TABLE OF CONTENTS. S4000 LT Omron

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Cory Stanley
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1 TABLE OF CONTENTS Needle Bar Clamping Thread Trimmer & Material Trimming Shifter Mechanism Feed Mechanism Looper Mechanism Base Bite Mechanism Thread Draw-OFF mechanism Main Cam Head Assembly Bedplate Covers Lubrication Table Electrical I Electrical II Electrical III Pneumatics I Pneumatics II Accessories Phone: ; Fax:

2 NEEDLE BAR 3-2 Phone: ; Fax:

3 NEEDLE BAR DET PART NUMBER DESCRIPTION QTY Needle Bar Screw Needle Bar Holder Set Screw M5 x Porcelain Guide Needle Bar Clamp Retaining Ring Cupped Washer Felt Washer Needle Bar Connecting Link Needle Bar Connecting Link Pin Set Screw M3 x Needle Bar Shoulder Screw Needle Bar Connecting Link Pin Screw M6 x 30 (1) Needle Bar Crank (1) Retaining Ring Top Shaft Bearing Needle Bar Drive Shaft Bearing Set Screw M4 x 4 2 (2) Screw M6 x Shaft Bearing Needle Bar Crank Asm Washer Needle Bar Drive Pulley Drive Shaft Key Clamp Collar Retaining Ring Needle Bar Crank Link Asm Screw M6 x Needle Bearing Carrier Upper Shaft Spring Washer Screw M3.5 x Screw M5 x Cord Clamp 1 Phone: ; Fax:

4 CLAMPING J2A J2B Phone: ; Fax:

5 CLAMPING DET PART NUMBER DESCRIPTION QTY Screw M6 x Clamp Arm Needle Guard Lock Washer Screw M4 x Clamp Foot Screw # Bracket Assembly Set Screw M4 x Nut M3, Clamp Toggle Pivot Pin Cylinder Mounting Bracket 1 13 See Page 3-43 Cylinder Screw M5 x Cylinder Clevis Screw M5 x Nut M Set Screw M4 x Tail Pivot Clamp Tail Pivot Clamp Pin Tail Bracket Clamp Set Screw M5 x Screw M4 x Material Guide Holder Screw # Reflex Tape (1) Clmping Mat Clamp Plate Fill. Screw # Throat Plate LT Screw M4 x Screw M5 x 12 2 Phone: ; Fax:

6 THREAD TRIMMER & MATERIAL TRIMMING 6 7 J3B J3A J4A 3-6 Phone: ; Fax:

7 THREAD TRIMMER & MATERIAL TRIMMING DET PART NUMBER DESCRIPTION QTY Washer 1 02 See Page 3-43 Trimmer Cylinder Nut M Clevis E-Clip Screw M2,5 x Knife Knife Holder Hinge Spring Spring Pivot Screw Screw M3 x Holder Tubbing Trimmer Pivot Trimmer Clamp Lever Screw M4 x Holder Spring Screw M3 x Nut M Holder, Knife Cylinder Washer M Trimmer Actuator Shoulder Screw Washer Screw M4 x Tubing, Material Absorb Air Tubing Clamp Trimmer Hook Trimmer Actuator Hex Screw 3/16-36 x E-Clip Trimmer Shaft Lockwasher M Screw M5 x Washer M See Page 3-43 Cylinder Cylinder Clevis Connecting Link Washer M3, Shoulder Screw Screw M3 x 40 2 Phone: ; Fax:

8 SHIFTER MECHANISM Phone: ; Fax:

9 SHIFTER MECHANISM DET PART NUMBER DESCRIPTION QTY Screw M4 x Right Shifter Block Right Shifter Arm Right Shifter Arm Spring Screw M4 x Screw M4 x Left Shifter Arm Spring Left Shifter Arm Screw M4 x Spring Left Shifter Block Washer Block Adjustable Link Nut Main Cam Shifter Plate Set Screw M4 x Spring Load Pin Buttonhole Adjusting Link 1 Phone: ; Fax:

10 FEED MECHANISM 3-10 Phone: ; Fax:

11 FEED MECHANISM DET PART NUMBER DESCRIPTION QTY Screw M3 x Feed Brake Pressure Plate Slip Clutch Drive Washer Slip Clutch Feed Gear Friction Washer Slip Clutch Feed Shaft Clamp Plate Gear Rack Retainer Spring Feed Gear Assembly Feed Reversing Shaft Spring Collar Set Screw M5 x 0, Set Collar Screw M5 x Grooved Pin 3 x Feed Brake Pad (1) Spring Pin 3 x Feed Brake (1) Screw M5 x Feed Shaft Bracket Spring Lock Nut M Lockwasher Flat Washer Washer Dia. 5.2/ M4 x 5 Set Screw Gear Cover E-Ring Feed Brake Mounting Block Screw M4 x Set Screw M5 x Shoulder Washer Feed Connecting Link Feed Shaft Bearing Housing Washer Screw M3 x Collar Dia L.H. Feed Cam Follower Spring R.H. Feed Cam Follower M4 Lockwasher Feed Shaft Screw M4 x Feed Crank Spring Retain Block Steel Bevel Gear Bearing Shoulder Screw Bearing 2 Phone: ; Fax:

12 FEED MECHANISM 3-12 Phone: ; Fax:

13 FEED MECHANISM DET PART NUMBER DESCRIPTION QTY Bearing Spacer Nut M Washer Shoulder Nut M Pivot Shaft Flat Washer M Nut M Screw M4 x Feed Brake Assembly Washer Dia. 5.2/ Bearing (1). Phone: ; Fax:

14 LOOPER MECHANISM 3-14 Phone: ; Fax:

15 LOOPER MECHANISM DET PART NUMBER DESCRIPTION QTY Set Screw M4 x Looper Spacer Looper Shaft Block Screw M5 x Looper Shaft Screw Trimmer Knife First Looper First Looper Holder Second Looper Screw Second Looper Holder Bearing Screw Cam Follower Bearing Bearing Spacer Bite Shoulder Screw Screw M3 x Collar Looper Link Assembly Shoulder Washer Spring Looper Cam Follower Plate Hex Nut M Flat Washer Screw M4 x Lockwasher M Spring Retainer Block R.H. Looper Cam Follower Plate Looper Eccentric Nut Flat Washer Pivot Shaft Flat Washer M Hex Nut M8 1 Phone: ; Fax:

16 BASE Phone: ; Fax:

17 BASE DET PART NUMBER DESCRIPTION QTY Base Sound Deadener Screw M5 x Screw M5 x Screw M5 x Base Hinge Base Gasket 1 07 CE"" Label Screw M5 x Cord Clamp Nut M Screw M4 x Serrated Lockwasher M Label (Ground) Cord Clamp Base 1 16 Label 1 17 Drive Screw Cord Clamp 1 Phone: ; Fax:

18 BITE MECHANISM 3-18 Phone: ; Fax:

19 BITE MECHANISM DET PART NUMBER DESCRIPTION QTY Screw M6 x Bite Lever Bite Shaft Bite Shaft Retainer FH Screw M3 x Screw M3 x Collar*Dia Screw M4 x Shoulder Nut M Eccentric Nut M Shoulder Washer Bite Adjusting Link (1) Bearing (2) Bite Shoulder Screw Bite Follower Bearing Spacer Bearing Bite Follower Bearing Screw Spring Right Cam Follower Set Screw M4 x Bite Follower Spacer Bite Pivot Shaft Rubber Ring Hex Nut M Left Cam Follower Bite Follower Spring Retainer Screw M4x Bite Adjusting Link Assembly 1 Phone: ; Fax:

20 THREAD DRAW-OFF MECHANISM Phone: ; Fax:

21 THREAD DRAW-OFF MECHANISM DET PART NUMBER DESCRIPTION QTY Nut M Cylinder Clevis Screw M5 x E-Clip Knife Drive Lever Pivot Screw M4 x Clamp Collar Washer Screw M4 x Knife Lever Assembly 1 12 See Page 3-43 Thread Draw-Off Cylinder Thread Draw-Off Bracket Drive Plate Retainer Porcelain Guide Thread Guide Bracket Retaining Ring Flat Washer M Lockwasher M Drive Plate Knife Guide Link Screw M4 x Pivot Eccentric Thread Take-Up Thread Draw-Off Set Screw M4 x Washer M Shoulder Screw Screw M3 x 6 1 Phone: ; Fax:

22 MAIN CAM Phone: ; Fax:

23 MAIN CAM DET PART NUMBER DESCRIPTION QTY Drive Disk/Worm Gear Hub Shoulder Nut Drive Disk Switch Spring Spring Stop Disk Feed Reversing Cam Washer Barring Cam LT Screw M5 x Screw M5 x Thrust Washer Screw M5 x Main Cam Brace Main Cam Shoulder Screw Screw M4 x Barring Lever Eccentric Barring Lever Roller Barring Lever Roller Nut M Washer M Barring Lever Barring Lever Stud Slidestone Retaining Screw Clamp Plate Slidestone Hub Shoulder Screw Feed Reversing Lever Extension Spring Spacer 1 Phone: ; Fax:

24 HEAD ASSEMBLY Phone: ; Fax:

25 HEAD ASSEMBLY DET PART NUMBER DESCRIPTION QTY Head Sewing Head Latch Latch Tension Spring Screw M4 x Grooved Pin 3 x Pin 2 x Release Washer Large Tension Assembly Screw M5 x Pin 6 x See Page 3-35 Servomotor Screw M5 x Knife Shaft Bushing Washer M Screw M5 x Upper Thread Guide Screw M3 x Sensor BQ5 Assembly Bracket, Optical Sensor Washer Lock Washer Screw Set Screw M5 x Set Screw M5x Belt Motor Pulley Ty-wrap 1 28 See Page 3-35 Encoder Cable Oilite Bushing Head Hinge Assembly Screw M5 x Nut M Screw M3 x Screw M8x Screw M8 x Pin 6 x Nut M Plastic Cable Fitting Cylinder Pivot Stud Assembly Motor Bracket Washer M Screw M6 x Washer 1 Phone: ; Fax:

26 BEDPLATE BQ Phone: ; Fax:

27 BEDPLATE DET PART NUMBER DESCRIPTION QTY Screw M3x Cover Plate AMF Reece Label - small Screw M4x Trimmer Cover Plate Bedplate ISBH Pin 5 x Set Screw M5 x Set Screw M5 x Screw M3 x Main Shaft Drive Pulley Hand Wheel Screw M6 x Key 5x5x Main Shaft Bearing Carrier Lower Shaft Bearing Screw M6 x Screw M5 x Clamp Collar Set Screw M5 x Bite Cam Blow-Off Assembly Washer M Screw M4 x Screw M3 x See Page 3-35 End of Cycle Sensor with Cable Sensor Mounting Plate Set Screw M3 x End of Cycle Sensor Bracket Washer M Looper Cam Retaining Ring Shaft Bearing Screw Shaft Worm Gear Feed Cam Washer 1 Phone: ; Fax:

28 COVERS Phone: ; Fax:

29 COVERS DET PART NUMBER DESCRIPTION QTY Screw M5 x Net Fan Rack Washer M See Page 3-35 Fan Assembly Pulley Cover Screw M4 x Screw M3 x Screw M3 x Head Rear Cover Cover Sound Deadener 1 12 Label Needle Bar Cover Cover Latch Screw M4 x Eye Shield Screw M4 x 8 2 Phone: ; Fax:

30 LUBRICATION 3-30 Phone: ; Fax:

31 LUBRICATION DET PART NUMBER DESCRIPTION QTY Tubing Lubricating Wick Straight Fitting Screw M4 x Holder Oil Gauge Reservoir Wheel Wick Holder Spring Clamp Screw M3 x Felt Worm Gear Felt Retainer Ty-wrap 1 Phone: ; Fax:

32 TABLE Phone: ; Fax:

33 TABLE DET PART NUMBER DESCRIPTION QTY Frame Assembly Nut M8 (4) Washer (4) Rubber Washer (4) Rubber Spring (4) Nut M8 (4) Latch For Kit (1) Screw 3,5 x 20 (17) Table (1) Label "No. xxxx" (1) Nail (2) Ty-wrap (1) Clip (1) Screw 3 x 16 (2) Screw M8 x 16 (2) Spring Washer (4)+(2)+((4)) Washer (4)+(2)+((4)) Reinforcement Crossbar (1) Washer M5 (19) Screw 4,8 x 25 (19) Frame Assembly (1) Label ((1)) Screw M4 x 10 ((1)) Washer 4,3 ((1)) Lock Washer M4 ((1)) Screw M8 x 25 ((4)) Screw M10 x 20 ((12)) Washer M10 ((12)) Washer 10,5 ((8+2+2)) Lock Washer M6 ((1)) Washer 6,4 ((1)) Spring Washer ((1)) Screw M6 x 20 ((1)) Rubber Washer ((3)) Drive Screw ((2)) Label ((1)) Crossbar Rear (1) Crossbar Down (1) Lock Washer M8 ((2)+(2)) Screw ((4+9)) Washer - U ((4)) Nut M8 (4) Yielding Support (1) Drawer Kit (1) Nut M6 (3) Screw M6 x 40 (1) Crossbar Up Assembly ((1)) Thread Stand Machine Rest Table Pin (1) Plug (1) Needle, Size 70 1 Phone: ; Fax:

34 ELECTRICAL I B A BQ2 BQ B 38 A Phone: ; Fax:

35 ELECTRICAL I DET PART NUMBER DESCRIPTION QTY Panel Kit Screw (2) Screw (2) Nut M Cable (1) Screw (2) Serrated Washer (2) Display Box (1) Plug (2) Panel Holder (2) Display (1) 12 See Page 3-2 Screw 13 See Page 3-2 Plastic Cable Fitting Plug Emergency Stop Button Label Screw Emergency Stop Cover Emergency Stop Cable Sensor BQ Plug Plug Cable Screw Kit Bulb 12V/12W (1) Halogen Lamp Kit 12 V Assembly 1 27 Screw (4) Fan Fan Cable End of Cycle Sensor with Cable Servomotor Assembly Encoder Cable 1 34 Cable Motor Power Cable Screw Bushing Cable Bushing Washer Washer Plug PG Connectors Plate ISBH Block Switch (Black) Switch ON OFF Label (Clamp Up/Down) Label (Main Switch) Screw 1 Phone: ; Fax:

36 ELECTRICAL I B A BQ2 BQ B 38 A Phone: ; Fax:

37 ELECTRICAL I DET PART NUMBER DESCRIPTION QTY Fan Cover With Filter Electrical Box Screw M4x10 (6) Fan Electrical Diagram Label Label Label "CAUTION" 1 57 See Page 3-42 Pressure Gauge 58 See Page 3-38 Cable Screw Plug 3 Phone: ; Fax:

38 ELECTRICAL II Phone: ; Fax:

39 ELECTRICAL II DET PART NUMBER DESCRIPTION QTY Pedal Assembly Pedal (1) Bushing (1) Cable (1) Screw M8x20 (2) Washer M8 (4) Holder Pedal (1) Screw M4x12 (4) Spring Washer M8 (2) Nut M8 (2) Cord Clamp Screw M5x Screw M4x Washer M Cord Clamp Cable Valve 1 Phone: ; Fax:

40 ELECTRICAL III Phone: ; Fax:

41 ELECTRICAL III DET PART NUMBER DESCRIPTION QTY. 01 Terminal X Terminal X Terminal X Servo (U1) PLC Port RS GND Bridge Filter (Z2) Fuse T2A Fuse T10A Contactor (KM1) Power (GS1) 1 Phone: ; Fax:

TABLE OF CONTENTS. S-4000 BH Omron. Needle Bar Clamping Thread Trimmer Shifter Mechanism Feed Mechanism...

TABLE OF CONTENTS. S-4000 BH Omron. Needle Bar Clamping Thread Trimmer Shifter Mechanism Feed Mechanism... TABLE OF CONTENTS S-4000 BH Omron Needle Bar... 2 Clamping... 4 Thread Trimmer... 6 Shifter Mechanism... 8 Feed Mechanism... 10 Looper Mechanism... 14 Base... 16 Bite Mechanism... 18 Knife Thread Draw-OFF