PRO STEER Block Hydraulic Installation. New Holland TR Series Combine Harvester

Transcription

1 PRO STEER Block Hydraulic Installation New Holland TR Series Combine Harvester Part Number A2364 Rev. 4.0 Copyright Topcon Precision Agriculture July, 2008 All contents in this manual are copyrighted by Topcon. All rights reserved. The information contained herein may not be used, accessed, copied, stored, displayed, sold, modified, published or distributed, or otherwise reproduced without express written consent from Topcon.

2 Terms and Conditions Thank you for buying this Topcon product. This manual has been prepared to assist you with the servicing of the product and its use/maintenance is subject to these Terms and Conditions and any more fully set forth in an Operator s Manual. Usage and Safety Improper use of the product can lead to death or injury to persons, damage to property and/or malfunction of the product. The product should only be repaired by authorized TPA service centres. You should closely review the safety warnings and directions as to the proper use of the product in this manual and at all times comply with the same. Copyrights All information contained in this manual is the intellectual property of, and copyrighted material of TPA. All rights are reserved. You may not use, access, copy, store, display, create derivative works of, sell, modify, publish, distribute, or allow any third parties access to, any graphics, content, information or data in this manual without TPA s express written consent and may only use such information for the care and operation of your product. The information and data in this manual are a valuable asset of TPA and are developed by the expenditure of considerable work, time and money, and are the result or original selection, coordination and arrangement by TPA. Trademarks ZYNX, PROSTEER, EAGLE, KEE Technologies, Topcon, Topcon Positioning Systems and Topcon Precision Agriculture are trademarks or registered trademarks of the Topcon Group of companies. Microsoft and Windows are trademarks or registered trademarks in the United States and/or other countries of Microsoft Corporation. Product and company names mentioned herein may be trademarks of their respective owners. Website and other statements No statement contained at the website of TPA or any other Topcon Group company or in any other advertisements or TPA literature or made by an employee or independent contractor of TPA modifies these Terms and Conditions (Including the software licence, warranty and limitation of liability). Limited Warranty Electronic and Mechanical Components -TPA warrants that the electronic components manufactured by TPA shall be free of defects in materials and workmanship for a period of one year from the original date of shipment to the dealer. TPA warrants that all valves, hoses, cables and mechanical parts manufactured by TPA shall be free of defects in materials and workmanship for a period of 90 days from the date of sale. Return and Repair - During the respective warranty periods, any of the above items found defective may be shipped to TPA for repair. TPA will promptly repair the defective item at no charge, and ship it back to you. You must pay the shipping and handling charges in respect of the same. Calibration or components, labour and travel expenses incurred for in-field removal and replacement of components are not covered in this warranty policy. Damage to components due to negligence, abuse or improper use, maintenance, modification or repair is NOT covered under this warranty.

3 Disclaimer of Warranty Other than for the above warranties or warranties in an appendix or a warranty card accompanying the product, this manual and the product are provided as is. There are no other warranties and to the extent allowed by law TPA excludes all implied terms, conditions and warranties in respect of the manual and the product (including any implied warranty or merchantability or fitness for any particular use or purpose). Liability Limit and Indemnity TPA and its dealers, agents and representatives shall not be liable for technical or editorial errors or omissions contained herein or for special, indirect, economic, incidental or consequential damages resulting from the furnishing, performance or use of this material or the product (including where TPA has been advised of the possibility of such damage). Such disclaimed damages include but are not limited to loss of time, loss or destruction of data, loss of profit, savings or revenue or loss of or damage to the product. In addition, TPA is not responsible or liable for damages or costs incurred in connection with obtaining substitute products or software, claims by others, inconvenience, or any other costs. In any event, TPA s liability to you or any other person for any claim, loss or damage (in contract, tort or on any other basis) will be limited (in TPA s option) to either (a) the replacement or repair of the product, or (b) payment of the cost of replacing or repairing the product. You indemnify and hold TPA harmless against any claim, action, damage, loss, liability or cost (including legal fees) which TPA incurs arising from (a) your operation, use and/or maintenance of the product other that in accordance with the terms set out in this manual, or (b) your negligence or wrongful act or omission in respect of the product. Other These Terms and Conditions may be amended, modified, superseded or cancelled, at any time by TPA. These Terms and Conditions will be governed by, and construed in accordance with: the laws of South Australia if the product is sold and supplied to you in Australia (in which case the courts of South Australia or the Federal Court of Australia (Adelaide Registry) have exclusive jurisdiction in respect of any claim or dispute); or the laws of the State of California if the product is sold and supplied to you outside of Australia. All information, illustrations, and applications contained herein are based on the latest available information at the time of publication. TPA reserves the right to make product changes at any time without notice. If any part of these Terms and Conditions would be unenforceable, the provision must be read down to the extent necessary to avoid that result, and if the provision cannot be read down to that extent, it must be severed without affecting the validity and enforceability of the remainder of these Terms and Conditions. Comments, suggestions, and questions about TPA products are welcomed. Contact your local TPA representative or a representative at our corporate facility. Topcon Precision Agriculture 14 Park Way Mawson Lakes, South Australia Phone: Fax:

4 Service Information Service assistance can be provided by contacting your local TPA Authorised Dealer or by calling the Topcon Precision Agriculture Service Centre. Phone: Fax: am to 5pm (Adelaide Local Time), Monday through Friday. Manual Conventions This Manual uses the following conventions: File > Exit ~ Click/tap/press the File menu, then click/tap/press Exit. Supplementary information that can help you configure, maintain, or set up a system. Notification that an action will result in systems damage, loss of data, loss of warranty, or personal injury. Supplementary information that can have an effect on system operation, system performance, measurements, or personal safety. UNDER NO CIRCUMSTANCES SHOULD THIS ACTION BE PERFORMED. Notification that an action has the potential to adversely effect system operation, system performance, data integrity, or personal health.

5 Table of Contents TOC 1 Introduction 1-1 Introduction 1-2 Hydraulic Circuit 1-3 Hydraulic Layout Hydraulic Installation 2-1 Installation 2-2 A Parts List A-1 A2364 Rev 4.0 i

6 Table of Contents Notes: ii

7 Introduction Chapter 1 This section will give you an introduction to the PRO STEER Block, the hydraulic circuit before and after installation and the hydraulic layout. Chapter Contents Introduction 1-2 Hydraulic Circuit 1-3 Hydraulic Layout 1-4 A2364 Rev

8 Introduction The purpose of this section is to illustrate the hydraulic block, associated hoses/connections and the fitting points for the PRO STEER Series IV Valve Block on this particular vehicle (Figure 1-1) Figure 1-1. New Holland TR Incudes Models: TR 8x & 9x As the manufacture of the vehicles vary from model to model, with different fittings, machine options and changes in specifications, some information in this section maybe incorrect, and care should be taken in regard to hydraulic fittings and connection points. If you are unsure about a fitting or connection point, obtain instruction from the vehicle manufacturer or agent. Protective glasses, clothing and shoes should be worn when installing PRO STEER hydraulics to the vehicle. Disconnect the battery, remove the ignition key and fit a DO NOT OPERATE sign to the steering wheel. Make sure that all connection points have been cleaned, so that foreign material does not enter the hydraulic system when the connections are open to the atmosphere. Make sure that the hydraulic system has cooled down, so that the oil is unable to burn or scold the installer, or bystanders. Never open a hydraulic system that is under pressure. If checking for hydraulic leaks, DO NOT use unprotected hands, as hydraulic oil under pressure is capable of piercing the skin. Do not enter the articulation areas of 4WD vehicles whilst the engine is running, as you maybe crushed if the steering is activated

9 Hydraulic Circuit A2364 Rev

10 Hydraulic Layout 1-4

11 A2364 Rev

12 Notes: 1-6

13 Hydraulic Installation Chapter 2 This section explains how to install your PRO STEER hydraulic block. Chapter Contents Installation 2-2 A2364 Rev

14 Installation Mount the PRO STEER above the wheel on the left hand side of the combine harvester. Showing the exact mounting plate that the PRO STEER valve block will mount to. IMPORTANT: It is recommended that the oil reservoir is drained priorto fitting of the PRO STEER, due to oil being expelled when fitting the TANK hose to the vehicles oil circuit. Make sure that the appropriate clean oil is replaced into the tank prior to starting of the machine. Mount the PRO STEER valve block to the supplied mounting bracket using the supplied bolts and the threaded holes in the base of the valve block

15 Pressure Pressure Supply The existing pressure line is disconnected from the orbitrol, it is connected via a hose (supplied in a bag marked P2 - Pressure) to the TEE that is connected to the P port on the PRO STEER block. Connect the hose (supplied in a bag marked P1 - Pressure ) from the P port at the orbitrol to port 2 on the bypass valve A2364 Rev

16 Tank (Return) Tank ( Return ) The oil return ( Tank ) is connected tothe access point shown. The existing tank line is disconnected from the orbital and a TEE inserted. Reconnect the original hose to the TEE. The hose ( supplied in a bag marked Tank ) is then connected to the inserted TEE and then to the T port on the PRO STEER Block. Inserted TEE 2-4

17 A & B A2 & B2 Remove the Left and Right hoses from the orbitrol. Connect these hoses to the hoses (supplied in a bag marked A2 and B2). Then connect the supplied hoses to the PRO STEER ports marked L OUT and R OUT. A1 & B1 Connect the hoses ( supplied in a bag marked A1 and B1) to the orbitrol and to the PRO STEER block, ports L IN and R IN. A2364 Rev

18 Wiring This will depend on where the X20 is mounted. Recommended location is here. Mount PRO STEER ECU on the floor to the right of the seat. Find a constant power supply in the cab, or alternatively obtain power from the battery at the back of the machine

19 Appendix A - Parts List Appendix A This section lists the parts that you will find in your PRO STEER Hydraulic Installation kit. Chapter Contents Parts List A-2 A2364 Rev 4.0 A-1

20 Parts List Description Qty PRO STEER Block Ports T 7/8" UNO M - 13/16" ORFS M 1 P 7/8" UNO M - 11/16" ORFS 1 L IN 1/2" BSPP M - 13/16" ORFS 1 L OUT 7/8" UNO M - 13/16" ORFS 1 R IN 1/2" BSPP M - 11/16" ORFS 1 R OUT 7/8" UNO M - 11/16" ORFS 1 LS 7/16" UNO M - 9/16" ORFS M 1 X 7/16" UNO M - 9/16" ORFS M 1 A2 - L OUT to Steering Rams 13/16" ORFS M - F Swivel Elbow 1 13/16" ORFS F Elbow 1 13/16" ORFS F Straight 1 3/8" Hose 2 B2 - R OUT to Steering Rams 11/16" ORFS M - F Swivel Elbow 1 11/16" ORFS F Elbow 1 11/16" ORFS F Straight 1 3/8" Hose 2 A1 - Orbital to L IN USE EXISTING HOSE B1 - Orbital to R IN USE EXISTING HOSE Tank/Return 13/16" ORFS M - F Swivel - M TEE 1 13/16" ORFS F Elbow 1 13/16" ORFS F Straight 1 1/2" Hose 0.5 Pressure 11/16" ORFS M - F Swivel - M TEE 1 A-2

21 11/16" ORFS F Elbow 1 11/16" ORFS F Straight 1 3/8" Hose 0.5 9/16" ORFS F Elbow 1 9/16" ORFS F Straight 1 1/4" Hose 0.65 LS X 9/16" ORFS M - F Swivel Elbow 1 KEE Series IV Hydraulic Valve 1 Block 7 Litre Hyd Fitting Manual 1 Mounting Bracket 1 A2364 Rev 4.0 A-3

22 Notes: A-4