulic Tilt Capacity Rough Terrain) 972 Static 11 3 Tipping Load Static Tipping Load (CEN EN Firm & Level) 1 16 Straight (CEN EN Rough Terrain) (CEN Static EN Tipping Load Rough Terrain) 1 18 (CEN Firm and EN Level) Rough Terrain) Static 58 (CEN Tipping EN Load Static 1 Tipping Load 1 16 NOTE: Static tipping loads and operating weight are based on Static Straight Tipping Load the 1 1 following loader configuration: L3 Michelin XHA Tires, Air Static Tipping Load Straight Conditioning, Ride Control, Powertrain Guard, Full Fluids, Fuel 25 Tank, 64 Straight 1 8 (CEN Firm and EN Level) Hydraulic Tilt Lift Capacity 348 Coolant, 6 Lubricants, and Operator. 1 8 Hydraulic Tilt Capacity Specifications 6 and ratings conform to the following standards: Hydraulic Static Straight Tipping Lift Capacity Load 1 SAE* J1197, SAE J732, CEN** EN ,, 25, 25, , 3, 35, 35, Straight 25 8 The rated operating load for a loader equipped with a pallet 32 fork is SAE J1197: 5% of full turn static tipping load or 6 CEN EN 474-3: 6% of full turn static tipping load on rough terrain, 58 or 25, 3, 35,, 45, 5, 55, , 25, 3, 35,, 45, 5, , 6 Capacity (lb) CEN EN 474-3: 8% of full turn static tipping load on firm and level 58, 25, 3, 35,, ground 45, or hydraulic 5, limit. 55, 6, 65, (Calculated 7, Capacity Load at (lb) CG 58Point) *SAE Capacity - Society (Calculated Load at CG Point) (lb) of Automotive Engineers (Calculated **CEN Load - European at CG, 25, 3, 35,, 45, 5, Point) Committee 55, for 6, Standardization 65, 7, Capacity (kg) (Calculated, Load at 25, CG Point) 3, 35,, 45, 5, 55, 6, 65, 7, Hinge Hinge (B) (B) Pin Hinge Pin Height Height (B) (in) Pin (in) Height (in) Capacity (kg) (Calculated Load at CG Point) Capacity (kg) (Calculated Load at CG Point) Hinge Hinge (B) Pin (B) Pin Height Height (in) (in) Capacity (lb) Rough Terrain) Rough Terrain) Static Capacity Tipping (kg) Load 18 (Calculated 18 Capacity Load (kg) at CG Point) (Calculated Load at CG Point) (Calculated Capacity Load at (lb) CG Point) (Calculated Load at CG Point) NOTE: Static tipping loads and operating weight are based on the following loader configuration: L5 Bridgestone Bias Tires, Air Conditioning, Ride Control, Powertrain Guard, Full Fluids, Fuel Tank, Coolant, Lubricants, and Operator. Specifications and ratings conform to the following standards: SAE* J1197, SAE J732, CEN** EN The rated operating load for a loader equipped with a pallet fork is SAE J1197: 5% of full turn static tipping load or CEN EN 474-3: 6% of full turn static tipping load on rough terrain or CEN EN 474-3: 8% of full turn static tipping load on firm and level ground or *SAE - Society of Automotive Engineers **CEN - European Committee for Standardization Hinge (B) Pin Height (in) NOTE: Static tipping loads and operating weight are based on the following loader configuration: L3 Michelin XHA Tires, Air Conditioning, Ride Control, Powertrain Guard, Full Fluids, Fuel Tank, Coolant, Lubricants, and Operator. Specifications and ratings conform to the following standards: SAE* J1197, SAE J732, CEN** EN The rated operating load for a loader equipped with a pallet fork is SAE J1197: 5% of full turn static tipping load or CEN EN 474-3: 6% of full turn static tipping load on rough terrain or CEN EN 474-3: 8% of full turn static tipping load on firm and level ground or *SAE - Society of Automotive Engineers **CEN - European Committee for Standardization Hinge Hinge (B) (B) Pin Hinge Pin Height Height (B) (mm) Pin (mm) Height (mm)
5 988K Curves BH QC with Fork L5 Tires, Fork at 25 degree Rack Angle, 181 mm (71") Tine, Block Handler Quick Coupler and Block Handler Fork. 988H Curves BH QC with Fork L5 Tires, Fork at 25 degree Rack Angle, 181 mm (71") Tine, Block Handler Quick Coupler and Block Handler Fork. Block Handling Fork Performance Curves (CEN EN Rough Terrain) (CEN EN Firm & Level) (CEN EN Rough Terrain) (CEN EN Firm & Level) NOTE: Static tipping loads and operating weight are based on the following loader configuration: L5 Bridgestone Bias Tires, Air Conditioning, Ride Control, Powertrain Guard, Full Fluids, Fuel Tank, Coolant, Lubricants, and Operator. Specifications and ratings conform to the following standards: SAE* J1197, SAE J732, CEN** EN The rated operating load for a loader equipped with a pallet fork is SAE J1197: 5% of full turn static tipping load or CEN EN 474-3: 6% of full turn static tipping load on rough terrain or CEN EN 474-3: 8% of full turn static tipping load on firm and level ground or *SAE Society of Automotive Engineers **CEN European Committee for Standardization 8 9 Pin Height (mm) (mm) Pin Height (mm) (mm) Capacity (kg) (Calculated Load Capacity at CG (kg) Point With Fork at 25 Deg Rack) (Calculated Load at CG Point With Fork at 25 Deg Rack) Capacity (kg) (Calculated Load Capacity at CG (kg) Point With Fork at 25 Deg Rack) (Calculated Load at CG Point With Fork at 25 Deg Rack) NOTE: Static tipping loads and operating weight are based on the following loader configuration: L5 Bridgestone Bias Tires, Air Conditioning, Ride Control, Powertrain Guard, Full Fluids, Fuel Tank, Coolant, Lubricants, and Operator. Specifications and ratings conform to the following standards: SAE* J1197, SAE J732, CEN** EN The rated operating load for a loader equipped with a pallet fork is SAE J1197: 5% of full turn static tipping load or CEN EN 474-3: 6% of full turn static tipping load on rough terrain or CEN EN 474-3: 8% of full turn static tipping load on firm and level ground or hydraulic limit. *SAE Society of Automotive Engineers **CEN European Committee for Standardization Height (mm) Height (mm)
6 Tool Specifications Block Handling Application overview 98H/K/M Quick Coupler 1 Width 1675 mm 17 mm mm Height 8 mm 838 mm 13 mm Weight 119 kg 1252 kg Only for use with 988 G / H 1638 kg mm 858 mm Only for use with 988 K 164 kg Can pick up 988 tools however : it is not recommended Quick Coupler 2 K/M Series Width 1442 mm Height 841 mm Weight 14 kg Wedges 2x Breaker Tine Tine width 25 mm On request 3mm Thicknes mm 25mm Length 11 mm 1mm Capacity 1 Tons at 5 mm 7 Tons at 9mm REQUIRES Coupler Block Handling 98 Coupler Block Handling 988 Fork 1 Tine Width 35mm, 3 mm mm Tine Thickness mm 145 mm mm Width over the tines 14mm 1 mm 1611 mm Tine Length 5 mm 1745 mm 196 mm Capacity 3 Tons at 75 mm 53 Ton at 6 mm 78 tons at 6 mm, 52 tons at 9 mm Weight 1786 kg 2626 kg 3897 kg Requires Coupler Block Handling Coupler Block Handling 986 Coupler Block Handling 988 Fork 2 K/M Series Tine Width 3 mm N.A. N.A. Tine Thickness 1 mm Width over the tines 1485 mm Tine Length 1871 mm Capacity 33 Tons at 6 mm Weight 1786 kg Requires Quick Coupler Clearing Rake Length 6MM On request 8mm Weight 3393 kg 5 kg Requires Coupler Block Handling 98 Coupler Block Handling 988 Rock Bucket 1 Capacity 5.1 CUM 5.35 CUM 6.9 CUM Weight kg 44 kg 5962 kg Width 3645 mm 3812 mm mm 8x K11 Teeth tips not included 8 long adapter, K13 Tips not included Requires Coupler Block Handling 98 Coupler Block Handler 986 Coupler Block Handling 988 Rock Bucket 2 K/M Series Capacity 4.4 CUM N.A. N.A. Weight 3338 kg Width 3492 mm Requires Quick Coupler Marble Bucket Capacity 4.8 CUM On request 6.6 CUM Weight 38 kg 5816 kg with a spade-shape edge with a spade-shape edge Requires Coupler Block Handling 98 Coupler Block Handling 988 Block Bucket Capacity 6.8 CUM On request 9. CUM Weight 45 kg 6 kg with a V-shape edge for optimal with a V-shape edge for optimal block handling 9 degrees bucket opening block handling 9 degrees bucket opening Requires Coupler Block Handling 98 Coupler Block Handling 988 Breaket tine Fork Rake Rock Bucket Marble Bucket Block Bucket Clearing Rake Fork Prying loose blocks Transporting blocks Push and pull loose slabs from wall Loading rock and overburden Loading and tilting Marble blocks Loading very large blocks 11
7 Block Handling Bucket Ground Engaging Tools and wear parts Rock bucket H 988 1x Edge segment 3x Edge Segment RH 3x Edge Segment LH 8x Tip Long J45/J46 2x Edge Cutting 8x Tooth K11 1x Cutting edge Spade 8x K13 tips and 1x segment group Spade Cutting Edge Segments Tip Marble bucket x Tooth RH 2x Plate teeth RH 1x Tooth LH 1x Edge Cutting 2x Plate teeth LH 1x Edge Cutting Spade Cutting Edge Tooth Block bucket x Edge Cutting 1x Edge Cutting Cutting Edge For more complete information on Cat products, dealer services, and industry solutions, visit us on the web at AEXQ (Q1-) 14 Caterpillar -- All Rights Reserved Materials and specifications are subject to change without notice. Featured machines in photos may include additional equipment. See your Caterpillar dealer for available options. CAT, CATERPILLAR, BUILT FOR IT, their respective logos, Caterpillar Yellow and the POWER EDGE trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
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