Service Bulletin American Honda Motor Co., Inc.
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1 GL 1800/ A #18 HOND.A. Service Bulletin SAFETY RECALL GL 1800/A Frame Weld (This supersedes GL 1800/A #18, dated February 2005) American Honda is conducting a Safety Recall on affected Gl1800/A Gold Wings to re inforce frame welds. Certain frame welds may not have sufficient strength. High loads created when riding on rough road surfaces or through potholes can cause the affected welds to crack. In the worst case, the welded area could break without warning, resu lting in lower cross member separation and rear suspension collapse. This could result in a crash. All affected units will have their frame welds repaired. AFFECTED UNITS 2003 GL 1800 (non-abs) 1HFSC470" 3A thru 1HFSC470,.3A GL 1800A (ABS) 1 HFSC474* 3A t hru 1 HFSC474*3A GL 1800 (non-abs) 1 HFSC470* 4A thru 1 HFSC470 *4A GL 1800A (ABS) 1 HFSC474* 4A thru 1 HFSC474*4A NOTE: Trikes and vehicles with sidecars attached are excluded from this Safety Recall. (* ) Denotes check digit Amer ica Honda Motor Co, Inc. All Righrs Reserved CUSTOMER NOTIFICATION American Honda is sending a letter to owners of al l affected GL 1800/A models, advising them to take their motorcycle to a Honda motorcycle dealer to have the Safety Recall procedure performed. Your assistance is needed to ensure your GL 1800/A customers are informed of this Safety Recall. A copy of the customer letter is reproduced on page 4 of this Service Bulletin. DEALER INVENTORY Some units affected by this Safety Recall may be in your inventory. According to federal law, these units cannot be sold until they are repaired. Refer to the REPAIR PRO CEDURE OVERVIEW section of this Service Bulletin. REPAIR VERIFICATION/INSPECTION Before you begin the repair procedure, check if the repair has been performed on the unit. See the IDENTIFICATION section of this Service Bulletin for more details. If there is a punch mark on the VIN plate as specified in this Service Bulletin, the unit has been repaired and no further action is required. 1 of 5 MTB {08091 CUSTOMER INFORMATION: The informa ti or1 rn this bulletin is intended tor use only by sktlled techn icrans wt1o have the proper tools, eouipment. and treming to correct ly and ::;afely mamtaifl your Honrla. The e procedures should not be attemp;ed by 'do-rt yoursel ers: and you sho ld not assume this bul letin applies to your Honda, or that your Hondn has the conclition described. To determrne whether this rnformatr n pplies, contac t an au t11orized Honda dealer
2 GL1800/A #18 If there is no punch mark on the VIN plate as specified in this Service Bulletin, proceed to the REPAIR PROCEDURE section of this Service Bulletin. IMPORTANT: Due to the complexity of this campaign it is imperative that you check in and your Dealer Responsibility Report before you begin repairs. If in or your Dealer Responsibility Report indicate the Safety Recall has been performed, but you confirm the unit is not punch-marked and the repair has actually been done (by inspecting the weld), please contact the Warranty Helpline at (800) , option 7. REPAIR PROCEDURE OVERVIEW IMPORTANT: For complete Dealer and Welder Repair procedures, refer to the following items: Recall Dealer Booklet (S051 0) Frame Weld Inspection Chart (S0516) You MUST provide your TIG welder with the following items: Recall Welding Manual (S0511) Recall Cracked Weld Repair Manual (S0515) Welding Template Box (S0512) All of the above items were shipped to you with Service Bulletin GL1800 #14. If you need additional copies of these materials, you may order them at no cost from Helm, Inc. using any of the following options: Order online - Log onto in and order the documents through , or log onto Helm's web site at Order by fax - Complete a Motorcycle Wholesale Service Publications Form (80560) and fax it to Helm at (313) Orders can be faxed 24 hours a day. Order by mail - completed a Motorcycle Wholesale Service Publications Form (80560) and mail it to: 2 of 5 Honda Motorcycle Order Desk Helm, Incorporated P.O. Box Detroit, Ml Order by phone- You can cal l Helm toll-free at (888) Telephone orders are acepted Monday through Friday between 8:00 AM and 6:00PM, Eastern Standard Time. For your reference, a brief repair procedure overview is provided below. DISASSEMBL V OVERVIEW You will be removing the following components from the vehicle as instructed in the Dealer Booklet Handlebar weights Rear view mirrors Swingarm pivot covers Rider foot pegs Seat Side covers/engine side covers Fairing pockets Fairing molding Meter panel Top shelter Battery Fuel tank Main wiring harness ground Front lower fairing Front exhaust pipe protector Muffler/exhaust pipe Antenna Whip(s) Coolant reserve tank Center stand NOTE: You will need to remove any accessories that may contact the ground during the Welding and Re-assembly procedures. IMPORTANT: Before you send the motorcycle to the welder, you MUST check for lower crossmember frame weld cracks. If your inspection reveals no cracks in or on either the Left or Right lower crossmember frame welds, proceed to the REPAIR PROCEDURE OVERVIEW section of this Service Bulletin Amencan Honda Motor Co., Inc. -All Rights Re served
3 GL1800/A#18 If your inspection identifies a crack or cracks in or on either the Left or Right lower crossmember frame welds, perform the following procedure: Place the grinding template (50512) on the crossmember. Using a suitable felt marker, draw a line on the weld with the crack, drawing the line along the entire edge of the the template (this li ne will be 89 mm long). IDENTIFICATION After you have completed the disassembly, welding, painting, and re-assembly procedures, make a punch mark on the lower right hand corner of the VIN plate, as shown below. If the crack falls within the length of this line (89 mm), prepare the motorcycle for welding per the Dealer Procedures and advise the welder to use the Cracked Weld Repair Manual (50515). After the bike has returned from the welder, prepare the frame and re-assemble the motorcycle per the Dealer Procedures. Then, proceed to the IDENTIFICATION section of this Service Bulletin. If the crack exceeds the length of this line (89 mm), call Techline at (800) , extension 9 for further instructions. IMPORTANT: You must cover the following with RED duct tape for welder identification purposes: Negative(-) and positive(+) battery cables Fuel return hose end Fuel feed hose end Main wiring harness ground Alternator Exhaust ports WELDING OVERVIEW A qualified TIG welder will weld the frame following the procedures in the GL 1800/A Frame Weld Safety Recall Welding Manual. RE-ASSEMBL V OVERVIEW You will be inspecting the new TIG welds, painting the frame, and re-assembling the vehicle as detailed in the Dealer Booklet and Frame Weld Inspection Chart. PARTS INFORMATION These parts kits are currently available for open ordering. Frame Parts Kit (Weld) P/N: MCA-325 H/C: This kit includes: Fiber washer (8) Exhaust gasket (6) Muffler packing (3) Shock linkage seal (2) Fuel feed hose 0-ri ng ( 1) NOTE: One kit is requ ired for each vehicle. WARRANTY INFORMATIION This Safety Recall will be in effect until all units have been repaired according to this Service Bulletin, regardless of the date of purchase. I
4 Gl1800/A #18 Normal warranty claim submission requirements apply. After completion of the repair, submit one warranty claim per unit with the following information only: NOTE: If Techline has provided you with different claim filing instructions, please file your claim per those instructions. You should not file two claims. GL 1800/A Frame Welding Template: P66C Flat Rate Time: 5.5 hours (includes disassembly, transport to and from welder, painting and re-assembly, removal and reinstallation accessories) I Template P66C also includes reimbursement for Frame Parts Kit, MCA-325 and $2.00 materials reimbursement for paint. Sublet for Welding - Be sure to select the following on your template claim: Sublet Involved - Yes Sublet Description- Welding Invoice Number - from invoice Amount - from invoice
5 GL1800/A #18 TEXT OF CUSTOMER LEITER February 2005 IMPORTANT SAFETY RECALL NOTICE Dear Gold Wing Owner: This notice is sent to you in accordance with th e requirements of the National Traffic and Motor Vehicle Safety Act. What is the reason for this notice 7 Honda Motor Co., Ltd. has decided that a defect relating to motor vehicle safety exists in certain model year GL 1800/A Gold Wing motorcycles. Certain frame welds may not have sufficient strength. High loads created when riding on rough road surfaces or through potholes can cause the affected welds to crack. In the worst case, the welded area could break without warning, resulting in lower cross member separation and rear suspension collapse. This could result in a crash. What should you do 7 Call any authorized Honda motorcycle dealer and make an appointment to have your frame repaired. The dealer will coordinate scheduling with you. If the welding is not sufficient, the deal er will reinforce the welds according to a factory-prepared welding manual, free of charge. Who to contact if you experience problems. If you are not satisfied with the service you receive from your Honda dealer, you may write to: Motorcycle Customer Support Mail Stop W Torrance Blvd. Torrance, CA If you believe that American Honda or the dealer has failed or is unable to remedy the defect in your motorcycle, without charge, within a reasonable period of time (60 days from the date you first contact the dealer for a repair appointment), you may submit a complaint to: Or ca ll the toll-free Safety Hotline at (888) Administrator National Highway Traffic Safety Administration 400 Seventh Street, SW Washington, DC What to do if you feel this notice is in error. Our records show that you are the current owner of a GL 1800/A involved in this recall. If this is not the case, or the name/address information is not correct. please fill out and return the enclosed, postage-paid Information Change Card. We will then update our records. If you previously paid for a frame repair, you may be eligible for reimbursement. Please call Motorcycle Customer Support at (866) for assistance. If you have questions. If you have any questions about this notice, or need assistance with locating a Honda dealer, please call Motorcycle Customer Support. You may also visit our Web site at and click on "Locate a Dealer" to locate a Honda dealer who can assist you. We apologize for any inconvenience th is campaign may cause you. Sincerely, Motorcycle Division 2008 Amencan Honda Motor Co, Inc All Rights Reserved 5 of5
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XJ range. Passenger Air Bag Door Trim Rough Edges Of Opening Recall R719
SERVICE XJ range DATE 04/04 TECHNICAL BULLETIN Passenger Air Bag Door Trim Rough Edges Of Opening Recall R719 XJ501-R719 MODEL VIN 2004 MY XJ range Refer to VIN list Issue: A concern has been identified
July Models. Subject
Dealer Service Instructions for: July 2001 Safety Recall No. 970 Models 1994-1996 (BR) Dodge Ram Pickup Trucks NOTE: This recall applies only to the above vehicles equipped with a 5.9L Cummins turbo diesel
Dealer Service Instructions for: Safety Recall N28 / NHTSA 13V-234 Transmission Oil Cooler Tube
Dealer Service Instructions for: Safety Recall N28 / NHTSA 13V-234 Transmission Oil Cooler Tube September 2013 Models 2012-2013 (JK) Jeep Wrangler NOTE: This recall applies only to the above vehicles equipped
MOTORCYCLE 1/9/04 M
MOTORCYCLE 1/9/04 M2004-002 2004 YAMAHA MOTOR CORPORATION, U.S.A. RECALL This modification has top priority. This bulletin must be performed immediately to ensure customer safety. 2002~2003 XV17PCP, PCPC,
#15067: F/CMVSS Noncompliance - Goodyear P255/65R18 109S Fortera HL Tires - (Mar 11, 2015)
Page 1 of 6 Document ID: 4110504 #15067: F/CMVSS Noncompliance - Goodyear P255/65R18 109S Fortera HL Tires - (Mar 11, 2015) Subject: 15067 Goodyear P255/65R18 109S Fortera HL Tires Models: Various Makes
Product Recall TRACY DANIELS - WARRANTY/RECALL DEPARTMENT. Subject: RECALL 13V-022/ Headlamp Circuit Breaker Previously VON 83
Product Recall To: From: ALL DEALERS TRACY DANIELS - WARRANTY/RECALL DEPARTMENT Subject: RECALL 13V-022/2013-020 Headlamp Circuit Breaker Previously VON 83 Date: March 14, 2013 Enclosed are copies of the
2014 (LC) Dodge Challenger (LD) Dodge Charger (LX) Chrysler 300 (WD) Dodge Durango (WK) Jeep Grand Cherokee
Dealer Service Instructions for: Safety Recall T75 / NHTSA 17V-741 Alternator December 2017 Models 2014 (LC) Dodge Challenger (LD) Dodge Charger (LX) Chrysler 300 (WD) Dodge Durango (WK) Jeep Grand Cherokee
15031A Safety Belt Lap Anchor Tensioner Cable
15031A Safety Belt Lap Anchor Tensioner Cable 2011-2012 Chevrolet Malibu The bulletin has been revised to update the Part Information instructions. Please discard all copies of bulletin 15031. It is a
VOLUNTARY RECALL CAMPAIGN ELECTRONIC CONTROL MODULE (ECM) CASE HOLDER FOAM
Reference: NTB03-112 December 10, 2003 VOLUNTARY RECALL CAMPAIGN ELECTRONIC CONTROL MODULE (ECM) CASE HOLDER FOAM Date: CAMPAIGN I.D. # / NHTSA #: P3163 / 03V-477 APPLIED VEHICLES: 2000-2003 Sentra (B15)
Product Recall TRACY SAUERBREY WARRANTY/RECALL DEPARTMENT. RECALL 11V-503/ TC Battery Cable Pass-Thru Corrosion
Product Recall To: From: Subject: ALL DEALERS TRACY SAUERBREY WARRANTY/RECALL DEPARTMENT RECALL 11V-503/ TC2011-369 Battery Cable Pass-Thru Corrosion Date: December 9, 2011 Enclosed are copies of the customer
Please find attached the Dealer Notification Preliminary Letter for Toyota Safety Recall 14V-312 on the following Toyota and Lexus vehicles:
TMS-NTC-14104 June 18, 2014 Toyota Motor Sales, U.S.A., Inc. 19001 South Western Avenue, S207 Torrance, CA 90509-2991 Recall Management Division National Highway Traffic Safety Administration 1200 New
The following information is provided to inform you and your staff of the remedy notification phase.
To: Subject: All Toyota Dealer Principals, Service Managers, Parts Managers Safety (Non-Compliance) Recall BSN Supplemental Phase for Vehicles with Specific Accessories 2011 and Certain early 2012 Model
VOLUNTARY RECALL CAMPAIGN PASSENGER AIR BAG OCCUPANT CLASSIFICATION SYSTEM (OCS)
Reference: ITB08-045d December 4, 2008 Date: VOLUNTARY RECALL CAMPAIGN 2007 2008 PASSENGER AIR BAG OCCUPANT CLASSIFICATION SYSTEM (OCS) This bulletin has been amended. Instruction for the AC adapter has
Page 1 of 10 SAFETY RECALL 98S37 Front Suspension Lower Control Arm Ball Joint Replacement - Certain 1990 through 1999 Ford Crown Victoria Police, Fleet, Taxi, Natural Gas Vehicles (NGV), and Lincoln Town
F/CMVSS Noncompliance Recall Electronic Brake Control Module Memory Failure
Reference Number: N162039440 Release Date: December 2017 Revision: 01 Revision Description: The Service Procedure and the Warranty Information sections have been revised. Effective immediately, technicians
#88-C-19: CAMPAIGN SEAT BELT BUCKLES - (Nov 1, 1988)
#88-C-19: CAMPAIGN SEAT BELT BUCKLES - (Nov 1, 1988) MODELS AFFECTED 1988 PONTIAC LEMANS TO: ALL PONTIAC DEALERS The National Traffic and Motor Vehicle Safety Act, as amended, provides that each vehicle
WARRANTY EXTENSION: ENGINE BLOCK CAMPAIGN SERVICE BULLETIN
Page 1 of 14 Search performed for "coolant in oil" Prev Next Press Ctrl+F to find exact text WARRANTY EXTENSION: ENGINE BLOCK CAMPAIGN SERVICE BULLETIN Reference Number(s): 10-048, Date of Issue: December
Service Bulletin. (Supersedes , dated December 23, 2010, to revise the information marked by the black bars)
Service Bulletin 10-048 Applies To: See VEHICLES AFFECTED June 17, 2011 Warranty Extension: Engine Block (Supersedes 10-048, dated December 23, 2010, to revise the information marked by the black bars)
VOLUNTARY SAFETY RECALL CAMPAIGN QUEST FUEL PUMP CONTROL MODULE
Reference: NTB12-022a April 12, 2012 Date: VOLUNTARY SAFETY RECALL CAMPAIGN 2011-2012 QUEST FUEL PUMP CONTROL MODULE This bulletin has been amended. The NHTSA # and OWNER S LETTER have been added. Please
(LX) Chrysler 300, Chrysler 300 SRT8, Dodge Charger and Dodge Charger SRT8
Dealer Service Instructions for: Safety Recall J27 Front Wheel Hub Nuts November 2009 Models 2009-2010 (LX) Chrysler 300, Chrysler 300 SRT8, Dodge Charger and Dodge Charger SRT8 (LC) Dodge Challenger and
All Toyota Dealer Principals, Service Managers, Parts Managers. Certain 2010 Model Year Tacoma 4WD Vehicles Front Propeller Shaft
To: Subject: All Toyota Dealer Principals, Service Managers, Parts Managers Safety Recall A0D Certain 2010 Model Year Tacoma 4WD Vehicles Front Propeller Shaft On February 11, 2010, Toyota filed a Defect
SERVICE PROGRAM BULLETIN
ATTENTION: GENERAL MANAGER PARTS MANAGER CLAIMS PERSONNEL SERVICE MANAGER IMPORTANT - All Service Personnel Should Read and Initial SERVICE PROGRAM BULLETIN APPLICABILITY: SUBJECT: 2000MY Subaru Legacy
IMPORTANT SAFETY RECALL
IMPORTANT SAFETY RECALL National Highway Traffic Safety Administration Recall Number: 16V217 Transport Canada Recall Number: 2016-211 Forest River Campaign Recall Number: 35-04112016-0168 Date: June 17,
(KL) Jeep Cherokee
Dealer Service Instructions for: Safety Recall S63 / NHTSA 16V-590 Seat Fastener Torque October 2016 Models 2014-2016 (KL) Jeep Cherokee NOTE: This recall applies only to the above vehicles built from
PRODUCT SAFETY RECALL
Recall Bulletin Bulletin No.: Date: 12106B January 2013 PRODUCT SAFETY RECALL SUBJECT: MODELS: Shift Lever Indicator May Not Display Correct Gear 2008-2010 Chevrolet Malibu 2008-2010 Pontiac G6 2007-2010
INTERIM RECALL NOTICE
IMPORTANT SAFETY RECALL DEPARTMENT OF COMPLIANCE VEHICLE SAFETY AND RECALL MANAGEMENT BUILDING 11 423 N MAIN ST MIDDLEBURY, INDIANA 46540-9218 INTERIM RECALL NOTICE NHTSA RECALL: 17V446 FORD RECALL NUMBER: