FLENDER ARPEX Plate packs with close-fitting bolt connection. ARW-4 Sizes to Assembly instructions An 4239 en 12/2015.

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1 FLENDER ARPEX Plate packs with close-fitting bolt connection ARW-4 Sizes to Assembly instructions FLENDER couplings

2 FLENDER ARPEX Plate packs with close-fitting bolt connection ARW-4 Sizes to Assembly instructions Translation of the original assembly instructions Safety instructions Condition on delivery Fitting Alignment Start-up and operation Faults, causes and remedy Maintenance and repair / 11

3 Notes and symbols in these assembly instructions Note: The term "assembly instructions" will in the following also be shortened to "instructions" or "manual". The term "2014/34/EU" used in these instructions applies to the version designed in conformity to directive 94/9/EC, if the product is put on the market by , and to the version designed in conformity to directive 2014/34/EU, if the product is put on the market on or after Legal notes Warning-note concept This manual comprises notes which must be observed for your personal safety and for preventing material damage. Notes for your personal safety are marked with a warning triangle or an "Ex" symbol (when applying Directive 2014/34/EU), those only for preventing material damage with a "STOP" sign. WARNING! Imminent explosion! The notes indicated by this symbol are given to prevent explosion damage. Disregarding these notes may result in serious injury or death. WARNING! Imminent personal injury! The notes indicated by this symbol are given to prevent personal injury. Disregarding these notes may result in serious injury or death. WARNING! Imminent damage to the product! The notes indicated by this symbol are given to prevent damage to the product. Disregarding these notes may result in material damage. NOTE! The notes indicated by this symbol must be treated as general operating information. Disregarding these notes may result in undesirable results or conditions. WARNING! Hot surfaces! The notes indicated by this symbol are made to prevent risk of burns due to hot surfaces and must always be observed. Disregarding these notes may result in light or serious injury. Where there is more than one hazard, the warning note for whichever hazard is the most serious is always used. If in a warning note a warning triangle is used to warn of possible personal injury, a warning of material damage may be added to the same warning note. Qualified personnel The product or system to which these instructions relate may be handled only by persons qualified for the work concerned and in accordance with the instructions relating to the work concerned, particularly the safety and warning notes contained in those instructions. Qualified personnel must be specially trained and have the experience necessary to recognise risks associated with these products or systems and to avoid possible hazards. 3 / 11

4 Intended use of Siemens products Observe also the following: Trademarks Siemens products must be used only for the applications provided for in the catalogue and the relevant technical documentation. If products and components of other makes are used, they must be recommended or approved by Siemens. The faultfree, safe operation of the products calls for proper transport, proper storage, erection, assembly, installation, start up, operation and maintenance. The permissible ambient conditions must be adhered to. Notes in the relevant documentations must be observed. All designations indicated with the registered industrial property mark are registered trademarks of Siemens AG. Other designations used in these instructions may be trademarks the use of which by third parties for their own purposes may infringe holders rights. Exclusion of liability We have checked the content of the instructions for compliance with the hard and software described. Nevertheless, variances may occur, and so we can offer no warranty for complete agreement. The information given in these instructions is regularly checked, and any necessary corrections are included in subsequent editions. Note on the EC Machinery Directive 2006/42/EC Siemens couplings in the "FLENDER couplings" product range must be treated as "components" in the sense of the EC Machinery Directive 2006/42/EC. Therefore, Siemens needs not issue a declaration of incorporation. Information on safe fitting, safe startup and safe operation can be found in this instructions manual; in addition the "warning note concept" therein must be observed. 4 / 11

5 Contents 1. Safety instructions General notes Obligations of the user Protective equipment Condition on delivery Protective coating Marking the coupling parts in accordance with Directive 2014/34/EU Fitting General information on fitting Fitting the plate packs by the torque method Alignment Checking the alignment Start up and operation Faults, causes and remedy Maintenance and repair / 11

6 1. Safety instructions 1.1 General notes These assembly instructions apply only to the series and sizes indicated on the cover sheet and always in conjunction with the superordinate operating instructions BA 8704 for the ARW 4 series. 1.2 Obligations of the user All instructions and information in these assembly instructions and in the superordinate operating instructions BA 8704 (ARW 4 series) must be observed and adhered to. Failure to observe these instructions may result in breakage of the coupling. Danger to life from flying fragments. A damaged coupling becomes an explosion hazard. Operating the coupling with damaged coupling parts is not permitted in potentially explosive environments in accordance with Directive 2014/34/EU. The operator must ensure that everyone carrying out work on the coupling has read and understood these instructions and is adhering to them in every point in order to: avoid injury or damage, ensure the safety and reliability of the coupling, avoid disruptions and environmental damage through incorrect use. During transport, assembly, installation, demounting, operation and maintenance of the unit, the relevant safety and environmental regulations must be complied with at all times. The coupling may only be maintained and/or repaired by persons qualified for the work concerned (see "Qualified personnel" on page 3 of this manual). The outside of the coupling must not be cleaned with high pressure cleaning equipment. All work must be carried out with great care and with due regard to safety. 1.3 Protective equipment All work on the coupling must be carried out only when it is at a standstill. The drive unit must be secured against being switched on accidentally (e.g. by locking the key switch or removing the fuses from the power supply). A notice should be attached to the ON switch stating clearly that work is in progress. The drive unit must be shut down as soon as inexplicable changes to the coupling are detected during operation. Rotating and/or movable drive components must be fitted with suitable safeguards to prevent contact. The operation of the coupling must not be impaired by the safeguard. Removed safety equipment must be re fitted prior to starting up. 6 / 11

7 2. Condition on delivery 2.1 Protective coating The ARPEX coupling parts delivered with these instructions are coated with a corrosion preventive agent (Tectyl). 2.2 Marking the coupling parts in accordance with Directive 2014/34/EU Couplings of the ARW 4 series which are intended for use in potentially explosive environments in accordance with Directive 2014/34/EU must be marked accordingly. The precise marking and information on the application conditions of these couplings are given in the operating instructions BA They also contain the manufacturer s EC declaration of conformity. 3. Fitting 3.1 General information on fitting For information on cleaning the coupling parts and shaft ends as well as fitting the hub parts and the adaptor, see operating instructions BA Fitting the plate packs by the torque method Fig. 1: Inserting the 4 sided plate pack with web 1 Hub 2 Spacer 3 Web 4 Buffer 5 Stay 6 Spring pin 7 ARPEX flange (hub) 8 Close-fitting collar bolt 9 Plate pack 10 ARPEX flange (spacer) 11 Collar nut Note: Plates, bushes, rings and web are delivered as a ready assembled, compact unit. 7 / 11

8 Fig. 2: Detailed view of the close fitting screw connection 1 Collar nut 2 Bush 3 Ring 4 Close-fitting bolt 5 Ring plates 6 Web 7 ARPEX flange (hub) Before fitting, the fitting holes and the contact surfaces for the close fitting bolts, nuts, webs and rings (see figure 1 and figure 2) must be cleaned of any dirt and rust protection (Tectyl, paint). Observe manufacturer s instructions for handling solvent. Bolt the plate pack to the coupling parts so that the web of the plate pack lies against the ARPEX flange and the buffer points in the direction of the sleeve and thus in the assembled condition lies between the web and the stay (see figure 1). The spring pins (see figure 1) prevent the plate pack from being fitted incorrectly and must not under any circumstances be removed. Only if correctly fitted, can the web lie against the ARPEX flange of the hub direct (see figure 2). The close fitting bolts must be fitted so that their collars, as shown in figure 2, likewise lie against the ARPEX flange. The screw fastening elements must be fitted in the condition as delivered. They must not be further lubricated or greased. Pretension must be applied with the nut, the bolt head being locked to prevent the bolt turning. The torque locking device (or steady) must be braced on the flange to which the plate pack is bolted. Tighten the nuts one after the other to the prescribed tightening torque T A (see table 1). 8 / 11

9 Table 1: Fitting values for plate pack bolting (torque method) ARPEX Size Close-fitting bolt Wrench width Tightening torque Flange distance Initial fitting SW T A S 1 S 1 min. S 1 max. mm Nm mm mm mm M 6 x M 8 x M 10 x M 12 x M 14 x M 16 x M 18 x The specified tightening torques (table 1) must always be adhered to. Any other tightening torques may result in accelerated wear and damage to the coupling. Failure to observe these instructions may result in breakage of the coupling. Danger to life from flying fragments. A damaged coupling becomes an explosion hazard. Operating the coupling with damaged coupling parts is not permitted in potentially explosive environments in accordance with Directive 2014/34/EU. 4. Alignment ARPEX couplings compensate for alignment faults in the shafts to be connected. Couplings with two plate packs support axial, radial and angular misalignment. Couplings with one plate pack support only angular and axial misalignment. When aligning machine parts with a sliding caliper gauge, measure the distance "S 1 " (see figure 3 and table 1) between the coupling flanges at a number of measuring points. If the measured flange distances are within the range of values shown between S 1 min. and S 1 max. (table 1), the machine parts are sufficiently precisely aligned. S 1 max. S 1 min. S 1 min. S 1 max. Fig. 3: Aligning the machine parts S 1 = distance between the coupling flanges (see table 1) S 1 min. = see table 1 S 1 max. = see table 1 M = Measuring point 9 / 11

10 4.1 Checking the alignment The fitting misalignment must not exceed nor fall below the values for S 1 min. and S 1 max. (table 1). It is however recommended to align the coupling as precisely as possible so as to have an additional margin for misalignment in operation. Impermissible fitting misalignments may cause accelerated wear and damage to the coupling. Failure to observe these instructions may result in breakage of the coupling. Danger to life from flying fragments. A damaged coupling becomes an explosion hazard. Operating the coupling with damaged coupling parts is not permitted in potentially explosive environments in accordance with Directive 2014/34/EU. The maximum permissible values for the flange distance with a maximum angular misalignment of 3 are specified in table 2. These values must be checked and must not be exceeded. If necessary, realign the coupling. Table 2: Maximum permissible flange distance with 3 angular misalignment ARPEX Size Distance between coupling flanges with 3 angular misalignment S 1 S 1 min. S 1 max. mm mm mm Start up and operation Instructions and information relating to start up and operation can be found in operating instructions BA 8704 (ARW 4 series). 6. Faults, causes and remedy For detailed information and instructions in case of faults and their causes and remedy, see operating instructions BA 8704 (ARW 4 series). 7. Maintenance and repair Instructions for and information on maintenance and repair can be found in operating instructions BA 8704 (ARW 4 series}. 10 / 11

11 Further Information: "FLENDER gear units" on the Internet "FLENDER couplings" on the Internet Service & Support: Lubricants: Siemens AG Industry Sector Mechanical Drives Alfred-Flender-Straße Bocholt GERMANY Subject to modifications Siemens AG technologies

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