SPARE PARTS CATALOG CLASSIC 40

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1 SPARE PARTS CATALOG

2 Table of Contents No. UNIT PART NUMBER SERIAL NUMBER RANGE REFRI- GERANT SECTION 1 GX XXXXC40 to Present (From May 2009 to Present) R410A Page 3 ~ 13 SP XXXXC40 to 0409XXXXC40 (From June 2006 to April 2009) R22 Page 15 ~ 27 SP XXXXC40 to 0506XXXXC40 (From April 2006 to May 2006) R22 Page 29 ~ 43 SP XXXXC40 (March 2006) R22 Page 15 ~ 27 SP XXXXC40 to 0206XXXXC40 (From April 2001 to February 2006) R22 Page 29 ~ 43 SP SERIAL NUMBER LOCATION AND IDENTIFICATION Nameplate Label COOLING AMPS. WITH PUMP COMPR. OUTPUT REFRIGERANT/TOTAL CHARGE DESIGN PRESSURE LO/HI PART NO./WEIGHT SERIAL NO. Month Nameplate Label Position Year Model Sequential Number 2017 DENSO PRODUCTS AND SERVICES AMERICAS, INC. All rights reserved. This book may not be reproduced or copied, in whole or in part, without the written permission of the publisher. DENSO PRODUCTS AND SERVICES AMERICAS, INC. reserves the right to make changes without prior notice. MovinCool, Office Pro and SpotCool are registered trademarks of DENSO Corporation.

3 No.1 SP Unit Part No: GX Unit Serial Number Range: 0509XXXXC40 to Present (From May 2009 to Present) 3

4 Unit Serial Number Range: 0509XXXXC40 to Present ILL SP

5 ILL. NO. Unit Serial Number Range: 0509XXXXC40 to Present DESCRIPTION PART NO. QTY. MODIFICA- TION DATE (mm/'yy) REMARKS 1 Frame Assy, Upper GX Panel Assy, Front GX w/ill.no Cover, Controller GX Frame Assy, Front Left GX Frame Assy, Front Right GX Panel Assy, Left GX w/ill.no Connector, Power Cord GX Frame Sub-Assy, Left Rear GX Frame Sub-Assy, Right Rear GX Panel Assy, Right GX Duct Assy, Exhaust GX Frame, Condenser Filter GX Filter, Condenser GX Frame, Evaporator Filter GX Filter, Evaporator Wire Assy GX Power Cord 15 Washer, Plate For Eyenut (ILL.NO.16) 16 Eyenut M Washer, Plate For Ground 18 Screw M6, L=12, For Ground 19 Screw w/washer M6 1, L=14 20 Panel Sub-Assy GX For Base 21 Terminal Block (TB4), For Condenser Fan Motor 22 Cover Sub-Assy GX For Sub-Control Box 23 Bolt M4 0.7, L=10 24 Screw M4 0.7, L=18 25 Washer, Plate Cover Sub-Assy GX Grill For Evaporator Outlet 27 Washer, Toothed Bolt w/washer M10 1.5, L=17 29 Thermistor, Room Temperature (RTS) 30 Thermistor, Anti-Freeze Up (FTS) 5 SP

6 Unit Serial Number Range: 0509XXXXC40 to Present ILL SP

7 ILL. NO. Unit Serial Number Range: 0509XXXXC40 to Present DESCRIPTION PART NO. QTY. MODIFICA- TION DATE (mm/'yy) REMARKS 1 Compressor Assy GX w/pipe For Discharge & Suction w/ill.no Wire Assy GX Collar LA Cushion LA Washer, Steel Plate For Compressor 5 Nut M8 1.25, For Compressor 6 Core Assy, Evaporator GX Pipe Assy, Capillary GX Core Assy, Condenser GX Pipe Assy, Lower Circuit GX w/ill.no High Pressure Switch Assy GX (HPS) 10 Pipe Assy, Upper Circuit GX Pipe Assy, Connecting GX Washer, Plate For Ground 13 Screw M4 0.7, L=10, For Ground 14 Pipe Assy, Charging Pieces Per Package 7 SP

8 Unit Serial Number Range: 0509XXXXC40 to Present ILL SP

9 ILL. NO. Unit Serial Number Range: 0509XXXXC40 to Present DESCRIPTION PART NO. QTY. MODIFICA- TION DATE (mm/'yy) REMARKS 1 Frame Sub-Assy GX Ring Sub-Assy Motor, Evaporator Fan Casing, Evaporator Fan Cover Nut M Washer, Toothed Bolt M8 1.25, L=16 10 Washer, Plate Nut, Wing M SP

10 Unit Serial Number Range: 0509XXXXC40 to Present ILL SP

11 ILL. NO. Unit Serial Number Range: 0509XXXXC40 to Present DESCRIPTION PART NO. QTY. MODIFICA- TION DATE (mm/'yy) REMARKS 1 Stay Sub-Assy GX Frame Sub-Assy GX Motor, Condenser Fan Nut, Bag M12, For Left Screw 6 Bolt w/washer M6 1, L=14 7 Nut M Collar, Steel Washer, Wave SP

12 Unit Serial Number Range: 0509XXXXC40 to Present E+ E- L+ L- T R S RC Y G , 6, 7 15, , ILL SP

13 ILL. NO. Unit Serial Number Range: 0509XXXXC40 to Present DESCRIPTION PART NO. QTY. MODIFICA- TION DATE (mm/'yy) REMARKS 1 Terminal Block (TB1), For Power Cord 2 Screw M4 0.7, L=18 3 Washer, Plate Relay, Compressor (MCC) 5 Screw M4 0.7, L=10, For Holder 6 Relay, Fan Motor (MCF), For Evaporator 7 Holder, Relay w/ill.no.6 8 Overcurrent Relay, Evaporator Fan (OCF1) 9 Overcurrent Relay, Condenser Fan (OCF2) 10 Relay, Reverse Phase Protecter (RPHR) 11 Controller Assy (RB), w/ill.no Fuse A, 250V 5 Pieces Per Package 12 Support Terminal Block GX For Input/Output Signal (TB2) 14 Screw w/washer M3 0.5, L=16 15 Washer, Plate Nut M Switch Assy GX Operation Panel & PCB 18 Wire Assy (TB1) (MCC) 19 Wire Assy (RB) (RPHR) 20 Wire Assy (MCF) (OCF1) 21 Wire Assy (MCC) (OCF2) 22 Wire Assy (RB) (TB2) 23 Wire Assy (RB) (OCF1), (OCF2) 24 Wire Assy (MCC), (MCF) (OCF1), (OCF2) 25 Wire Assy (RB) Operation Panel 26 Wire Assy (OCF2) (TB4) 27 Wire Assy (TB1) (MCF) 28 Wire Assy (RB) (HPS) 29 Wire Assy (RB) (RTS) 30 Wire Assy For Ground 31 Screw w/washer M4 0.7, L=10 32 Washer, Toothed For Screw w/washer (ILL.NO.31) 13 SP

14 [ Memo ] 14

15 No.2, 4 SP Unit Part No: Unit Serial Number Range: 0606XXXXC40 to 0409XXXXC40 (From June 2006 to April 2009) March 2006 (0306) 15

16 Unit Serial Number Range: 0606XXXXC40 to 0409XXXXC40, 0306XXXXC ILL SP

17 ILL. NO. Unit Serial Number Range: 0606XXXXC40 to 0409XXXXC40, 0306XXXXC40 DESCRIPTION PART NO. QTY. MODIFICA- TION DATE (mm/'yy) Unit Assy REMARKS 1 Frame Assy Upper 2 Panel Assy Front 3 Panel Assy For Evaporator 4 Panel Assy w/ill.16 5 Panel Assy Side 6 Panel Assy Right 7 Panel Assy Rear 8 Duct Assy, Exhaust Filter For Evaporator 10 Filter For Condenser 11 Frame Assy For Evaporator 12 Frame Assy For Condenser 13 Bolt, Spacer M16, Hex.Size Eyenut M16 15 Wire Assy Power Cord 16 Connector For Power Cord 17 Nut, Holder M16, Hex.Size Bolt, Spacer M16, Hex.Size Washer, Plate T Washer, Plate T3 33 Washer, Plate For Ground 34 Screw, Crossrecess Pan M6, L12, For Ground 35 Bolt, w/washer M6, L14 17 SP

18 Unit Serial Number Range: 0606XXXXC40 to 0409XXXXC40, 0306XXXXC ILL SP

19 ILL. NO. Unit Serial Number Range: 0606XXXXC40 to 0409XXXXC40, 0306XXXXC40 DESCRIPTION PART NO. QTY. MODIFICA- TION DATE (mm/'yy) REMARKS 1 Compressor Assy Core Assy Evaporator 3 Core Assy Condenser 4 Tube Assy, Capillary Switch Assy, Pressure High Pressure Switch 6 Accessory Kit, Service Compressor Mount Parts 7 Pipe Assy For Charging, 5 Pieces Per Package 10 Washer, Plate T Screw, Crossrecess Pan M4, L10 12 Bolt M6, L12 19 SP

20 Unit Serial Number Range: 0606XXXXC40 to 0409XXXXC40, 0306XXXXC ILL SP

21 ILL. NO. Unit Serial Number Range: 0606XXXXC40 to 0409XXXXC40, 0306XXXXC40 DESCRIPTION PART NO. QTY. MODIFICA- TION DATE (mm/'yy) 1 Frame Sub-Assy Ring Sub-Assy Motor Fan Casing, Evaporator Fan Cover Nut, Flange M8 11 Washer, Toothed ID Bolt, Slotted Hexagon Washer, Plate T1 14 Nut, Wing M5 REMARKS 21 SP

22 Unit Serial Number Range: 0606XXXXC40 to 0409XXXXC40, 0306XXXXC ILL SP

23 ILL. NO. Unit Serial Number Range: 0606XXXXC40 to 0409XXXXC40, 0306XXXXC40 DESCRIPTION PART NO. QTY. MODIFICA- TION DATE (mm/'yy) REMARKS 1 Stay Sub-Assy Motor Fan Nut, Bag For Left Screw 10 Bolt, w/washer M6, L14 11 Nut, Flange M8 12 Collar, Steel Washer, Wave T SP

24 Unit Serial Number Range: 0606XXXXC40 to 0409XXXXC40, 0306XXXXC , , ILL SP

25 ILL. NO. Unit Serial Number Range: 0606XXXXC40 to 0409XXXXC40, 0306XXXXC40 DESCRIPTION PART NO. QTY. MODIFICA- TION DATE (mm/'yy) Controller Assy REMARKS 1 Terminal (TB1), For Power Cord 2 Terminal (TB2), For Branch Circuit 3 Relay /'07 For Evaporator Fan Motor /'07- For Evaporator Fan Motor 4 Thermal (Overcurrent Relay) /'07 For Evaporator Fan Motor /'07- For Evaporator Fan Motor 5 Relay Thermostat For Antifreezing 7 Cap Lamp Color:Clear 9 Lamp Color:Red 10 Switch Assy Knob Clip Clip D12 14 Reverse Phase Relay Kit /'06 Controller Assy (Reverse Phase Relay) /'06-20 Nut, Hexagon M4 21 Washer, Plate T Screw, w/washer M4, L10 23 Bolt, w/washer M4, L8 24 Screw M4, L18 25 Screw M3, L8 26 Washer, Plate T Screw M4, L10 28 Washer, Plate T Screw, w/washer M4, L8 25 SP

26 Unit Serial Number Range: 0606XXXXC40 to 0409XXXXC40, 0306XXXXC ,14 ILL SP

27 ILL. NO. Unit Serial Number Range: 0606XXXXC40 to 0409XXXXC40, 0306XXXXC40 DESCRIPTION PART NO. QTY. MODIFICA- TION DATE (mm/'yy) Control Box Assy REMARKS 1 Relay /'07 For Compressor /'07- For Compressor 2 Thermal (Overcurrent Relay) /'07 For Compressor /'07- For Compressor 3 Thermal (Overcurrent Relay) /'07 For Condenser Fan Motor /'07- For Condenser Fan Motor 4 Cover Screw, w/washer M4, L10 11 Screw M4, L18 12 Washer, Plate T Nut, Hexagon M4 14 Washer, Plate T SP

28 [ Memo ] 28

29 No.3, 5 SP Unit Part No: Unit Serial Number Range: 0406XXXXC40 to 0506XXXXC40 (From April 2006 to May 2006) Unit Part No: , Unit Serial Number Range: 0401XXXXC40 to 0206XXXXC40 (From April 2001 to February 2006) 29

30 Unit Serial Number Range: 0406XXXXC40 to 0506XXXXC40, 0401XXXXC40 to 0206XXXXC ILL SP

31 ILL. NO. Unit Serial Number Range: 0406XXXXC40 to 0506XXXXC40, 0401XXXXC40 to 0206XXXXC40 DESCRIPTION PART NO. QTY. MODIFICA- TION DATE (mm/'yy) Unit Assy REMARKS 1 Frame Assy Upper 2 Panel Assy Front 3 Panel Assy For Evaporator 4 Panel Assy w/ill.16 5 Panel Assy Side 6 Panel Assy Right 7 Panel Assy Rear 8 Duct Assy, Exhaust Filter For Evaporator 10 Filter For Condenser 11 Frame Assy For Evaporator 12 Frame Assy For Condenser 13 Bolt, Spacer M16, Hex.Size Eyenut M16 15 Wire Assy Power Cord 16 Connector For Power Cord 17 Nut, Holder M16, Hex.Size Bolt, Spacer M16, Hex.Size Washer, Plate T Washer, Plate T3 33 Washer, Plate For Ground 34 Screw, Crossrecess Pan M6, L12, For Ground 35 Bolt, w/washer M6, L14 31 SP

32 Unit Serial Number Range: 0406XXXXC40 to 0506XXXXC40, 0401XXXXC40 to 0206XXXXC ILL SP

33 ILL. NO. Unit Serial Number Range: 0406XXXXC40 to 0506XXXXC40, 0401XXXXC40 to 0206XXXXC40 DESCRIPTION PART NO. QTY. MODIFICA- TION DATE (mm/'yy) REMARKS 1 Compressor Assy Core Assy Evaporator 3 Core Assy Condenser 4 Tube Assy, Capillary Switch Assy, Pressure High Pressure Switch 6 Accessory Kit, Service Compressor Mount Parts 7 Pipe Assy For Charging, 5 Pieces Per Package 10 Washer, Plate T Screw, Crossrecess Pan M4, L10 12 Bolt M6, L12 33 SP

34 Unit Serial Number Range: 0406XXXXC40 to 0506XXXXC40, 0401XXXXC40 to 0206XXXXC ILL SP

35 ILL. NO. Unit Serial Number Range: 0406XXXXC40 to 0506XXXXC40, 0401XXXXC40 to 0206XXXXC40 DESCRIPTION PART NO. QTY. MODIFICA- TION DATE (mm/'yy) 1 Frame Sub-Assy Ring Sub-Assy Motor Fan Casing, Evaporator Fan Cover Nut, Flange M8 11 Washer, Toothed ID Bolt, Slotted Hexagon Washer, Plate T1 14 Nut, Wing M5 REMARKS 35 SP

36 Unit Serial Number Range: 0406XXXXC40 to 0506XXXXC40, 0401XXXXC40 to 0206XXXXC ILL SP

37 ILL. NO. Unit Serial Number Range: 0406XXXXC40 to 0506XXXXC40, 0401XXXXC40 to 0206XXXXC40 DESCRIPTION PART NO. QTY. MODIFICA- TION DATE (mm/'yy) REMARKS 1 Bracket, Motor Motor Fan Nut, Bag For Left Screw 10 Bolt, w/washer M6, L14 11 Nut, Flange M8 12 Collar, Steel Washer, Wave T SP

38 Unit Serial Number Range: 0406XXXXC40 to 0506XXXXC40, 0401XXXXC40 to 0206XXXXC ,21 4 3, ILL SP

39 ILL. NO. Unit Serial Number Range: 0406XXXXC40 to 0506XXXXC40, 0401XXXXC40 to 0206XXXXC40 DESCRIPTION PART NO. QTY. MODIFICA- TION DATE (mm/'yy) Controller Assy -06/'05 REMARKS 1 Terminal (TB1), For Power Cord 2 Terminal (TB2), For Branch Circuit 3 Relay For Evaporator Fan Motor 4 Thermal (Overcurrent Relay) For Evaporator Fan Motor 5 Relay Thermostat For Antifreezing 7 Cap Lamp Color:Clear 9 Lamp Color:Red 10 Switch Assy Knob Clip Clip D12 20 Nut, Hexagon M4 21 Washer, Plate T Screw, w/washer M4, L10 23 Bolt, w/washer M4, L8 24 Screw M4, L18 25 Screw M3, L8 26 Washer, Plate T Screw M4, L10 28 Washer, Plate T Screw, w/washer M4, L8 39 SP

40 Unit Serial Number Range: 0406XXXXC40 to 0506XXXXC40, 0401XXXXC40 to 0206XXXXC , , ILL SP

41 ILL. NO. Unit Serial Number Range: 0406XXXXC40 to 0506XXXXC40, 0401XXXXC40 to 0206XXXXC40 DESCRIPTION PART NO. QTY. MODIFICA- TION DATE (mm/'yy) REMARKS Controller Assy 07/'05- Except 03/'06 1 Terminal (TB1), For Power Cord 2 Terminal (TB2), For Branch Circuit 3 Relay For Evaporator Fan Motor 4 Thermal (Overcurrent Relay) For Evaporator Fan Motor 5 Relay Thermostat For Antifreezing 7 Cap Lamp Color:Clear 9 Lamp Color:Red 10 Switch Assy Knob Clip Clip D12 20 Nut, Hexagon M4 21 Washer, Plate T Screw, w/washer M4, L10 23 Bolt, w/washer M4, L8 24 Screw M4, L18 25 Screw M3, L8 26 Washer, Plate T Screw M4, L10 28 Washer, Plate T Screw, w/washer M4, L8 41 SP

42 Unit Serial Number Range: 0406XXXXC40 to 0506XXXXC40, 0401XXXXC40 to 0206XXXXC ,14 ILL SP

43 ILL. NO. Unit Serial Number Range: 0406XXXXC40 to 0506XXXXC40, 0401XXXXC40 to 0206XXXXC40 DESCRIPTION PART NO. QTY. MODIFICA- TION DATE (mm/'yy) Control Box Assy REMARKS 1 Relay For Compressor 2 Thermal (Overcurrent Relay) For Compressor 3 Thermal (Overcurrent Relay) For Condenser Fan Motor 4 Cover Screw, w/washer M4, L10 11 Screw M4, L18 12 Washer, Plate T Nut, Hexagon M4 14 Washer, Plate T SP

44 Third Issue: December 2017

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