HIGH PRESSURE GEAR PUMP W900

Transcription

1 HIGH PRESSURE GEAR PUMP W900 Concentric AB Innovation in Hydraulics

2 THE POWER OF THE W900 A SERIES Concentric is one of the world s leading manufacturers of hydraulic pumps. In recent years we have focused on important markets, such as materials handling and vehicles, and now the result are in: a series of high-performance hydraulic pumps. The W900 series builds on the versatile technical platform represented by the W series. W900 High Pressure Gear Pumps are optimized for demanding work, with harsh weather conditions, rugged operations and long service intervals. The W900 series is a range of cost-efficient group II pumps for all applications in which the customer s demands for quality and reliability are particularly high. FLANGE CODE 0, 0, 07,, 11, 12, 1-9 EFFICIENCIES - 11 Pictures on front page are used with the kind permission of eg: Atlet, BT, Huddig, Scania, Toro and Volvo Construction Equipment. The right to modifications for technical improvements is reserved.

3 PERFORMANCE DATA Operating pressure range Inlet port: continuous, minimum -0,20 bar intermittent, minimum -0,5 bar maximum +2,00 bar Outlet port (See tables on pages -9) p III Pressure p I sec. at minimum 20 sec. at minimum p II p I continous pressure p II intermittent pressure p III Peak pressure Time Product has been tested to 1,000,000 cycles at p l. Pressure p ll is permitted at maxi. 20 sec loaded following sec minimum unloaded. Product has been tested to 500,000 cycles at p lli. Above represents performance wich can be expected from units incorporating flange port styles. Model code example for a single pump WP 09 A 1 B 050 R 0 BA 150 N = Type = Series = Design revision = # of sections = Seal material = Rotation = Mounting flange = Drive shaft = Portings = Valve options Speed range Minimum speed for all pump sizes is n=500 rpm at maximum pressure p l. Maximum speed for single pumps depends on the pump model in question and can be identified from tables on pages -9 for respective models. Maximum speed for multiple pumps is the lowest one specified (See tables on pages -9) for any section of the configuration in question. Noise performance data according to DIN 5 5. Typical levels at 200 bar and 200 rpm using mineral oil with viscosity of 0 mm 2 /s and at temperature of 50 C: W9A1-0 W9A1-1 W9A1-2 0 db(a) 5 db(a) db(a) Hydraulic fluids. The use of HL-or HLP-hydraulic oil according to DIN is recommended. The permissible viscosity for all W900 pumps ranges from 750 to mm 2 /s. The recommended operating viscosity range is from 0 to 1 mm 2 /s. The permissible cold start viscosity is 2000 mm 2 /s. We recommend to contact Haldex before using fire resistant or bio-degradable fluids. = Displacement per section W900 DESCRIPTION The W900 pumps are available in a single or multiple configuration of up to four sections. The basic pump is of a three piece modular design. Mounting flange and rear cover are of cast iron. The pump body is manufactured from high strength aluminium alloy. For optimum strength, gears and shafts are precision machined in one piece. The 1-tooth gear geometry has been optimized for low noise level. All shaft bearing surfaces are Teflon coated and designed for long service life. They are continually cooled and lubricated by a controlled flow of fresh oil. This enables operation across a wide speed range at very high loads. Multiple pumps in the W900 range are very compact. The drive shaft is capable of transmitting high torque even to the rear section. Each section has its own inlet and pressure ports. Single inlet features are optional for 2 and section unit. A wide range of mounting flanges and port sizes are available to meet international standards. General data Displacement V 5-1cc/rev Speed n rpm Pressure rated pressure p l up to 27 bar intermittent pressure p ll up to 00 bar Operating temperatures t up to 5 C Average volumetric efficiency 97% The maximum values for n, p l and t for a given pump specification may be applied simultaneously. Options SAE mounting flange, through bolt model. Rectangular flanges. Splined, tapered or straight shaft with key, tang shaft. Thread ports of flange ports. Clockwise or anti-clockwise rotation. Integrated valve features. Single inlet for multiple units. Temperature range Amb. temperature Fluid temperature continuous operation short term operation mini.-25 C maxi. +0 C maxi. +90 C maxi. +5 C Please note Viscosities -when operating at above temperature limits-have to remain within the range specified under Hydraulic Fluids. Fluid cleanliness Fluid cleanliness according to ISO 0/19 code 1/1 or better is required in order to assure the pump s high level of efficiency in the long term. Drive arrangement Flexible couplings are preferred for direct drives. Please contact Concentric for indirect drive requirements. Pumps with outboard side load bearing are available. Mounting position As required. Symbols Single pump Double pump Triple pump Quadruple pump

4 FLANGE CODE 0 (SAE A 2 BOLT) All shaft bearings are continually cooled and lubricated by a controlled flow of fresh oil. This enables operation across a wide speed range at very high loads. The large sized slide bearings support the pump s long-life condition. A wide range of mounting flanges and port sizes are available to meet European and international standards. W900 pumps may also be supplied with threaded ports in the rear cover (Rear cover s shape is prepared for this option). This option can simplify installation where space is limited. Model code example for a single pump WP 09 A 1 B 050 R 0 BA 150 N = Type WP - Pump = Series = Design revision A = # of sections 1 - Single 2 - Duplex - Triplex - Quadruple = Seal material B - Buna = Displacement per section (See Code Displ. below) = Rotation R - Clockwise L - Counter clockwise 9 = Mounting flange 0 SAE A 2-Bolt = Drive shaft BA SAE A Key Ø 0,75 GA SAE A Spline 11-t FA SAE A Spline 9-t = Portings G/ + G1/2 BSPP G1 + G/ BSPP mm + 15 mm -b flange mm + 1 mm -b flange 11 = Valve options N - None Size Rated pressure Maximum speed Dimensions Weight (bar) (rpm) A B (approx.) Shaft c. BA / GA Shaft c. FA Port. c. 121 / 150 Port. c. 122 / 151 [mm] [mm] [kg] 050-5,0cc ,1,,7 00 -,0cc ,,0, 00 -,0cc , 5,5,9 1-11,0cc ,0 7,7,1-1,0cc ,5 50,0,2 10-1,0cc , 51,, ,0cc ,9 5,7, 20-2,0cc , 5,, ,0cc ,7 59,, - 1,0cc ,7 2, 5,0

5 FLANGE CODE 0 Model code example for a single pump WP 09 A 1 B 050 R 0 NB 10 N = Type WP - Pump = Series = Design revision A 9 = Mounting flange 0 Rect. Ø,5 mm pilot = Drive shaft NB European Tapered shaft 1: = # of sections 1 - Single 2 - Duplex - Triplex - Quadruple 11 = Portings mm + 1,5 mm = Valve options N - None 5 = Seal material B - Buna = Displacement per section (See Code Displ. below) 7 = Rotation R - Clockwise L - Counter clockwise Size Rated pressure Maximum speed Dimensions Weight (bar) (rpm) A B (approx.) Port. c. 10 [mm] [mm] [kg] 050-5,0cc ,1,,7 00 -,0cc ,,0, 00 -,0cc , 5,5,9 1-11,0cc ,0 7,7,1-1,0cc 27 00,5 50,0,2 10-1,0cc , 51,, ,0cc ,9 5,7, 20-2,0cc , 5,, ,0cc ,7 59,, - 1,0cc ,7 2, 5,0 5

6 FLANGE CODE 07 Model code example for a single pump WP 09 A 1 B 00 R 07 MB 150 N = Type WP - Pump = Series = Rotation R - Clockwise L - Counter clockwise 5 = Design revision A = # of sections 1 - Single 2 - Duplex - Triplex - Quadruple = Seal material B - Buna = Displacement per section (See table below) 9 = Mounting flange 07 Rect. Ø 0 mm pilot = Drive shaft MB European Tapered shaft 1:5 JA DIN 52 Spline 9-t HA DIN 50 Spline 1-t = Portings mm + 15 mm -b flange mm + 1 mm -b flange 11 = Valve options N - None Size Rated pressure Maximum speed Dimensions Weight (bar) (rpm) A B (approx.) Port. c. 150 Port. c. 151 [mm] [mm] [kg] 050-0,5cc ,1,,7 00 -,0cc ,,0, 00 -,0cc , 5,5,9 1-11,0cc ,0 7,7,1-1,0cc ,5 50,0,2 10-1,0cc , 51,, ,0cc ,9 5,7, 20-2,0cc , 5,, ,0cc ,7 59,, - 1,0cc ,7 2, 5,0

7 FLANGE CODE OR CODE 11 (THROUGH BOLT Ø50 mm PILOT) Model code example for a single pump WP 09 A 1 B 00 R MB 150 N = Type WP - Pump = Series = Rotation R - Clockwise L - Counter clockwise 5 = Design revision A = # of sections 1 - Single 2 - Duplex - Triplex - Quadruple = Seal material B - Buna = Displacement per section (See table below) 9 = Mounting flange Through-bolt Ø 50 mm pilot 11 Through-bolt Ø 50 mm pilot = Drive shaft MB European Tapered shaft 1:5 JA DIN 52 Spline 9-t = Portings mm + 15 mm -b flange mm + 1 mm -b flange 11 = Valve options N - None Size Rated pressure Maximum speed Dimensions Weight (bar) (rpm) A B (approx.) Port. c. 150 Port. c. 151 [mm] [mm] [kg] 050-5,0cc , 0,,7 00 -,0cc ,1 1,5, 00 -,0cc ,1,0,9 1-11,0cc ,5 5,2,1-1,0cc ,0 7,5,2 10-1,0cc ,9,9, ,0cc , 51,2, 20-2,0cc , 5,1, ,0cc ,2 57,1, - 1,0cc ,2 0,1 5,0 7

8 FLANGE CODE 12 OR CODE 1 - WITHOUT SHAFT SEAL (THROUGH BOLT Ø52 mm PILOT) Model code example for a single pump WP 09 A 1 B 00 R 12 QB 150 N = Type WP - Pump = Series = Rotation R - Clockwise L - Counter clockwise 5 = Design revision A = # of sections 1 - Single 2 - Duplex - Triplex - Quadruple = Seal material B - Buna = Displacement per section (See table below) 9 = Mounting flange 12 Through-bolt Ø 52 mm pilot 1 Same as 12 but opposite bolt pattern = Drive shaft QB Wet Tang = Portings mm + 15 mm -b flange mm + 1 mm -b flange mm + 1,5 mm -b flange 11 = Valve options N - None Size Rated pressure Maximum speed Dimensions Weight (bar) (rpm) A B (approx.) Shaft QB Port. 150 / 10 Port. 151 [mm] [mm] [kg] 050-0,5cc , 0,,7 00-0,cc ,1 1,5, 00-0,cc ,1,0,9 1-11,0cc ,5 5,2,1-1,0cc ,0 7,5,2 10-1,0cc ,9,9, ,0cc , 51,2, 20-2,0cc , 5,1, ,0cc ,2 57,1, - 1,0cc ,2 0,1 5,0

9 REAR PORT Rear port end cover can be combined with all flange and shaft options. All technical data from the preceding pages apply to this model. Size Rated pressure Maximum speed Weight (bar) (rpm) (approx.) WP09AX Port. 521 Port. 522 [kg] 050-5,0cc 000 -,7 00 -,0cc 000 -, 00 -,0cc 000 -,9 1-11,0cc can be taken 00 -,1-1,0cc from Tables 00 -,2 10-1,0cc on pages , ,0cc 000 -, 20-2,0cc , ,0cc - 000, - 1,0cc ,0 9

10 MULTIPLE PUMPS The two following parameters are of the utmost importance when selecting multiple pumps and must never be exceeded: -Drive shaft load index A -Internal coupling load index K Maxi. load index K 520 for double pump K = (p2 x V2) for triple pump K = (p2 x V2) + (p x V) for quadruple pump K = (p2 x V2) + (p x V) + (p x V) Maximum drive shaft load index A, see table below for double pump A = (p1 x V1) + (p2 x V2) for triple pump A = (p1 x V1) + (p2 x V2) + (p x V) for quadruple pump A = (p1 x V1) + (p2 x V2) + (p x V) + (px V) Shaft end section Drive Load index Drive Load index shaft A shaft A BA JA 215 FA 50 MB GA 90 NB HA 1 QB 5012 Note: P = actual pressure in bar, V = applicable displacement from table page -. In multiple pumps, shaft end section must have largest displacement. Each consecutive section must have displacement equal to or smaller than section proceeding. Concentric multiple pumps are also available with reduced number of inlets. Please contact Concentric for details. Please, contact Concentric for pump applications requiring independently sealed sections. Size P Q Weight R S Weight T Weight N L Weight mm mm kg mm mm kg mm kg mm mm kg Shaft end section Rear section 2nd & rd section A1-section 00-0,cc 77,,0,1 7, 25, 2,7 59,1 1, 75,1 1,5 2,7 00-0,cc 0,0 5,5,2 7, 27,0 2, 2,1 1,9 7,1 1,5 2,7 1-11,0cc 5,0 7,7, 0, 29,2,0,5 2,1 2,5 5,2,0-1,0cc 9,5 50,0,5 5,2 1,5,1 71,0 2,2 7,0 7,5,1 10-1,0cc 92, 51,,,1,0,2 7,9 2, 9,9,9, ,0cc 9,9 5,7,7 92,7 5,2, 7, 2, 9, 51,2, 20-2,0cc 2, 5,,9 9,,2,5, 2, 0, 5,1, ,0cc,7 59,,1,5 1,1,7 90,2,7,2 57,1,7-1,0cc 11, 2,, 1,5,1,9 9,2,0 112,2 0,1,9

11 EFFICIENCES, TOTAL, MECHANICAL, VOLUMETRIC 11

12 PRODUCT RANGE HE Powerpacks 12/2/ VDC 0..5 kw and 0.75 kw AC modular power packs HE Box Powerpacks 12/2/ VDC modular powerpacks in weatherproof boxes Pressure Switches 5-50 bar, connecting/disconnecting W0 Hydraulic pumps 0,5-2,0 cc 227 bar W00 Hydraulic pumps 0, 5,7 cc 20 bar W00 Hydraulic pumps / motors 12 cc 27 bar W900 Hydraulic pumps / motors 5 1 cc/section 27 bar Calma The new quiet pumps,2-2,7 cc/section 250 bar WQ900 The quiet pumps 5-2 cc/section 20 bar WP900X Hydraulic pumps 1-1 cc/section 27 bar Concentric Rockford Corp th Street ROCKFORD, IL 1 USA Tel: Fax: info.hydraulics.us@concentricab.com Concentric Skanes AB Box 95 SE-20 0 SK. FAGERHULT Sweden Tel: Fax: info.hydraulics.eu@concentricab.com Concentric Hof GmbH Postfach 1507 D-9501 HOF Germany Tel: Fax: info.hydraulics.eu@concentricab.com Concentric Suzhou Co. Ltd. 7 Dongjing Industrial Park 9 Dong Fu Lu SIP, Suzhou Jiangsu China Tel Fax info.chsh@concentricab.com W1500 Hydraulic pumps / motors cc/section 27 bar F12 FERRA Heavy duty pumps 1-1 cc/section 27 bar F15 FERRA Heavy duty pumps cc/section 27 bar F20/F0 (LS) Hydraulic pumps / motors 2 11 cc/section 27 bar GPA Internal Gear pumps 1,7 cc/section 0 bar GC Hydraulic pumps / motors 1,0 11,5 cc/section 27 bar D Hydraulic pumps, 22,9 cc/section 207 bar H Hydraulic pumps 9, 9, cc/section 207 bar II-Stage Hydraulic pumps,2 22, cc/section 27 bar Rotary Flow Dividers, 1, cc/section 00 bar Transmission pumps Concentric is an innovator in flow control and fluid power, supplying proprietary systems and components for trucks, buses and industrial vehicles, worldwide. With 1,15 employees and yearly sales exceeding 1,977 million Swedish Kronor, Concentric AB is listed on the Stockholm Stock Exchange ( Concentric will not accept responsibility for any catalog errors and reserves the right to modify its products without prior notice. This also applies to products already ordered, provided that such modifications can be made without affecting technical specifications. All trademarks in this material are properties of their respective owners.