READY RECKONER FOR TATA HCV

Transcription

1 READY RECKONER FOR TATA HCV BI / HCV/ 01 Sep 2013 Padi, Chennai Telephone : (044) Fax : (044) Visit our website at : 1

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3 Contents Description Page No. Bus 1 POINTS FOR YOUR ATTENTION OUR DISTRIBUTORS BRAKES INDIA WAREHOUSES LIST OF ABBREVIATIONS S CAM BRAKE EXPLODED VIEWS LINING PART NO DETAILS CAM SHAFT DETAILS INTERCHANGEABILITY CHART OLD PRODUCT MATRIX (BEFORE JUNE 06) NON VA/VE VS. VA/VE COMPARISON CLUTCH MASTER CYLINDER DETAILS

4 Contents Description Page No. 12 BUS (1510,1612,1613) BUS (1512,1613,1615) BUS (1610,1612,1616) BUS - LP 1512 TC/52 BSIII (HRTC) BUS - LPO 1512TC/55 BSIII (KDMT), LPO 1613/55 BSIII (AMTS) BUS (1512,1612,1613,1616,1618,1624) SK / SE 1613 BSII 2005 EDITION SE 1613 BSII & BSIII, SK 1613 BSII & BSIII SK / SE 1616 BSII & BSIII LPT 1613 BSII, BSIII, BSIV, LPT 1615 BSII

5 Contents Description Page No. 22 LPT 1616 BSII, BSIII LPK 1615, LPK 1616 BSIII LPK 1618 BSII, BSIII & BSIV LPK 2516 BSII 2007 EDITION LPT 2515 BSII, LPT 2516 BSII LPK 2518C BSII, LPK 2523 BSII & BSIII LPT 2518 BSIII LPT 3118 BSII & BSIII LPK 3118 BSIII & LPT 3723 BSIII LPTA 2038TC & LPTA 3138TC LPS 3516, LPS 3518, LPS 4018, LPS

6 Contents Description Page No. 33 LPS 4923 BSII & BSIII PRIMA (LPS 4023, LPS 4923) PRIMA (LPK 2528, LPK 2538,LPK 3128, LPK 3138) PRIMA (LPS 4028, LPS 4928, LPS 4930, LPS 4938) TRAILER BRAKE CROSS REF PART NOS

7 Points For Your Attention Dear Customer, We are pleased to release the TVS-Girling Ready Reckoner for TATA HCV. While every effort has been made to make the Ready Reckoner clear and concise, suggestions for improvement are welcome. The data in this Ready Reckoner is subject to change from time to time and we reserve the right to effect changes regarding serviceability of parts, as and when necessary. Thanking you and assuring you of our best service at all times. Divisional Manager Technical Service - Marketing Brakes India Limited Chennai

8 The Associated Auto Parts Ltd Ahmedabad, Aurangabad, Indore, Jabalpur, Kalamboli, Kolhapur, Nagpur, Nashik, Pune, Raipur, Rajkot, Solapur, Surat, Vadodara Central Group Ahmedabad, Indore, Mumbai, Nagpur, Pune & Sarkhej India Motor Parts & Accessories Ltd Agra, Ahmedabad, Allahabad, Asansol, Bangalore, Baroda, Bhilwara, Bhubaneswar, Calicut, Chandigarh, Chennai, Cochin, Coimbatore, Cuttack, Delhi Morigate, Dhanbad, Erode, Gandhidham, Guwahati, Hissar, Hubli, Jaipur, Jammu, Jamshedpur, Jodhpur, Jullundhar, Kanpur, Kolhapur, Kolkata, Kota, Ludhiana, Madurai, Mangalore, Nagpur, Navi Mumbai, Patiala, Patna, Pune, Raipur, Rajkot, Ranchi, Salem, Sambalpur, Secunderabad, Silchar, Siliguri, Surat, Tirunelveli, Trichy, Udaipur, Varanasi & Vijayawada. Jullundur Motor Agency (Delhi) Ltd Agra, Allahabad, Alwar, Amritsar, Asansol, Baddi, Bhatinda, Bhilwara, Bhubaneswar, Bikaner, Chandigarh, Cuttack, Dehradun, Gaziabad, Gorakhpur, Gurgoan, Guwahati, Haldwani, Jaipur, Jammu, Jamshedpur, Jhandewalan, Jodhpur,Jullundhar, Kanpur, Kashmeri Gate Delhi, Kolkata, Kota, Lucknow, 8 Our Distributors

9 Our Distributors Ludhiana, Pathankot, Patiala, Patna, Rourkela, Saharanpur, Siliguri, Tinsukia, Udaipur & Varanasi Madras Auto Service Ahmedabad, Aurangabad, Bangalore, Belgaum, Bellary, Calicut, Chennai, Cochin, Coimbatore, Erode, Hubli, Kannur, Kolhapur, Kottayam, Kurnool, Mangalore, Margoa, Mysore, Nagpur, Namakkal, Navi Mumbai, Nellore, Pune, Raipur, Rajahmundry, Rajkot, Salem, Secunderabad, Shimoga, Trichur, Trichy, Trivandrum, Vellore, Vijayawada & Vizag Sundaram Motors Ahmedabad, Bangalore, Baroda, Belgaum, Bellary, Bijapur, Chennai, Cuttack, Devanagari, Gandhidham, Gulbarga, Hubli, Hyderabad, Karimnagar, Kolhapur, Mangalore, Mysore, Nagpur, Nasik, Navi Mumbai, Nellore, Ponda, Poonamallee, Pune, Rajahmundry, Rajkot, Rourkela, Secunderabad, Shimoga, Solapur, Vellore, Vijayawada, Vizag & Yeshwantpur. TV Sundram Iyengar & Sons Ltd Bhopal, Calicut, Cochin, Coimbatore, Erode, Haldwani, Indore, Jabalpur, Jaipur, Jodhpur, Kanpur, Kottayam, Madurai, Namakkal, Pondicherry, Raipur, Salem, Trivandrum, Thirunelveli, Trichy, Trissur, Varanasi & Villupuram 9

10 Brakes India Warehouses NORTH ZONE WEST ZONE BRAKES INDIA LTD BRAKES INDIA LTD 239, SWARAN PARK PLOT NO.3, GAT NO.1059 INDUSTRIAL AREA KRISHNA INDUSTRIAL PARK NEW DELHI WAKI BUDRUK TAL.-KHED PH : (011) PUNE , PH : (02135) / 47 / 48 FAX : (02135) EAST ZONE SOUTH ZONE BRAKES INDIA LTD BRAKES INDIA LTD NH-2, DELHI ROAD 29, SOUTH VANNIYAR STREET BHADUA SHOLINGHUR MOLLARBAGH PO. VELLORE (DISTRICT) DANKUNI, HOOGLY PH : (04172) PH : (033) , /13/14 10

11 List of Abbreviations ABS A/F Alu AS Asb Assy CI CMC CSC CV Dia Fig FLH FRH LH M0 mm NA No O/S Ref RH RLH Rr Anti Lock Braking System Across Flat Aluminium American Standard Asbestos Assembly Cast Iron Clutch Master Cylinder Clutch Slave Cylinder Centre Valve Diameter Figure Front Left Hand Front Right Hand Left Hand WTP with 180 width shoes Millimetre Not Available Number Over Size Reference Right Hand Rear Left Hand Rear 11

12 List of Abbreviations RRH Std VA/VE W/B W/O WTP Rear Right Hand Standard Value Added & Value Engineering Wheel Base Without World Truck Project (Front 200 width, Rear 220 width) Various State Transport Undertakings Abbreviation AMTS APSRTC BMTC DIMTS GSRTC HRTC HSRTC KDMT KSRTC MSRTC PMPML RSRTC TNSTC UPSRTC Ahmedabad Municipal Transport Service Andhra Pradesh State Road Transport Corporation Bangalore Metropolitan Transport Corporation Delhi Integrated Multi-Modal Transit System Gujarat State Road Transport Corporation Himachal Road Transport Corporation Haryana State Road Transport Corporation Kalyan Dombivli Municipal Transport Karnataka State Road Transport Corporation Maharashtra State Road Transport Corporation Pune Mahanagar Parivahan Mahamandal Limited Rajasthan State Road Transport Corporation State Express Transport Corporation (Tamil Nadu) Uttar Pradesh State Road Transport Corporation 12

13 S Cam Brake Exploded views For easy reference of part numbers, we have provided the representative exploded view of S cam brakes. The serial number of parts given in the view are to be related with kit part numbers to understand the kit contents. 13

14 1. Torque Plate 2. Lined Shoe 3. Roller 4. Fulcrum Pin 5. Bush-Fulcrum End 6. Spring-Abument End 7. Cam Shaft 8. O Ring 9. Bush 10. Tube, Flange & Bracket 11. Bush 12. Oil Seal 13. Sleeve Derin 14,15,16,17 Washer & Shim 18. Circlip 19. Dust Cover 20. Grommet 21. Washer 22. Bolt 23. Washer 24. Bolt 25. Spring-Cam End Kit content list Fig No Torque Plate Assy 1,5,9 Tube, Flange & Bracket Assy 10,11,12 Kit Bush 5,6,8,9,11,12,14 to 18, 25 Note : Brakes with metal bush will have Oil Seal (Sl No. 8) in place of O ring

15 1. Torque Plate 2. Lined Shoe 3. Roller 4. Bush-Fulcrum End 5. Fulcrum Pin 6. Cam Shaft 7. O Ring 8. Bush 9. Oil Seal 10. Cam Shaft Bracket 11. Sleeve 12,13,14,15. Washer & Shim 16. Circlip 17. Spring-Cam End 18. Spring-Abument End 19. Dust Cover 20. Grommet 21. Bolt 22. Washer Note : Brakes with metal bush will have Oil Seal (Sl No. 7) in place of O ring 3 Kit content list Fig No Torque Plate Assy 1,4,8,9 Kit Bush 4,7,8,9,12,13,14,15,16,17,

16 Kit content list Fig No Torque Plate Assy 1,6,9,11 Kit Bush 5,6,8,9,10,11,12,13,14,15,16,21 1. Torque Plate 2. Lined Shoe 3. Roller 4. Fulcrum Pin 1 5. Spring-Abument End 6. Bush-Fulcrum End 7. Cam Shaft Washer Oil Seal Washer 11.Bush 12,13,14,15. Washer & Shim Circlip Grommet 18. Dust Cover 19. Grease Nipple 20. Plate 21. Spring-Cam End Split Pin

17 1. Torque Plate 2. Lined Shoe 3. Fulcrum Pin 4. Roller 5. Spring-Abument End 6. Bush-Fulcrum End 7. Cam Shaft 8. Washer 9. Oil Seal 10. Bush 11. Bush 12. Oil Seal 13. Tube, Flange & Bracket 14,15,16,17,18 Washer & Shim 19. Circlip 20. Grease Nipple 21. Relief Valve 22. Bolt 23. Washer 24. Washer 25. Grommet 26. Bolt 27. Dust Cover 28. Plate 29.Spring-Cam End 30.Split Pin 31.Sleeve Kit content list Fig No Torque Plate Assy 1,6,9,11 Tube,Flange & Bracket Assy 11,12,13,20,21 Kit Bush 5,6,8,9,10,11,12,14 to 21,

18 1.Torque Plate 2.Lined Shoe 3.Fulcrum Pin 4.Roller 5.Spring-Abument End 6.Bush-Fulcrum End 7.Cam Shaft 8.Circlip 9.Oil Seal 10.Spacer 11.Bush 12.Washer 13.Split Pin 14,15,16,17.Washer & Shim 18.Circlip 19.Grease Nipple 20.Grommet 21.Bolt 22.Washer 23.Plate 24.Spring-Cam End Kit content list Fig No Torque Plate Assy 1,6,9,11,19 Kit Bush 5,6,8,9,10,11,12,14 to 18,

19 1. Torque Plate 2. Lined Shoe 3. Roller 4. Bush-Fulcrum End 5. Fulcrum Pin 6. Cam Shaft 7. O Ring 8. Bush 9. Clamp 10. Dust Shield 11 to 16. Bracket Assy 17 to 21. Washer & Shim 22. Circlip 23. Spring-Cam End 24. Spring-Abument End 25. Dust Cover 26. Grommet 27. Washer 28. Bolt 29. Oil Seal Kit content list Fig No Torque Plate Assy 1,4,8,29 Kit Bracket 9 to 17 Kit Bush 4,7,8,13,14,15,18 to 24,

20 1. Torque Plate 2. Lined Shoe 3. Spring-Abument End 4. Bush-Fulcrum End 5. Fulcrum Pin 6. Cam Shaft 7. O Ring 8. Bush 9. Oil Seal 10,11,12,13,14. Washer & Shim 15. Circlip 16. Spring-Cam End 17. Bolt 18. Dust Cover 19. Gromet 20. Washer Kit content list Fig No Torque Plate Assy 1,4,8,9 Kit Bush 3,4,7,8,9,10,11,12,13,14,15, Note : Brakes with metal bush will have Oil Seal (Sl No. 7) in place of O ring 20

21 Lining Part Nos Specification No of Rivets / Lined Shoe Std 1 O/S 2 O/S Lining Lining Lining Lining 160 Width - Regular (TVS Grade) Width - Regular (Masu Grade) Width - Regular (Rane Grade) Width - Regular (TVS Grade) Width - Regular (Masu Grade) Width - Regular (Rane Grade) Width - M0 Brake Width - WTP Brake Width - WTP Brake

22 Cam Shaft Details Cam Shaft Length Profile Remarks Part No / mm / mm / mm / mm / mm / mm / mm / mm / mm / mm / 89 is Wear / mm 3 sensor compatible / mm / mm / mm / mm / mm / mm / 76 is Trailer / mm 2 axle shaft / mm / mm / mm / mm 2 22

23 Cam Shaft Details Profile 1 Profile 2 Profile 3 Cam Shaft Length 23

24 Interchangeability chart Delrin Bush Version Brake Vs Metal Bush Version Brake Delrin Bush Metal Bush Equivalent MASU Brake Part No. Brake Part No Lining part No / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / 94 24

25 Interchangeability chart Delrin Bush Version Brake Vs Metal Bush Version Brake Delrin Bush Metal Bush Equivalent MASU Brake Part No. Brake Part No Lining part No / / / / 94 Note : Delrin Bush brake assembly part No., Metal Bush brake assembly part No. & Corresponding MASU Lining Brake assembly part No. are one to one interchangeable 25

26 Old Product Matrix Brake Product Matrix Before June 2006 vehicles. The following parts are different between Non VA/VE & VA/VE. Application : TML 1312 Axle Front Description NON VA/VE VA/VE Brake Assy-LH FJ FJ Brake Assy-RH FJ FJ Torque Plate-LH Torque Plate-RH Flange, Tube & Bracket-LH Flange, Tube & Bracket-RH Cam Shaft-LH Cam Shaft-RH Lined Shoe Assy FJ FJ Roller Application : TML 1312 Axle Rear Description NON VA/VE VA/VE Brake Assy-LH FJ FJ Brake Assy-RH FJ FJ Torque Plate Cam Shaft-LH Cam Shaft-RH Lined Shoe Assy FJ FJ Roller

27 Old Product Matrix Application : TML KULBEER SINGH Axle Rear Description NON VA/VE VA/VE Brake Assy-LH FJ FJ Brake Assy-RH FJ FJ Torque Plate Cam Shaft-LH Cam Shaft-RH Lined Shoe Assy FJ FJ Roller Application : TML 1210 Axle Rear Description NON VA/VE VA/VE Brake Assy-LH FJ FJ Brake Assy-RH FJ FJ Torque Plate Cam shaft-lh Cam shaft-rh Lined Shoe Assy FJ FJ Roller

28 Non VA/VE Vs VA/VE Comparison Mounting Bolt of Flange, Tube & Bracket Non VA / VE - M14 VA / VE - M12 Identification : 1 Check the Mounting Bolt of Flange, Tube & Bracket size is Bolt Head A / F Size in Non VA / VE - 22 mm Bolt Head A / F Size in VA / VE - 18 Identification : 2 Check the Last 4 digit casting part number. Non VA / VE VA / VE

29 Non VA/VE Vs VA/VE Comparison 29

30 Clutch Master Cylinder Details Chart BIL Part No Type & CMC Kit CMC Kit Push Rod Size Major Minor Standout CV mm CV mm AS w/o Push Rod CV mm AS w/o Push Rod CV mm CV mm CV mm CV mm CV mm CV w/o Clevis AS w/o Push Rod Push Rod Standout 30

31 Clutch Master Cylinder Details Chart BIL Part No Similar Assembly is same as except the clevis hole is same as / 6540 except the clevis hole & fluid reservoir type interchangeable with as assembly Conical type reservoir Cylindrical type reservoir Except for the inlet adaptor all parts are common with Adaptor - Angular Adaptor - Vertical is same as except the clevis hole is same as / 6540 except the fluid reservoir type Except for the inlet adaptor all parts are common with Adaptor - Angular Adaptor - Vertical is same as except for Fluid Reservoir Remote type Integral is same as except for Fluid Reservoir Remote type Integral 31

32 Clutch Master Cylinder Details Chart BIL Part No Last 4 Digit Outlet Port Fluid Casting No Size Reservoir M 12 Remote Type M 12 Integral - Conical type M 12 Remote Type M 12 Remote Type M 12 Remote Type M 12 Remote Type M 12 Remote Type M 12 Integral - Conical type M 12 Remote Type M 12 Remote Type M 12 Integral - Cylindrical type M 12 Integral - Cylindrical type 32

33 Vehicle Models LPO 1510/ 55 BS-II&BS-III LP 1512 C BS-III LPO 1512TC/ 55 BS-III (2012 EDITION) LP 1512/ 52 (497 TCIC) BS-III LP 1512TC/ 52 BS-III LP/ LPO 1510 TCIC RHD BS-II LP/ LPO 1512C RHD BS-II LP/ LPO 1613 SUPER MILO LP 1512TC/ 52 BS-III(RSRTC) LP 1512TC/ 59 BS-III (KERALA) LP 1512TC/ 59 BS-III (MSRTC) LP 1512TC/ 59 BS-III (TNSTC) LPO 1512TC/ 53 BS-III (KSRTC) LPO 1512TC/ 55 BS-III (APSRTC) LPO 1512TC/ 55 BS-III (GSRTC) LPO 1512TC/ 55 BS-III (HSRTC) LPO 1512C/ 55 BS-III (BMTC) LPO 1512C/ 55 BS-II (UTTARAKHAND) 33

34 Front Brake : (Delrin Bush) Exploded view page Ref : 14 Brake Assy-LH FJ Brake Assy-RH FJ Torque Plate-LH Torque Plate-RH Cam Shaft-LH Cam Shaft-RH Flange, Tube & Bracket-LH Flange, Tube & Bracket-RH Kit Bush NA Lined Shoe Assy FJ / Kit Lining Set-Std FJ / Kit Lining Set- 1 O/S FJ Kit Lining Set- 2 O/S FJ Dust Cover-Top Dust Cover-Bottom Bush Bush-Fulcrum End O Ring

35 Oil Seal Spring-Cam End Spring-Fulcrum End / Roller Fulcrum Pin Sleeve-Delrin Grommet Front Brake (Metal Bush) Exploded view page Ref : 14 Brake Assy-LH Brake Assy-RH Torque Plate Assy-LH NA Torque Plate Assy-RH NA Flange, Tube & Bracket-LH Flange, Tube & Bracket-RH Kit Bush NA Bush Metal Note : Except for the above parts, all the other parts of Brake Assy is common with delrin bush version Brake Assy. 35

36 Rear Brake : (Delrin Bush) Exploded view page Ref : 15 Brake Assy-LH FJ Brake Assy-RH FJ Torque Plate Cam Shaft-LH Cam Shaft-RH Cam Shaft Bracket Sleeve - Bracket End NA Kit Bush NA Lined Shoe Assy FJ Kit Lining Set-Std FJ Kit Lining Set- 1 O/S FJ Kit Lining Set- 2 O/S FJ Dust Cover-Top Dust Cover-Bottom Bush Delrin Bush-Fulcrum End O Ring Oil Seal Spring-Cam End Spring-Fulcrum End /

37 Roller Fulcrum Pin Grommet Rear Brake : (Metal Bush) Exploded view page Ref : 15 Brake Assy-LH Brake Assy-RH Torque Plate Assy Cam Shaft Bracket Assy NA Kit Bush NA Dust Cover - Bottom NA Dust Cover - Top NA Bush - Metal Oil Seal Sleeve NA Note : Except for the above parts, all the other parts of Brake Assy is common with delrin bush version Brake Assy. CMC (CI Body) CMC Assy CMC Major Kit CMC Minor Kit

38 CMC (Alu Body) CMC Assy CMC Major Kit CMC Minor Kit NA CSC CSC Assy CSC Major Kit CSC Minor Kit CMC (25.4 mm AS type for LP/LPO 1510 & 1512 BSII Variants) CMC Assy CMC Major Kit CMC Minor Kit CSC (38.1mm for LP/LPO 1510 & 1512 BSII Variants) CSC Assy / CSC Major Kit CSC Minor Kit

39 Vehicle Models LP / LPO 1615 TCIC BS-III LP / LPO 1613 SUPER MILO (APSRTC) LPO 1512 TC / 53 BS-III (UPSRTC) LPO 1512 TC / 53 BS-III (KSRTC EDITION) LPO 1512 TC / 53 BS-III (TNSTC) 39

40 Front Brake : (Delrin Bush) Exploded view page Ref : 14 Brake Assy-LH FJ Brake Assy-RH FJ Torque Plate-LH Torque Plate-RH Cam Shaft-LH Cam Shaft-RH Flange, Tube & Bracket-LH Flange, Tube & Bracket-RH Kit Bush NA Lined Shoe Assy FJ / Kit Lining Set-Std FJ / Kit Lining Set- 1 O/S FJ Kit Lining Set- 2 O/S FJ Dust Cover-Top Dust Cover-Bottom Bush Bush-Fulcrum End O Ring Oil Seal

41 Spring-Cam End Spring-Fulcrum End / Roller Fulcrum Pin Sleeve-Delrin Grommet Front Brake (Metal Bush) Exploded view page Ref : 14 TVS Lining Brake Assy-LH Brake Assy-RH Masu Lining Brake Assy-LH Brake Assy-RH Lined Shoe Assy NA Kit Lining Set-Std Kit Lining Set- 1 O/S Kit Lining Set- 2 O/S Torque Plate Assy-LH NA Torque Plate Assy-RH NA Flange, Tube & Bracket-LH

42 Flange, Tube & Bracket-RH Kit Bush NA Bush Metal Note : Except for the above parts, all the other parts of Brake Assy is common with delrin bush version Brake Assy. Rear Brake : (Delrin Bush) Exploded view page Ref : 20 Brake Assy-LH FJ Brake Assy-RH FJ Torque Plate Cam Shaft-LH Cam Shaft-RH Kit Bush NA Lined Shoe Assy FJ Kit Lining Set-Std FJ Kit Lining Set- 1 O/S FJ Kit Lining Set- 2 O/S FJ Dust Cover-Top Dust Cover-Bottom Bush Delrin

43 Bush-Fulcrum End O Ring Oil Seal Spring-Cam End Spring-Fulcrum End / Roller Fulcrum Pin Grommet Rear Brake (Metal Bush) Exploded view page Ref : 20 TVS Lining Brake Assy-LH Brake Assy-RH Masu Lining Brake Assy-LH Brake Assy-RH Lined Shoe Assy NA Kit Lining Set-Std Kit Lining Set-1 O/S Kit Lining Set-2 O/S Torque Plate Assy-LH

44 Torque Plate Assy-RH Kit Bush NA Dust Cover Assy - Bottom NA Dust Cover Assy - Top NA Bush - Metal Oil Seal Note : Except for the above parts, all the other parts of Brake Assy is common with delrin bush version Brake Assy. CMC (CI Body) CMC Assy CMC Major Kit CMC Minor Kit CMC (Alu Body) CMC Assy CMC Major Kit CMC Minor Kit NA CSC CSC Assy CSC Major Kit CSC Minor Kit

45 Vehicle Models LPO 1612TC / 62 BS II (MSRTC) LPO 1612TC / 62 BS-III LPO 1610C-59 RE BUS RHD BS-II LPO 1612C / 62 BS-II LPO 1612C-59RE BUS RHD BS-II & BS-III LPO 1616C RHD BS II 45

46 Front Brake : (Delrin Bush) Exploded view page Ref : 14 Brake Assy-LH FJ Brake Assy-RH FJ Torque Plate-LH Torque Plate-RH Cam Shaft-LH Cam Shaft-RH Flange, Tube & Bracket-LH Flange, Tube & Bracket-RH Kit Bush NA Lined Shoe Assy FJ / Kit Lining Set-Std FJ / Kit Lining Set- 1 O/S FJ Kit Lining Set- 2 O/S FJ Dust Cover-Top Dust Cover-Bottom Bush Bush-Fulcrum End O Ring Oil Seal

47 Spring-Cam End Spring-Fulcrum End / Roller Fulcrum Pin Sleeve-Delrin Grommet Front Brake (Metal Bush) Exploded view page Ref : 14 Brake Assy-LH Brake Assy-RH Torque Plate Assy-LH NA Torque Plate Assy-RH NA Flange, Tube & Bracket-LH Flange, Tube & Bracket-RH Kit Bush NA Bush Metal Note : Except for the above parts, all the other parts of Brake Assy is common with delrin bush version Brake Assy. Rear Brake : Exploded view page Ref : 15 Brake Assy-LH FJ

48 Brake Assy-RH FJ Torque Plate Cam Shaft-LH Cam Shaft-RH Cam Shaft Bracket Sleeve - Bracket End NA Kit Bush NA Lined Shoe Assy FJ Kit Lining Set-Std FJ Kit Lining Set- 1 O/S FJ Kit Lining Set- 2 O/S FJ Dust Cover-Top Dust Cover-Bottom Bush Delrin Bush-Fulcrum End O Ring Oil Seal Spring-Cam End Spring-Fulcrum End / Roller Fulcrum Pin Grommet

49 Rear Brake : (Metal Bush) Exploded view page Ref : 15 Brake Assy-LH Brake Assy-RH Torque Plate Assy Cam Shaft Bracket Assy NA Kit Bush NA Dust Cover - Bottom NA Dust Cover - Top NA Bush - Metal Oil Seal Sleeve NA Note : Except for the above parts, all the other parts of Brake Assy is common with delrin bush version Brake Assy. CMC (CI Body mm standout) CMC Assy CMC Major Kit CMC Minor Kit CMC (Alu Body mm standout) CMC Assy CMC Major Kit CMC Minor Kit NA 49

50 CMC (CI Body mm standout) CMC Assy / CMC Major Kit CMC Minor Kit CMC (Alu Body mm standout) CMC Assy CMC Major Kit CMC Minor Kit NA CSC CSC Assy CSC Major Kit CSC Minor Kit

51 Vehicle Models LP 1512 TC / 52 BS-III (HRTC) 51

52 Front Brake : (Delrin Bush) Exploded view page Ref : 14 Brake Assy-LH Brake Assy-RH Torque Plate Assy-LH Torque Plate Assy-RH Cam Shaft-LH Cam Shaft-RH Flange, Tube & Bracket-LH Flange, Tube & Bracket-RH Kit Bush NA Lined Shoe Assy Kit Lining Set-Std Kit Lining Set- 1 O/S Kit Lining Set- 2 O/S Dust Cover-Top Dust Cover-Bottom Bush Bush-Fulcrum End O Ring Oil Seal

53 Spring-Cam End Spring-Fulcrum End / Roller Fulcrum Pin Sleeve-Delrin Grommet Front Brake (Metal Bush) Exploded view page Ref : 14 Brake Assy-LH Brake Assy-RH Torque Plate Assy-LH NA Torque Plate Assy-RH NA Flange, Tube & Bracket-LH Flange, Tube & Bracket-RH Kit Bush NA Bush Metal Note : Except for the above parts, all the other parts of Brake Assy is common with delrin bush version Brake Assy. 53

54 Rear Brake : (Delrin Bush) Exploded view page Ref : 20 Brake Assy-LH Brake Assy-RH Torque Plate Cam Shaft-LH Cam Shaft-RH Kit Bush NA Lined Shoe Assy Kit Lining Set-Std Kit Lining Set- 1 O/S Kit Lining Set- 2 O/S Dust Cover-Top Dust Cover-Bottom Bush Delrin Bush-Fulcrum End O Ring Oil Seal Spring-Cam End Spring-Fulcrum End / Roller

55 Fulcrum Pin Grommet Rear Brake (Metal Bush ) Exploded view page Ref : 20 Brake Assy-LH Brake Assy-RH Torque Plate Assy-LH Torque Plate Assy-RH Kit Bush NA Dust Cover Assy - Bottom NA Dust Cover Assy - Top NA Bush - Metal Oil Seal Note : Except for the above parts, all the other parts of Brake Assy is common with delrin bush version Brake Assy. CMC (CI Body) CMC Assy CMC Major Kit CMC Minor Kit

56 CMC (Alu Body) CMC Assy CMC Major Kit CMC Minor Kit NA CSC CSC Assy CSC Major Kit CSC Minor Kit

57 Vehicle Models LPO 1613 / CNG BS-III (AMTS) LPO 1512TC / 55 BS-III (KDMT) 57

58 Front Brake : (Delrin Bush) Exploded view page Ref : 14 Brake Assy-LH Brake Assy-RH Torque Plate Assy-LH Torque Plate Assy-RH Cam Shaft-LH Cam Shaft-RH Flange, Tube & Bracket-LH Flange, Tube & Bracket-RH Kit Bush NA Lined Shoe Assy Kit Lining Set-Std Kit Lining Set- 1 O/S Kit Lining Set- 2 O/S Dust Cover-Top Dust Cover-Bottom Bush Bush-Fulcrum End O Ring Oil Seal

59 Spring-Cam End Spring-Fulcrum End / Roller Fulcrum Pin Sleeve-Delrin Grommet Front Brake (Metal Bush) Exploded view page Ref : 14 Brake Assy-LH Brake Assy-RH Torque Plate Assy-LH NA Torque Plate Assy-RH NA Flange, Tube & Bracket-LH Flange, Tube & Bracket-RH Kit Bush NA Bush Metal Note : Except for the above parts, all the other parts of Brake Assy is common with delrin bush version Brake Assy. 59

60 Rear Brake : (Delrin Bush) Exploded view page Ref : 20 Brake Assy-LH Brake Assy-RH Torque Plate Assy-LH NA Torque Plate Assy-RH NA Cam Shaft-LH Cam Shaft-RH Kit Bush NA Lined Shoe Assy Kit Lining Set-Std Kit Lining Set- 1 O/S Kit Lining Set- 2 O/S Dust Cover-Top Dust Cover-Bottom Bush Delrin Bush-Fulcrum End O Ring Oil Seal Spring-Cam End Spring-Fulcrum End /

61 Roller Fulcrum Pin Grommet Rear Brake : (Metal Bush) Exploded view page Ref : 20 Brake Assy-LH Brake Assy-RH Torque Plate Assy-LH Torque Plate Assy-RH Kit Bush NA Dust Cover Assy - Bottom NA Dust Cover Assy - Top NA Bush - Metal Oil Seal Note : Except for the above parts, all the other parts of Brake Assy is common with delrin bush version Brake Assy. CMC (CI Body) CMC Assy CMC Major Kit CMC Minor Kit

62 CMC (Alu Body) CMC Assy CMC Major Kit CMC Minor Kit NA CSC CSC Assy CSC Major Kit CSC Minor Kit

63 Vehicle Models LP 1613 / 52 (697 ENG) BS-IV LPO 1612TC / 62 BS-3( 2013 EDN.) LPO 1613 / 55 CNG BS-IV (DIMTS) LPO 1618 TC / 62 BSIII (KSRTC) LPO1613 / 55 (697 ENG) BSIV LPO1613 CNG BSIV LPO 1512TC / 55 BS-III (TAMILNADU) LPO 1616TC / 62 BS-IV (BMTC) LPO 1618C / 62 BSIII (BMTC) LPO 1618C / 62 BSIII (APSRTC) LPO 1613, 55 WB, 697 CNG BS-IV (PMPL) LPO 1618 RE LE BS-III(BHOPAL) * LPO 1624 RELE BS-III (2012 EDN) * LPO 1628 HIDECK BUS * Note : * models are with front disc brakes (Non BIL supply) 63

64 Front Brake : Exploded view page Ref : 17 Brake Assy-LH Brake Assy-RH Torque Plate Assy-LH NA Torque Plate Assy-RH NA Cam Shaft-LH Cam Shaft-RH Flange, Tube & Bracket-LH NA Flange, Tube & Bracket-RH NA Kit Bush NA Kit Roller Lined Shoe Assy NA Kit Lining Set-Std Kit Lining Set- 1 O/S Kit Lining Set- 2 O/S Dust Cover-LH Dust Cover-LH Dust Cover-RH Dust Cover-RH Bush-Cam End Bush-Bracket End

65 Oil Seal Bush-Fulcrum End Spring-Cam End Spring-Fulcrum End / Fulcrum Pin Grommet NA Sleeve-Delrin Rear Brake : Exploded view page Ref : 18 Brake Assy-LH Brake Assy-RH Torque Plate Assy Cam Shaft-LH Cam Shaft-RH Kit Bush NA Kit Roller Lined Shoe Assy NA Kit Lining Set-Std Kit Lining Set- 1 O/S Kit Lining Set- 2 O/S Dust Cover

66 Dust Cover Bush Oil Seal Bush-Fulcrum End Spring-Cam End Spring-Fulcrum End / Fulcrum Pin Grommet NA Sleeve CMC (Alu Body mm standout) CMC Assy CMC Major Kit CMC Minor Kit NA CMC (Alu Body mm standout) CMC Assy CMC Major Kit CMC Minor Kit NA CSC CSC Assy CSC Major Kit CSC Minor Kit

67 Vehicle Models SK1613 BS-II 2005 EDITION SE 1613 BS-II 2005 EDITION 67

68 Front Brake : (Delrin Bush) Exploded view page Ref : 14 Brake Assy-LH FJ Brake Assy-RH FJ Torque Plate-LH Torque Plate-RH Cam Shaft-LH Cam Shaft-RH Flange, Tube & Bracket-LH Flange, Tube & Bracket-RH Kit Bush NA Lined Shoe Assy FJ / Kit Lining Set-Std FJ / Kit Lining Set- 1 O/S FJ Kit Lining Set- 2 O/S FJ Dust Cover-Top Dust Cover-Bottom Bush Bush-Fulcrum End O Ring

69 Oil Seal Spring-Cam End Spring-Fulcrum End / Roller Fulcrum Pin Sleeve-Delrin Grommet Front Brake (Metal Bush) Exploded view page Ref : 14 Brake Assy-LH Brake Assy-RH Torque Plate Assy-LH NA Torque Plate Assy-RH NA Flange, Tube & Bracket-LH Flange, Tube & Bracket-RH Kit Bush NA Bush Metal Note : Except for the above parts, all the other parts of Brake Assy is common with delrin bush version Brake Assy. 69

70 Rear Brake : (Delrin Bush) Exploded view page Ref : 15 Brake Assy-LH FJ Brake Assy-RH FJ Torque Plate Cam Shaft-LH Cam Shaft-RH Cam Shaft Bracket Sleeve - Bracket End NA Kit Bush NA Lined Shoe Assy FJ Kit Lining Set-Std FJ Kit Lining Set- 1 O/S FJ Kit Lining Set- 2 O/S FJ Dust Cover-Top Dust Cover-Bottom Bush Delrin Bush-Fulcrum End O Ring Oil Seal Spring-Cam End Spring-Fulcrum End /

71 Roller Fulcrum Pin Grommet Rear Brake : (Metal Bush) Exploded view page Ref : 15 Brake Assy-LH Brake Assy-RH Torque Plate Assy Cam Shaft Bracket Assy NA Kit Bush NA Dust Cover - Bottom NA Dust Cover - Top NA Bush - Metal Oil Seal Sleeve NA Note : Except for the above parts, all the other parts of Brake Assy is common with delrin bush version Brake Assy. CMC (25.4 mm AS type BSII) CMC Assy CMC Major Kit

72 CMC Minor Kit CSC (38.1mm for BSII) CSC Assy / CSC Major Kit CSC Minor Kit

73 Vehicle Models SE 1613 BSIII SE 1613 BSII SE 1613TC BSII SE 1613TC BSIII SK 1613TC BSII SK 1613 BSIII 73

74 Front Brake : (Delrin Bush) Exploded view page Ref : 14 Brake Assy-LH FJ Brake Assy-RH FJ Torque Plate-LH Torque Plate-RH Cam Shaft-LH Cam Shaft-RH Flange, Tube & Bracket-LH Flange, Tube & Bracket-RH Kit Bush NA Lined Shoe Assy FJ / Kit Lining Set-Std FJ / Kit Lining Set- 1 O/S FJ Kit Lining Set- 2 O/S FJ Dust Cover-Top Dust Cover-Bottom Bush Bush-Fulcrum End O Ring Oil Seal

75 Spring-Cam End Spring-Fulcrum End / Roller Fulcrum Pin Sleeve-Delrin Grommet Front Brake (Metal Bush) Exploded view page Ref : 14 TVS Lining Brake Assy-LH Brake Assy-RH Masu Lining Brake Assy-LH Brake Assy-RH Lined Shoe Assy NA Kit Lining Set-Std Kit Lining Set- 1 O/S Kit Lining Set- 2 O/S Torque Plate Assy-LH NA Torque Plate Assy-RH NA Flange, Tube & Bracket-LH

76 Flange, Tube & Bracket-RH Kit Bush NA Bush Metal Note : Except for the above parts, all the other parts of Brake Assy is common with delrin bush version Brake Assy. Rear Brake : (Delrin Bush) Exploded view page Ref : 20 Brake Assy-LH FJ Brake Assy-RH FJ Torque Plate Cam Shaft-LH Cam Shaft-RH Kit Bush NA Lined Shoe Assy FJ Kit Lining Set-Std FJ Kit Lining Set- 1 O/S FJ Kit Lining Set- 2 O/S FJ Dust Cover-Top Dust Cover-Bottom Bush Delrin Bush-Fulcrum End O Ring Oil Seal

77 Spring-Cam End Spring-Fulcrum End / Roller Fulcrum Pin Grommet Rear Brake (Metal Bush) Exploded view page Ref : 20 TVS Lining Brake Assy-LH Brake Assy-RH Masu Lining Brake Assy-LH Brake Assy-RH Lined Shoe Assy NA Kit Lining Set-Std Kit Lining Set-1 O/S Kit Lining Set-2 O/S Torque Plate Assy-LH Torque Plate Assy-RH Kit Bush NA Dust Cover Assy - Bottom NA 77

78 Dust Cover Assy - Top NA Bush - Metal Oil Seal Note : Except for the above parts, all the other parts of Brake Assy is common with delrin bush version Brake Assy. CMC (19.05mm CV Integral Reservoir type) CMC Assy CMC Major Kit CMC Minor Kit CMC (25.4mm AS Integral Reservoir type) CMC Assy CMC Major Kit NA CMC Minor Kit NA Kit Fluid Reservoir NA CSC (23.81 mm) CSC Assy CSC Major Kit CSC Minor Kit

79 Vehicle Models SK 1616 BS-II & BS-III (Rear Non BI) SE 1616 BS-II & BS-III (Rear Non BI) 79

80 Front Brake : (Delrin Bush) Exploded view page Ref : 14 Brake Assy-LH Brake Assy-RH Torque Plate Assy-LH Torque Plate Assy-RH Cam Shaft-LH Cam Shaft-RH Flange, Tube & Bracket-LH Flange, Tube & Bracket-RH Kit Bush NA Lined Shoe Assy FJ Kit Lining Set-Std FJ / Kit Lining Set- 1 O/S FJ Kit Lining Set- 2 O/S FJ Dust Cover-Top Dust Cover-Bottom Bush Bush-Fulcrum End O Ring Oil Seal Spring-Cam End

81 Spring-Fulcrum End / Roller Fulcrum Pin Sleeve-Delrin Grommet Front Brake (Metal Bush) Exploded view page Ref : 14 Brake Assy-LH Brake Assy-RH Torque Plate Assy-LH NA Torque Plate Assy-RH NA Flange, Tube & Bracket-LH Flange, Tube & Bracket-RH Kit Bush NA Bush Metal (Bracket End) Bush Metal (Cam End) Oil Seal Note : Except for the above parts, all the other parts of Brake Assy is common with delrin bush version Brake Assy. 81

82 CMC (CI Body) CMC Assy CMC Major Kit CMC Minor Kit CMC (Alu Body) CMC Assy CMC Major Kit CMC Minor Kit NA CSC CSC Assy CSC Major Kit CSC Minor Kit

83 Vehicle Models LPT 1613 TC BSII, BSIII LPT 1613 BSIV LPT 1615 BSII 83

84 Front Brake : (Delrin Bush) Exploded view page Ref : 14 Brake Assy-LH FJ Brake Assy-RH FJ Torque Plate-LH Torque Plate-RH Cam Shaft-LH Cam Shaft-RH Flange, Tube & Bracket-LH Flange, Tube & Bracket-RH Kit Bush NA Lined Shoe Assy FJ / Kit Lining Set-Std FJ / Kit Lining Set- 1 O/S FJ Kit Lining Set- 2 O/S FJ Dust Cover-Top Dust Cover-Bottom Bush Bush-Fulcrum End O Ring Oil Seal

85 Spring-Cam End Spring-Fulcrum End / Roller Fulcrum Pin Sleeve-Delrin Grommet Front Brake (Metal Bush) Exploded view page Ref : 14 TVS Lining Brake Assy-LH Brake Assy-RH Masu Lining Brake Assy-LH Brake Assy-RH Lined Shoe Assy NA Kit Lining Set-Std Kit Lining Set- 1 O/S Kit Lining Set- 2 O/S Torque Plate Assy-LH NA Torque Plate Assy-RH NA Flange, Tube & Bracket-LH

86 Flange, Tube & Bracket-RH Kit Bush NA Bush Metal Note : Except for the above parts, all the other parts of Brake Assy is common with delrin bush version Brake Assy. Rear Brake : (Delrin Bush) Exploded view page Ref : 20 Brake Assy-LH FJ Brake Assy-RH FJ Torque Plate Cam Shaft-LH Cam Shaft-RH Kit Bush NA Lined Shoe Assy FJ Kit Lining Set-Std FJ Kit Lining Set- 1 O/S FJ Kit Lining Set- 2 O/S FJ Dust Cover-Top Dust Cover-Bottom Bush Delrin Bush-Fulcrum End

87 O Ring Oil Seal Spring-Cam End Spring-Fulcrum End / Roller Fulcrum Pin Grommet Rear Brake (Metal Bush) Exploded view page Ref : 20 TVS Lining Brake Assy-LH Brake Assy-RH Masu Lining Brake Assy-LH Brake Assy-RH Lined Shoe Assy NA Kit Lining Set-Std Kit Lining Set-1 O/S Kit Lining Set-2 O/S Torque Plate Assy-LH Torque Plate Assy-RH

88 Kit Bush NA Dust Cover Assy - Bottom NA Dust Cover Assy - Top NA Bush - Metal Oil Seal Note : Except for the above parts, all the other parts of Brake Assy is common with delrin bush version Brake Assy. CMC (25.4 mm AS type) CMC Assy CMC Major Kit CMC Minor Kit CMC (19.05 mm CV type) CMC Assy / CMC Major Kit CMC Minor Kit