IB-TPK Tight Pack Kit ibox Series Suspension Brackets

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1 IB-TPK Tight Pack Kit ibox Series Suspension Brackets Tight pack suspension brackets for Community s ibox installation series loudspeakers Community s Tight Pack Kit is designed to safely and conveniently suspend any of the three form-factors of ibox loudspeakers. Designated the IB-TPK, it is intended for use only with identically dimensioned enclosures; it does not permit mixing form-factors. (Note: the Universal Planar Kit does permit mixing form-factors). The kit consists of two angle brackets and a flat steel plate, slotted to align with the ibox rigging fittings on the tops and bottoms of the enclosures. It allows two ibox enclosures to be flown with adjustments ranging from a tight-pack configuration to as much as 10º of splay between them. Three, four, or more ibox enclosures may be flown by purchasing additional Tight Pack Kits; two kits will fly three enclosures, three kits will fly four enclosures, and so on. All parts in the kit are engineered to provide a high margin of safety when used with ibox loudspeakers. The brackets are manufactured of steel and covered with a durable powder-coat finish. Each kit comes complete with four eyebolts intended for use as safety points. Kits are available in either black or white to match the color of the enclosures. Note however that the eyebolts provided with the White Vertical Flying Kits are finished in black. No hardware is provided to attach suspension cables to the Tight Pack Kit. Such hardware must be supplied by the installer, and should be rated to safely handle the combined weight load of the enclosures. The installer is solely responsible for determining if all rigging components that are used to suspend the enclosures are adequately sized and rated, and if the structure they are suspended from is capable of safely supporting the aggregate weight load. IB-TPK Parts List Tight-Pak Bracket (2) Fly Kit Spacer Bracket (1) M10 40mm Bolt (2) M10 45mm Bolt (4) M10 Flat Washer (6) M10 Split Lock Washer (6) M10 Eyebolts (4) The installer must supply all other hardware for the installation.

2 DANGER: All rigging points on each enclosure must be fitted with either optional mounting hardware or they must remain sealed with the flat-head Allen screws that come installed in the enclosure. The flat-head Allen screws pass through the Baltic birch plywood panels and fasten to internal steel rigging brackets, thereby providing structural integrity. Without these Allen screws, the structural integrity of the plywood enclosure would rely solely on the adhesion of the glue joints, which over time could deteriorate. Therefore, all rigging fittings must have fasteners in place so that the enclosure may be safely flown or suspended overhead. Additionally, if the rigging fittings are not sealed, air leaks will occur in the enclosure that will compromise the low frequency performance with distortion and reduced output. WARNING: ibox rigging fittings are rated at a Working Load Limit of 150 lbs (68 kg) with a 15:1 safety margin. No single rigging fitting should ever be subjected to a load that is greater than 150 lbs. When multiple enclosures are suspended one above the other, it is the installer s responsibility to insure that the combined weight load does not exceed the Working Load Limit on any one rigging fitting. This is particularly important if the enclosures are angled steeply downward (or upward), as most or all of the weight may be supported by the rear (or front) points only. Failure to heed this warning could result in injury or death! Tight-Pak Bracket and Fly Kit Spacer Bracket Dimensions 0.906" [ 23mm] 2.500" [63.5mm] 0.413" [10.5mm] 7.428" [188.67mm] 0.413" [10.5mm] 3.500" [88.9mm] 3.185" [80.89mm] 7.428" [188.67mm] TIGHT-PAK BRACKET FLY KIT SPACER BRACKET Tight Pack Kit - Community ibox Series Suspension Bracket - Page 2

3 IB-TPK Assembly Instructions 1. First remove the two factory supplied flat-head Allen screws on the inside tops of each enclosure. 2. Attach one Tight Pack Bracket to the front and one to the rear of the two enclosures, using four M10 x 45mm bolts fitted with lock washers and flat washers (see diagram below). At this time do not fully tighten the bolts. 3. Now, position the enclosures so that their rear corners are touching and lined up evenly with each other. The splay angle can be adjusted from 0º to 10º. After setting the splay angle, tighten the bolts to 15 foot-lbs using a torque wrench. Do not overtighten! 4. The Tight Pack Kit should be rigged from both the front and rear points using appropriate load-rated hardware. After installing the rigging hardware, you can now lift the enclosures a foot or two off the ground. Carefully inspect the rigging to make sure that shackles and slings are not twisted and that all fasteners are tightened properly. 5. Next, remove the two factory supplied flat-head Allen screws on the inside bottom corners at the rear of the enclosures. Fasten the Fly Kit Spacer Bracket to the bottom of the enclosures using two M10 x 40mm bolts fitted with lock washers and flat washers. Make sure to keep the rear corners of the enclosures closely aligned with each other. Tighten the bolts to a setting of 15 foot-lbs using a torque wrench. Do not overtighten! 6. The use of safety points on rigged or flown systems is strongly recommended. The Vertical Fly Kit includes four eyebolts intended for this purpose. For maximum safety, the eyebolts should be attached to unused rigging fittings on the tops of the enclosures and connected to safety cables. Safety cables are a second set of backup cables that can sustain the load in the event that the primary support system fails. Safety cables must always be installed with little to no slack. A slack safety cable will result in a serious shock load to the cable and the rigging hardware, if the primary rigging system fails. This could easily cause the safety cable or other rigging components to fail as well. 7. Alternately, the eyebolts can be used in place of the M10 bolts that attach the Tight-Pack Brackets to the top of the enclosure. If the eyebolts are used in this manner, the loudspeaker array should still be suspended from the Tight-Pack Brackets, with only the safety cables being rigged to the eyebolts. 8. After the primary rigging and the secondary safety cables have been attached, the loudspeaker array is now ready to be raised to its proper trim height. Tight Pack Kit - Community ibox Series Suspension Bracket - Page 3

4 IB-TPK Assembly (4) M10 X 45mm BOLT (4) 10mm LOCK WASHER (4) 10mm FLAT WASHER (2) TIGHT-PAK BRACKET FLY KIT SPACER BRACKET (2) 10mm FLAT WASHER (2) 10mm LOCK WASHER (2) M10 X 40mm BOLT WARNING: Never reeve a cable or lifting sling through a pair of eyebolts (see drawing below). When a cable or sling is reeved through a pair of eyebolts, it will load the eyebolts both laterally and vertically with a vector force that greatly exceeds the actual weight of the loudspeaker array. The proper solution is to provide separate cables for each one of the eyebolts. Tight Pack Kit - Community ibox Series Suspension Bracket - Page 4

5 Using More Than One IB-TPK More than one Tight Pack Kit may be used to fly three, four, or more loudspeakers in an array. Simply attach the additional kit(s) to the added enclosures in the same manner as the first kit. Warning: When assembling more than two enclosures into an array, it is very important that the suspension cables be installed correctly so as not to place undue stress on either the Tight Pack Kit or on the enclosures themselves. The following rigging guidelines must be observed explicitly. Three Enclosures When three enclosures are flown, both of the front and both of the rear hang points must be used. In other words, two suspensions cables or slings will be attached to the two front hang points and two cables or slings will be attached to the two rear hang points. Note that every enclosure has at two live hang points attached to it. It is permissible to form two low-angle bridles that do not exceed 30 degrees, as illustrated in the drawing below: It is also permissible to bridle from the front to rear hang points, using a separate bridle for each enclosure. This may be the only solution if the available hang points are oriented left-to-right, such as across a beam, instead of front-to-rear (upstage/downstage). Note that rigging the bridles for an upstage/downstage hang (as shown above) provides the advantage of being able to adjust the inclination of the array while it s in the air. Rigging them left-to-right introduces the hassle of having to precisely match the lengths of the bridles, to avoid a lopsided hang. Tight Pack Kit - Community ibox Series Suspension Bracket - Page 5

6 Warning: The angle of any bridle should be 30 degrees or less to stay within a reasonable safety margin. Under no circumstances should the bridle angle ever exceed 45 degrees, or failure to one or more rigging parts may occur. Lower bridle angles put less stress on the rigging components and are always safer! Warning: Never reeve a Spanset, sling, wire rope or webbing through shackles, eyebolts or hooks. The legs of any bridle must always be separate parts, joined by a shackle or a pairing ring, as illustrated above. If a single part is reeved through a shackle or hook, there is nothing to stop the load from becoming unbalanced and turning sideways in the air. Moreover, the point on the sling where it contacts the metal shackle or hook will bear twice as much load if it s reeved, than that of a single part. Four Enclosures When four enclosures are flown, the two outermost front and two outermost rear points must be used (four points total). The bridles may be run across the outer front points and across the outer rear points (as illustrated) or they may be run from the front to the rear points. Bridling across the front points and the rear points results in an upstage/downstage hang, providing the advantage of being able to adjust the inclination of the array after it s flown. Note that every enclosure has at least one live hang point attached to it. Tight Pack Kit - Community ibox Series Suspension Bracket - Page 6

7 Five Enclosures When flying five enclosures you must bridle between the two inner front points on either side of the centerline, and the two outermost rear points. It also is permissible to bridle front-to-rear using these same points. Note that every enclosure has at least one live hang point attached to it. Six Enclosures When flying six enclosures, you must bridle between the two inner front points on either side of the center point, and the two outermost rear points. It also is permissible to bridle front-to-rear using these same points. Note that every enclosure has at least one live hang point attached to it. Tight Pack Kit - Community ibox Series Suspension Bracket - Page 7

8 CAUTION: Never reeve a cable or sling through two shackles. It doubles the load on the cable or sling, and places an enormous vector load on the shackles and on the rigging fittings, potentially causing failure. CAUTION: Installation of loudspeakers should only be performed by trained and qualified personnel. It is strongly recommended that a licensed and certified professional structural engineer approve the mounting design. Community Professional Loudspeakers 333 East Fifth Street, Chester, PA U.S.A. Phone (610) Fax (610) IB-TPK IS

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