Technical Information. Bulletin No. 195/11. Product: All Makes Common Rail Injector Test Subject: Application Coverage and Parts
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1 Technical Information Hartridge Ltd., The Hartridge Building, Network 421, Radclive Road, Buckingham MK18 4FD, England Tel: 44 (0) Fax: 44 (0) Bulletin No. 195/11 Web: Product: Common Rail Test Subject: Application Coverage and s This bulletin details the Common Rail injector types and additional accessories that are required for testing on the AVM2-PC Test Stand using the Common Rail Test Kit HK900 or the CRi- PC Test Stand. The drawing shows a typical setup of an injector and its fixturings. The additional accessories that are required for testing are as follows: 1. and seals 2. (not shown) (rail to injector) (not shown) 5. Electrical Cable (not shown) 6. Assembly Side-ported injectors 7. 9kN Spacer * *N.B. Item 7 (9kN Spacer ) is included with the All Makes Common Rail Test Kit HK900 and the CRi-PC Test Stand In general the,, and will be specific to a given part number (or set of part numbers that are dimensionally identical). The other accessories are common to a range of part numbers. Refer to the application tables overleaf to determine the correct parts for each application. Flexible High Pressure Pipes for use for CRi solutions HP Flexible Pipe Assy 400x14x12 HP Flexible Pipe Assy 400x14x14 AHP5129 HP Flexible Pipe Assy 350x14x12 90 Elbow HP Flexible Pipe Assy 400x14x14 90 Elbow Sold Singularly one pipe injector line TIB195/11 Issue 6 (provisional) Hartridge Ltd., 2009 Page 1 of 5
2 Bosch Applications Alfa Romeo Lancia Mercedes Benz 145, Bravo / Brava Marea Marengo Multipla Kappa Lybra Vito Sprinter C Class E Class G Class S Class V Class CLK 1.9/2.4 JTD 2.4 JTD 1.9 / 2.4 JTD 2.4 JTD 1.9/2.4 JTD 2.2 CDI 2.1/2.2/2.7 CDI 200/220/270 CDI 200/220/270 CDI 400 CDI 320/400 CDI 200/220 CDI 270 CDI HK918 (NTA5606) HK912 (NTA5601) Espace Laguna Master Megane Scenic Trafic 1.9 DCI HK969 (NTA5631) BMW MG / ROVER 5 Series 7 Series X5 75 C5 C d, 330xd 530d 730d, 740d 3.0 d HK941 (NTA5619) HK937 (NTA5607) Opel Avantime Espace Master Movano Vivaro 2.2 DCI 2.2 DCI 2.2 / 2.5 DCI 2.5 DTI Chevrolet Tracker 2.0 D Berlingo C5 Evasion Jumper 2.0/ Jumpy Xantia Xsara Xsara PIcasso Boxer Expert ner Scudo Ulysse 2.0/ 2.0 JTD 2.0 JTD Lancia Z 2.0 JTD HK971 (NTA5632) HK914 (NTA5602) TIB195/11 Issue 6 (provisional) Hartridge Ltd., 2009 Page 2 of 5
3 Bosch Applications cont Chrysler Voyager 2.5 ltr Hyundai Kia Accent Elantra Matrix Santa Fe Tussan Trajet X-Trax Sportage 1.5 CRDi 1.5 CRDi Kia Sorento 2.5 CRDi Hyundai Porter 2.5 CRDi C3 Xsara HK986 (NTA5641) HK939 (NTA5618) HK942 (NTA5620) HK947 (NTA5623) Volvo S60 S80 V70 XC70 XC D D5 HK978 (NTA5633) Lancia Opel Albea Doblo Idea Palio Panda Punto Strada Musa Ypsilon Agila Combo Corsa Meriva Tigra 1.3 JTD 1.3 JTD 1.3 CDTI HK980 (NTA5634) Toyota HK982 (NTA5636) GM / Opel Combo Corsa Meriva 1.7 CDTI HK943 (NTA5621) BMW 5 Series 7 Series X5 320 Cd / d / td 330 Cd / d / xd 530 d 730 d 3.0 d HK988 (NTA5642) Opel / SAAB Signum Vectra Zafira CDTI HK990 (NTA5643) Ducato 2.8 JTD IVECO Daily 2.8 litre Mascott 2.8 litre Cummins applications GM Chevrolet IVECO Premium Kerax Sierra Silverado Ducato 11/15/18 Daily 29/35 Midlum Premium 11.1 litre Duramax 2500HD Duramax 3500 Duramax 2500HD Duramax JTD 2.3 ltr 4.0, 6.2 ltr 6.2 ltr MAN TGA D2066LF 7.5 ltr HK908 (NTA5102) HK908 (NTA5102) HK998 (NTA5105) HK922 (NTA5605) HK934 (NTA5617) HK926 (NTA5603) HK924 (NTA5604) HK973 (NTA5638) HK975 (NTA5639) HK976 (NTA5640) HK991 (NTA5648) HK936 (NTA5402, HK928 (NTA5401, HK992 (NTA5405, TIB195/11 Issue 6 (provisional) Hartridge Ltd., 2009 Page 3 of 5
4 Delphi Applications Suzuki Liana 1.4 Ddis EJBR01001A EJBR01001Z C3 EJBR00801Z EJBR01101Z EJBR01301Z EJBR01302Z EJBR01601Z EJBR02001Z EJBR02201Z EJBR01701Z EJBR01801A EJBR01801Z EJBR02101Z EJBR02701Z EJBR00901Z EJBR01901Z EJBR02301Z EJBR02401Z EJBR02501Z EJBR02801D EJBR02901D EJBR03001D EJBR03201D EJBR02601Z EJDR00002Z EJDR00101Z EJDR00201Z EJDR00202Z EJDR00301Z EJDR00401Z EJDR00402Z EJDR00403Z EJDR00501Z EJDR00502Z EJDR00503Z EJDR00504Z EJDR00601Z EJBR05001D Nissan Focus Transit Connect Tourneo Connect Clio Kangoo Megane Scenic Modus Almera Kubistar Micra Suzuki Jimny 1.5 Ddis Kia Ssangyong Carnival Pregio Bongo Frontier Rodius Rexton Mondeo Transit D27DT D27DT 2.0 TDCi 2.0 TDCi Mondeo 2.0 TDCi Jaguar X TDCi JCB HK933 (NTA5614) HK930 (NTA5611) HK931 (NTA5612) HK932 HK920 (NTA5608) HK920 (NTA5608) HK929 (NTA5609) HK987 (NTA5644) * Official Solution requires HK917 (1/4: AHP5009 2/3: AHP5010) VDO (Siemens) Applications HK946 (1: AHP5051 5WS40000-Z 1980 F DW10TD 2.0ltr HK945 (NTA5622) 2: AHP5052 3: AHP5053 4: AHP5054) 5WS40148-Z 5WS40149-Z 5WS Z 5WS40156-Z 2S6Q-9F593-AB 2S6Q-9F593-AC E7 2S6Q-9F593-BC J1 3M5Q 9F593 DB 1980 J Volvo M5Q 9F593 EB 1980 J Volvo Litre Euro Litre Euro 4 DW10B Class 4 DW10B Class 5 HK947 (NTA5623) HK949 (NTA5624) HK948 (1: AHP5055 2: AHP5056 3: AHP5057 4: AHP5058) HK951 (1: AHP5059 2: AHP5060 3: AHP5061 4: AHP5062) 5WS40057 Jaguar Lion V6 2.7i Litre Euro 3/4 HK989 (NTA5635) TIB195/11 Issue 6 (provisional) Hartridge Ltd., 2009 Page 4 of 5
5 Denso Applications VM VM Inj Ref Model Toyota Verso Previa RAV Toyota Corolla Toyota Land Cruiser Toyota Runner Dyna Hiace Hilux Tiger 2.5l Toyota Verso Corolla Corolla Verso Toyota Corolla Toyota Land Cruiser Toyota Hilux L010 Vigo 2.5l Toyota Land Cruiser Toyota Dyna Toyota Toyota x x x x x x x x Nissan H80x AU AW40x BN80x EB30x ES60x MB40x EC00x Corolla Verso RAV4 Almeria Cabstar Pathfinder Primera Navara X-Trail x Mitsubishi 1465A041 L x Mitsubishi 1465A Komatsu Komatsu John Deere Notes on Application Tables Pajero Montero Tractor (6045 engine) HK962 (NTA5403) HK962 (NTA5403) HK956 HK932 HK956 HK932 HK956 HK957 (NTA5627) HK996 (NTA5646) HK956 HK932 HK956 HK1000 (NTA5649) HK964 (NTA5629) HK960 (NTA5628) HK966 (NTA5630) HK958 (1: AHP5043 2: AHP5044 3: AHP5045 4: AHP5046) All Makes HK965 (1: AHP5071 2: AHP5072 3: AHP5073 4: AHP5074) HK961 (1: AHP5067 2: AHP5068 3: AHP5068 4: AHP5070) HK967 (1: AHP5075 2: AHP5076 3: AHP5077 4: AHP5078) HK959 (A089E968, A089E969) HK968 (NTA5404, NTA5502) The kit numbers HK9xx contain parts for four injectors. For the single-line CRi-PC, the same kit numbers can be used but with the addition of the suffix /C e.g. HK9xx/C. These /C kits will contain appropriate parts for a single injector. Where NTA5xxx numbers are shown in brackets under the HK9xx number, these identify the major part number in the kit. This is for reference only as the kit will contain other small items e.g. o rings, washers, bolts that will be required. High Pressure pipe are sold as single end items, one per injector test line, therefore for a 4 line product use 4 pipes and single line product use 1 pipe. = not applicable TBA = kit to be announced. Additional applications are under development; please contact Hartridge for the latest information and coverage. TIB195/11 Issue 6 (provisional) Hartridge Ltd., 2009 Page 5 of 5
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