POLEA TENSORA QUASAR QUASAR TENSING PULLEY POULIE DE TENSION QUASAR QUASAR-SPANNROLLE

Transcription

1 POLEA TENSORA QUASAR QUASAR TENSING PULLEY POULIE DE TENSION QUASAR QUASAR-SPANNROLLE INSTRUCCIONES DE USO Y MANUTENCIÓN/ INSTRUCTIONS FOR USE AND MAINTENANCE/ INSTRUCTIONS D USAGE ET ENTRETIEN/ GEBRAUCHS- UND WARTUNGSANLEITUNG/

2 INSTRUCTIONS: Quasar Tensing Pulley Cod: DYN Date: // Revision: 0 REVISION 0 DATE //20 PRODUCED BY / APPROVED BY P.Hernández/J. Marco EFFECTIVE DATE OF SECTION DESCRIPTION CHANGE - The mass attachment point is changed. //20 REVISION 02 DATE 8/0/20 PRODUCED BY / APPROVED BY J. Marco SECTION DESCRIPTION EFFECTIVE DATE OF CHANGE 2. Steel flanges were included with the Quasar tensing pulley, no longer optional. 0/0/20 Steel flanges were removed from the list of materials since they are now included. 0/0/20

3 INSTRUCTIONS: Quasar Tensing Pulley Cod: DYN Date: // Revision: 0 INSTRUCTIONS FOR USE AND MAINTENANCE. INSTRUCTIONS FOR USE AND MAINTENANCE MANUAL TO ASSEMBLE THE QUASAR TENSING PULLEY RECEIVING THE PRODUCT ASSEMBLE THE CONTACT S BRACKET ASSEMBLE WEIGHT-HOLDER BAR AND SHAFTS ASSEMBLE THE TENSING PULLEY AND WEIGHT-HOLDER BAR ASSEMBLE NUTS, COVER AND RELEASE-PREVENTION SCREW FIT THE TENSING PULLEY ONTO THE GUIDE RAIL ASSEMBLE THE ROPE ASSEMBLE TENSING WEIGHT ASSEMBLE THE DE-TENSING CONTACT CHANGE OF ASSEMBLY SIDE IN THE QUASAR TENSING PULLEY ASSEMBLY S DRAWINGS

4 INSTRUCTIONS: Quasar Tensing Pulley Cod: DYN Date: // Revision: 0 INSTRUCTIONS FOR USE AND MAINTENANCE The Quasar Tensing Pulley is a design made up of very simple components that do not require special maintenance. The key points to be taken into account are as follows: i. The assembly instructions for each tensing pulley are to be observed. ii. The screws adjusting and fixing the tensing pulley onto the guide rail and those in the tensing pulley s components are to be tightened with their corresponding tightening torque, in order to ensure that none of them may get loosened and may cause the incorrect operation of the tensing pulley. iii. The location of the tensing pulley onto the guide rail is to be the appropriate one so that the rope going through the governor s and tensing pulleys runs correctly and therefore avoids reducing both the rope and the groove s lifespans. iv. Prevent bumps or dents. 2 MANUAL TO ASSEMBLE THE QUASAR TENSING PULLEY 2. RECEIVING THE PRODUCT When you receive your QUASAR TENSING PULLEY, please unpack all the components and make sure that you have correctly received all of them by comparing them with the list of components attached in the set of drawings DYN 8.C ASSEMBLE THE CONTACT S BRACKET Screw the contact s Bracket (2) on to the Attachment to the guide rail (), as shown in Figure, via two MX20 DIN 9 screws (), two flat M DIN 2 washers (), two M DIN 27 Grower washers () and two M DIN 9 nuts (). Figure : Assembly step 2. ASSEMBLE WEIGHT-HOLDER BAR AND SHAFTS Insert M2X00 DIN 9 screw (0) into the hole on the Attachment to the guide rail part (). Pass the weight-holder bar part () through this screw (0) in the hole closest to the chamfered end. Then, insert the weight holder bar separating Bushing (2) as displayed in Figure 2.

5 INSTRUCTIONS: Quasar Tensing Pulley Cod: DYN Date: // Revision: 0 After that, insert the TENSING pulley Shaft () into the next hole on the weight-holder Bar (). See Figure 2. Figure 2: Step 2 in the weight-holder bar assembly 2. ASSEMBLE THE TENSING PULLEY AND WEIGHT-HOLDER BAR 2. The following components are inserted onto the tensing pulley Shaft () in this order: Tensing pulley shaft's bushing () Nylon ring () Tensing pulley () Nylon ring () Tensing pulley shaft's bushing (). After that, assemble the second weight-holder Bar () by making it coincide with the screw (0) and the Tensing pulley Shaft (), as shown in Figure. Figure : Assembly step

6 INSTRUCTIONS: Quasar Tensing Pulley Cod: DYN Date: // Revision: 0 2. ASSEMBLE NUTS, COVER AND RELEASE-PREVENTION SCREW First, lean the protection Cover (9) onto the tensing pulley Shaft (). Then, fit M2 DIN 2 washer (8) onto the tensing pulley Shaft (), by making contact with the protection Cover (9). After that, assemble M2 DIN 98 autolock nut (7) into the tensing pulley Shaft s thread (). To tighten the tensing pulley Shaft s () nut (7), hold the other end of the tensing pulley Shaft () with a number 7 spanner, where it has milling to fit this spanner. Tighten the nut until it reaches the tensing pulley Shaft s recess (). Then, assemble another M2 DIN 98 auto-lock nut (7) into the screw (0). Tighten it until it reaches the tensing pulley shaft's Bushing (). Finally, assemble the Mx0 DIN 9 release-prevention screw (20) along with two M DIN 798 toothed washers (2) and one M DIN 9 nut (). Figure : Assembly step 2. FIT THE TENSING PULLEY ONTO THE GUIDE RAIL To fit the tensing pulley, use clamps (28) to attach it to the guide rail (29). Fit the unit straight and tighten the clamp s nut by hand. This tightening is to allow the subsequent sliding of the tensing pulley along the guide rail. See Figure. Note: Visually check that the tensing pulley s attachment to guide rail () is perpendicular to it (29).

7 INSTRUCTIONS: Quasar Tensing Pulley Cod: DYN Date: // Revision: ASSEMBLE THE ROPE Figure : Attachment to guide rail Once the tensing pulley has been fitted, insert the governor s rope (0) onto the tensing pulley s groove () and into the weight-holder bar s separating Bushing (2) and the release-prevention screw (20). The weight-holder bar () should be, approximately, as displayed in the figure, since when attaching the weight that tenses the rope, the tensing pulley unit is to be straight. Therefore, for the bar to be in the above-mentioned position, lower the unit by hitting the attachment to guide rail () with a nylon hammer until the tensing pulley is as displayed in Figure. Once properly fitted, screw the clamps firmly onto the guide rail. Note: The unit is to remain straight, except for the bar. The clamps fastening to the guide rail (28) are to be straight so that the fastening surface is maximum. 2.8 ASSEMBLE TENSING WEIGHT Figure : Rope assembly Finally, fit the weight (2) in the position shown in Figure 7. To do so, use two Mx8 DIN 9 screws (2) and, to secure it, use two M DIN 2 flat washers (2), two M DIN 27 Grower washers (2), and two M DIN 9 nuts (27). See Figure 7.

8 INSTRUCTIONS: Quasar Tensing Pulley Cod: DYN Date: // Revision: 0 Figure 7: tensing weight assembly 2.9 ASSEMBLE THE DE-TENSING CONTACT After that, assemble Electrical contact (7), responsible for detecting rope s de- tensing, onto the contact s Bracket (2), by securing it with two Mx2 DIN 92 screws (8) and two M DIN 798 toothed washers (9). As displayed in figure 9, the de- tensing contact s screws are to be assembled onto those inside the oblong hole in this contact. Figure 8: De- tensing contact assembly 7

9 INSTRUCTIONS: Quasar Tensing Pulley Cod: DYN Date: // Revision: 0 Figure 9: De- tensing contact location The final appearance of the Quasar tensing pulley will be as follows: Figure 0: Quasar tensing pulley s final appearance 2.0 CHANGE OF ASSEMBLY SIDE IN THE QUASAR TENSING PULLEY. The Quasar tensing Pulley, thanks to its design, allows being assembled in its symmetrical position. To do so, rotate the Attachment to guide rail part (), and assemble the De- tensing contact bracket part (2) as in assembly step. The rest of the assembly will be identical to the one previously described. Please find below the change of side in the Quasar tensing pulley. 8

10 INSTRUCTIONS: Quasar Tensing Pulley Cod: DYN Date: // Revision: 0 Figure : Change of side Figure 2: Final appearance of the change of side in the Quasar tensing pulley ASSEMBLY S DRAWINGS 9

11 2 A 9 A B B C C CANTIDAD POR CONJUNTO: Material: Peso terminado: CONJUNTO: Tto. sup: POLEA TENSORA QUASAR D Fecha Nombre QUASAR TENSING PULLEY D Dibujado POULIE DE TENSION QUASAR Norma QUASAR-SPANNROLLE OBSERVACIONES: Escala: MEDIDAS SIN TOLERANCIA SEGÚN DIN-78 GM PLANO COD. Nº: DYN 8.C00.02 Tto. tco: 2 Fichero: Sustituye a: Sustituido por: 02 2,2 0 0,, Historial de revisiones Rev. Descripción Fecha Aprobado 02 Se modifican los agujeros de amarre de la pesa 2/0/20 J. Marco

12 2 A A () B B (2) C C (7) () x Amarre guía/ Guide hitch/ Arrimage guide/ Führungsbefestigung x Soporte Contacto/ Contact support/ Support contact/ Kontakthalterung x Contacto destensamiento/ Slackening contact/ Contact de relânchement/ Entspannkontakt 2x Barra Portapesas/ Weights support bar/ Barre porte-poids/ Gewichteträgerstange (2) () () () x Casquillo separación barras porta-pesas/ Weight holder Bar separating Bushing/ Douille de séparation barre porte-poids/ Gewichtstangentrennbuchse x Eje polea tensora/ Tensing pulley Shaft/ Axe de la poulie de tension/ Spannrollenachse 2x Casquillo eje tensora/ Tensing pulley shaft's bushing/ Douille de l'axe de la poulie de tension/ Buchse Spannrollenachse 2x Anillo Nylon/ Nylon Ring/ Bagues Nylon/ Nylonringe Tto. sup: POLEA TENSORA QUASAR D Fecha Nombre QUASAR TENSING PULLEY D Dibujado POULIE DE TENSION QUASAR Norma QUASAR-SPANNROLLE OBSERVACIONES: Escala: MEDIDAS SIN TOLERANCIA SEGÚN DIN-78 GM PLANO COD. Nº: DYN 8.C00.02 CANTIDAD POR CONJUNTO: Material: Peso terminado: Tto. tco: () (9) CONJUNTO: x Polea (con rodamientos)/ Pulley (with bearings)/ Poulie (avec roulements)/ Rolle (mit Kugellager) (2) (28) x Tapa/ Protection Plate/ Couvercle/ Abdeckung x Pesa/ Weight/ Poid/ Gewicht 2x Bridas Forjadas/ Forgel Clips/ Brides Forgées/ Schmiedeflansche 2 Fichero: Sustituye a: Sustituido por:

13 2 TORNILLERÍA DE LA POLEA TENSORA QUASAR/ SCREWS IN THE QUASAR TENSING PULLEY / VISSERIE DE LA POULIE DE TENSION QUASAR / SCHRAUBENARTIKEL FÜR DER QUASAR-SPANROLLE A A x Tornillos / Screws / Vises / Schrauben DIN M2x00 2x Tornillos / Screws / Vises / Schrauben DIN Mx90 x Tornillos / Screws / Vises / Schrauben DIN Mx 2x Tornillos / Screws / Vises / Schrauben DIN Mx20 2x Tornillos / Screws / Vises / Schrauben DIN Mx2 2x Arandelas / Washers / Rondelles / Unterlegscheiben DIN 2 M x Arandela / Washer / Rondelle / Unterlegscheiben DIN 2 M2 2x Arandela / Washer / Rondelle / Unterlegscheiben DIN 2 M 2x Arandelas Grower / Washers Grower / Rondelles Grower / Federring DIN 27 M 2x Arandelas Grower / Washers Grower / Rondelles Grower / Federring DIN 27 M 2x Arandelas dentadas / Toothed washers / Rondelles Dentées / Zahnscheiben DIN 798 M 2x Arandelas dentadas / Toothed washers / Rondelles Dentées / Zahnscheiben DIN 798 M 2x Tuercas / Nuts / Écrous / Muttern DIN 9 M x Tuercas / Nuts / Écrous / Muttern DIN 9 M 2x Tuerca Autoblock / Autoblock Nut / Écrous Autoblock / Autoblockmutter DIN 98 M2 B B C C CANTIDAD POR CONJUNTO: Material: Peso terminado: CONJUNTO: Tto. sup: TORNILLERÍA DE LA POLEA TENSORA QUASAR D Fecha Nombre SCREWS IN THE QUASAR TENSING PULLEY D Dibujado VISSERIE DE LA POULIE DE TENSION QUASAR Norma SCHRAUBENARTIKEL FÜR DER QUASAR-SPANROLLE OBSERVACIONES: Escala: MEDIDAS SIN TOLERANCIA SEGÚN DIN-78 GM PLANO COD. Nº: DYN 8.C00.02 Tto. tco: 2 Fichero: Sustituye a: Sustituido por:

14 2 DIN UNITS DIN ITEM 2x DIN 9 Mx20 () A 2x DIN 2 M () A 2x DIN 27 M () 2 x DIN 9 M () x DIN 9 M2x00 (0) 2 2x DIN 98 M2 (7) x DIN 2 M2 (8) x DIN 9 Mx (20) 2x DIN 798 M (2) 2x DIN 9 Mx90 (2) 2x DIN 2 M (2) 2x DIN 27 M (2) 2x DIN 9 M (27) 2 B B C C CANTIDAD POR CONJUNTO: Material: Peso terminado: CONJUNTO: Tto. sup: MONTAJE DE LA POLEA TENSORA D Fecha Nombre TENSING PULLEY ASSEMBLY D Dibujado MONTAGE DE LA POULIE DE TENSION Norma MONTAGEANLEITUNG DER SPANNROLLE OBSERVACIONES: Escala: MEDIDAS SIN TOLERANCIA SEGÚN DIN-78 GM PLANO COD. Nº: DYN 8.C00.02 Tto. tco: 2 Fichero: Sustituye a: Sustituido por:

15 2 DIN UNITS DIN ITEM 2x DIN 92 Mx2 (8) A 2x DIN 798 M (9) A B B C C 7 CANTIDAD POR CONJUNTO: Material: Peso terminado: CONJUNTO: Tto. sup: MONTAJE CONTACTO DE DESTENSAMIENTO D Fecha Nombre TENSING ELECTRIC CONTACT ASSEMBLY D Dibujado MONTAGE DU CONTACT DE RELACHEMENT Norma MONTAGE DES ENTSPANNUNGKONTAKTS OBSERVACIONES: Escala: MEDIDAS SIN TOLERANCIA SEGÚN DIN-78 GM PLANO COD. Nº: DYN 8.C00.02 Tto. tco: 2 Fichero: Sustituye a: Sustituido por: