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1 SECTION A : 75 MARKS BAHAGIAN A : 75 MARKAH INSTRUCTION: This section consists of THREE (3) structured questions. Answer ALL questions. ARAHAN: Bahagian ini mengandungi TIGA (3) soalan berstruktur. Jawab semua soalan. QUESTION 1 (a) Diagram below shows a close loop control system. Identify and explain the basic functions of A, B, and C elements of the system. Rajah di bawah menunjukan sistem kawalan gelung tertutup. Kenalpasti dan terangkan fungsi asas bagi elemen A, B, dan C bagi sistem ini. Diagram A1(a) / Rajah A1(a) [6 marks] [6 markah] (b) A sensor gives a maximum analogue output of 5 V. Determine the bits length that required for an analogue-to-digital converter if there is to be a resolution of 10 mv. C3 Suatu penderia mempunyai analog keluaran maksimum 5V. Tentukan panjang bit yang diperlukan untuk penukar analog kepada digital jika resolusi bernilai 10mV. [4 marks] [4 markah] 2 SULIT

2 (c) A pressure sensor has an accuracy of ±1.1% of FSD, and a transfer function of 27 mv/kpa. If the output of the sensor is 2.31V, then determine the range of pressures based on the reading. The span of sensor is 10mV to 5V. C3 Suatu penderia tekanan berketepatan ±1.1% FSD dan mempunyai rangkap pindah 27mV/kPa. Jika keluaran penderia adalah 2.31V, maka hitungkan julat tekanan berdasarkan bacaan keluaran itu. Jangkaan bagi penderia tersebut adalah dari 10mV hingga 5V. [4 marks] [4 markah] C1 (d) Explain the terms (i) sensitivity, (ii) accuracy, (iii) hysteresis, (iv) sensor and (v) instrument when applied to a measurement system. Terangkan maksud (i) sensitivity, (ii) ketepatan, (iii) histerisis, (iv) penderia dan (v) instrument yang digunakan dalam sistem pengukuran. [5 marks] [5 markah] C3 (e) A spring balance has its deflection measured for a number of each loads and gave the following results. Determine its sensitivity. Satu spring pengimbang mempunyai pengukuran pesongan bagi setiap beban dan ditunjukkan dalam rajah di bawah. Kenalpasti sensitivinya. Table A1(e) / Jadual A1(e) Load in kg Deflection in mm [4 marks] [4 markah] 3 SULIT

3 C1 (f) Explain the terms (a) controller and (b) automation that applied to a measurement system. Terangkan maksud (a) pengawal dan (b) automasi yang digunakan dalam sistem pengukuran. [2 marks] [2 markah] QUESTION 2 (a) Suggest sensors which could be used in the following situations: CLO2 C1 (i) To monitor the rate at which water flows along a pipe and give an electrical signal related to the flow rate. (ii) To monitor the pressure in a pressurized air pipe, giving a visual display of the pressure. (iii) To monitor the level of a water and give a pneumatic signal output. (iv) To monitor a rapidly changing temperature. Cadangkan pengesan yang boleh digunakan dalam situasi berikut: (i) Bagi memantau kadar aliran air sepanjang paip dan berikan satu paparan visual tekanan. (ii) Bagi memantau tekanan dalam paip bertekanan udara yang diberi tekanan paparan visual. (iii) Bagi memantau paras air dan berikan satu isyarat keluaran pneumatic (iv) Bagi memantau perubahan suhu yang cepat [4 marks] [4 markah] 4 SULIT

4 CLO2 (b) If the pressure at point 2 is 130kPa, determine the height of the column of water h in figure below. The diameters at points 2 and 3 are 30 cm and 15 cm, respectively. Jika tekanan pada titik 2 ialah 130 kpa, kenalpasti tinggi h bekas air di dalam gambarajah di bawah. Diameter pada titik 2 dan 3 adalah masing-masing 30 cm dan 15 cm. Diagram A2(b) / Rajah A2(b) [8 marks] [8 markah] CLO2 (c) Determine the origin length of a copper rod at 10 F, if the rod become 93m long at 420K. (Coefficient of thermal expansion copper: 16.9 x ) Nyatakan panjang asal sebatang rod kuprum pada suhu 10 F, jika rod menjadi 93m panjang pada suhu 420K.( Pemalar haba perkembangan kuprum: 16.9 x10-16 ) [3 marks] [3 markah] 5 SULIT

5 (d) The sphere tank has volume of 20m 3. The maximum capacity of the tank is 75% of tank volume. Determine the pressure span on diagram below. Sebuah tangki berbentuk silinder mempunyai isipadu 20m 3. Kapasiti maksimum tangki tersebut ialah 75% dari isipadu tangki. Kenalpasti span tekanan pada gambarajah di bawah. CLO2 C3 water γ= 9.8kN/m 3 tank 4 m Pressure Transmitter 3 m Diagram A2(d) / Rajah A2(d) [10 marks] [10 markah] 6 SULIT

6 QUESTION 3 (a) Diagram A3(a) / Rajah A3(a) Identify the type of controller above and explain the operation system. Kenal pasti jenis pengawal di atas dan terangkan sistem operasinya. [6 marks] [6 markah] C1 (b) State the relationship between the (i) proportional mode, (ii) integral mode and (iii) derivate mode with error correction of controller. Nyatakan hubungan antara (i) mod berkadar, (ii) mod pembezaan dan (iii) mod kamiran dengan pembetulan ralat pengawal. [3 marks] [3 markah] 7 SULIT

8 (e) Consider what will be the controller output value for a three mode controller having Kp as 4, Ki as 0.6/s, K D as 0.5 s, a set point output of 50% and subject to the error change in the figure below (a) immediately the change starts to occur and (b) 2 s after it starts. Pertimbangkan apakah nilai keluaran pengawal bagi tiga mod pengawal yang mempunyai Kp sebanyak 4, Ki sebanyak 0.6/s, Kd sebanyak 0.5 saat. Nilai tetapan keluaran ialah 50% dan perubahan ralat ditunjukkan pada rajah di bawah (a) perubahan permulaan berlaku dengan segera. (b) 2 saat selepas permulaan. Diagram A3(e) / Rajah A3(e) [6 marks] [6 markah] 9 SULIT

9 SECTION B : 25 MARKS BAHAGIAN B : 25 MARKAH INSTRUCTION: This section consists of TWO (2) structured questions. Answer ONE (1) question only. ARAHAN: Bahagian ini mengandungi DUA (2) soalan berstruktur. Jawab SATU (1) soalan sahaja. QUESTION 4 (a) Identify the types of logic gates that needed in the following control situations: (i) Part of a chemical plant where an alarm is to be activated if the temperature falls below a certain level, (ii) An automatic door is to open if a person approaches from either side. Kenalpasti jenis gate logik yang diperlukan dalam situasi kawalan berikut: (i) Bahagian loji kimia yang mana sebuah penggera akan diaktifkan jika suhu turun pada sesuatu paras. (ii) Satu pintu automatic akan terbuka jika seseorang menghampiri dari kedua-dua belah [6 marks] [6 markah] (b) This problem is essentially concerned with the domestic washing machine program. Devise a ladder program to switch on a pump (P1) the green indicator (G1) for 100s and after pressed the start push button (Start) with the type of normally open contact. Pump (P1) and the green indicator will be switched off and a heater (Heater) and the red indicator (R1) will switched on for 50s. Then the heater and the red indicator will switched off and another pump (P2) is used to empty the water with the yellow indicator (Y1) will switched on for 100s before it switch off the cycle of washing machine automatically. Masalah ini adalah pada dasarnya berkenaan dengan program sebuah mesin basuh domestik. Rangka sebuah program tangga untuk menghidupkan pam (P1) dan penunjuk hijau (G1) untuk 100s selepas menekan butang mula (Start) dengan jenis sesentuh terbuka. Pam (P1) dan penunjuk hijau kemudiannya dimatikan dan sebuah 10 SULIT

10 pemanas (Heater) dengan penunjuk merah (R1) akan dihidupkan selama 50s. Kemudian pemanas dan penunjuk merah tersebut akan dimatikan dan pam lain (P2) dengan penunjuk kuning (Y1) akan digunakan untuk mengosongkan air dimana ia dihidupkan untuk 100s sebelum ia mematikan kitaran mesin basuh tersebut secara automatik. [13 marks] [13 markah] (c) Identify and categorized the main component of safety interlock system (SIS) inside the boiler system below. Kenalpasti dan kategorikan komponen utama bagi SIS di dalam gambarajah sistem dandang di bawah. C1 Diagram B4(c) / Rajah B4(c) [6 marks] [6 markah] 11 SULIT

11 QUESTION 5 C3 (a) Explain how the self-balancing pneumatic mechanism operates with the aid of suitable diagram. Dengan menggunakan bantuan gambarajah yang sesuai, huraikan bagaimana operasi mekanisma imbangan-sendiri pneumatik. [8 marks] [8 markah] (b) If someone pushes the lever toward the nozzle with their thumb, with a force of 1.2 pounds, assuming a bellows area of 0.75 square inches, determine the pressure on gauge register. Jika seseorang menolak tuil menghala ke muncung menggunakan ibu jari dengan daya sebanyak 1.2 paun, andaikan luas permukaan belos ialah 0.75 inci persegi, cari bacaan tekanan pada tolok. Diagram B5(b) / Rajah B5(b) [3 marks] [3 markah] 12 SULIT

12 C1 (c) State the functions of (i) bellow, (ii) pneumatic amplifier, (iii) baffle & nozzle, in pneumatic differential pressure transmitter. Nyatakan fungsi (i) belos, (ii) penguat pneumatik, (iii) pengepak dan muncung yang digunakan dalam pengantar perbezaan tekanan. [4 marks] [4 markah] Diagram B5(d) / Rajah B5(d) (d) Figure above shows a value difference of the gauge reading that being used as pneumatic amplifying relay in self-balancing pneumatic mechanism. Explain the operation of the system. Rajah di atas menunjukkan perbezaan bacaan pada tolok yang digunakan sebagai relay penguat pneumatik dalam mekanisma imbangan-sendiri pneumatik. Huraikan operasi sistem tersebut. [5 marks] [5 markah] 13 SULIT

13 (e) Assumed that we are using a control valve to throttle the flow of crude oil through a heater, fired by natural gas burners. Andaikan kita menggunakan injap kawalan untuk mengawal aliran minyak mentah melalui proses pemanasan yang dipanaskan menggunakan pembakar gas asli. Diagram B5(e) / Rajah B5(e) The flow is normally controlled by the basis of the crude oil s exiting temperature from the heater. In this particular application, determine your suggestion a fail-closed or a fail-open valve and explain your support on your suggestion. Aliran biasanya dikawal oleh suhu keluaran minyak mentah dari pemanas. Dalam aplikasi ini, tentukan cadangan anda sama ada menggunakan injap gagal-tutup atau injap gagal-buka dan terangkan cadangan anda. [5 marks] [ 5 markah] SOALAN TAMAT 14 SULIT

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