Every Calling is Great, When Great ly Pursued.
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1 Diamond Motorcycle Oil Field PRoduct and ATV Guide
2 Every Calling is Great, When Great ly Pursued. OLIVER WENDELL HOLMES At the Diamond Chain Company, the calling to design and manufacture the world s highest-performing roller chain is greatly pursued every day by teams of passionate technical experts who have made your success their life s work. It s that intensity of focus that some of the world s greatest inventors trusted to provide the drive chains they needed to transform the world. From the Wright Brothers, to Henry Ford, to the global leaders of our time, Diamond chain is the roller chain most trusted to perform, when performance matters most. 2
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8 Yamaha (continued) YZ125 (90-92) YZ125 (93-01) YZ125 (02-03) YZ175 (1976) YZ250 (1974) YZ250 (1975) YZ250 (1976) YZ250 (1977) YZ250 (78-79) YZ250 (1980) YZ250 (1981) YZ250 (1982) YZ250 (1983) YZ250 (1984) YZ250 (1985) YZ250 (1986) YZ250 (1987) YZ250 (1988) YZ250 (89-90) YZ250 (1991) YZ250 (1992) YZ250 (1993) YZ250 (94-97) YZ250 (98-03) YZ360 (74-75) YZ400 (77-78) YZ400 (1979) YZ400F (98-00) YZ426F (01-02) YZ450F (2003) YZ465 (1980) YZ465 (1981) YZ490 (1982) YZ490 (83-85) YZ490 (86-90) YZ80 (1978) YZ80 (1979) YZ80 (1980) YZ80 (1981) YZ80 (1982) YZ80 (1983) YZ80 (84-85) YZ80 (86-92) YZ80 (93-01) YZ80 (02-03) YZF1000R (1997) YZF1000R R1 (98-01) YZF1000R I.E. R1 (00-03) YZF250F (01-03) YZF600R (94-99) YZF600R (99-03) YZF-R1 (00-03) YZF-R1 (2004) YZF-R6 (2003) YZF-R7 (00-01) ATV Chain Application Bombardier Polaris DS650 (00-02) TRAIL BLAZER (99) Honda 250 TRAIL BLAZER (00) 250 TRAIL BLAZER (01-04) TRAIL BLAZER (05) ATC185 (80) TRAIL BOSS (95-99) ATC185S (81-83) XPLORER 4x4 (00-02) ATC200/E (81-82) XPLORER 4x4 (97-99) ATC200S (84-86) XPRESS (96-99) ATC200X (83-85) TRAIL BOSS 2x4 (00) ATC200X (86-87) TRAIL BOSS 2x4 (01-03) ATC250R (81-82) TRAIL BOSS 2x4 (03-05) ATC250R (83-84) TRAIL BLAZER (03) ATC250R (85-86) SCRAMBLER 2x4 (00-01) ATC350X (85) SCRAMBLER 2x4 (02) ATC350X (86) SCRAMBLER 4x4 (99-02) TRX200 (90-91) XPLORER 4x4 (99-02) TRX200D (91-97) SCRAMBLER 2x4 (01-02) TRX200X (86-88) SCRAMBLER 4x4 (98-06) TRX250X (87-92) SPORTSMAN 6x6 (00-04) TRX250R (86-89) TRX300EX (93-06) Suzuki TRX400EX (99-02) TRX400EX (03-05) LT80 Quad Sport (89-06) TRX450R (04-05) LT-F160 Quad Runner (91-01) Kawasaki LT-Z400 Quad Sport Z (03-06) Yamaha KEF300A/B Lakota (95-03) KSF80 KFX (03-06) YFA125 Breeze (89-04) KSF250 Mojave (87-04) YFS200 Blaster (88-06) KXF400 A KFX (03-06) YFZ350 Banshee (89-06 all) KXF250 Tecate (87-88) YFM350 Wolverine (00-04) KXT250 (83-85) YFM350X Warrior (89-04) KXT250 (86-87) YFZ450 (04-05 all) YFM660R Raptor (01-05 all) R Raptor (01-02)
9 POWERSPORTS CHAIN Chain Descriptions and Dimensions Diamond s Powersports chains are designed to meet the individual needs of the powersports enthusiast for ATVs, go-karts, motorcycles, and snowmobiles. Multi-Service chains, DURALUBE chains, and RING LEADER DURALUBE These which includes material selection, precise component fabrication, exacting heat treatment, and assembly techniques. DURALUBE chains eliminate hit or miss lubrication. Theses chains are constructed using a one-piece powdered metal bushing/roller combination which has lubricant drawn in under vacuum. In service, this lubricant is released and provides supplemental lubrication to the pin/bushing joint between regularly scheduled maintenance. RING LEADER of regular chains. O-ring lubrication system seals in lubricant and seals out foreign contaminants. Note: Powersports chains are also available with a bronze or nickel plating. Dimensions in Diamond Number Plating Brass Brass Nickel Brass Nickel Brass Brass Brass Pitch * These chains are rollerless dimension shown is bushing diameter. **Chain uses oval contour side plates and is supplied riveted endless. Roller Width Roller Diameter * * * 5.080* Pin Diameter Link Plate Thickness C R K Kg Per M Average Tensile Strength
10 Maintenance and Lubrication Diamond exercises rigid controls and surveillance throughout production to ensure uniformity of all component parts. Of course, no matter how superior a roller chain, its full potential will not be realized if it is not properly installed and maintained. Tensioning quickly cause a failure. Consult powersports equipment manufacturer s manual for proper tensioning and mid-span movement. MID-SPAN MOVEMENT Cleaning and Re-lubrication Perhaps the largest contributor to shortened chain life is inadequate lubrication. All working parts of a chain should be lubricated uniformly. The use of the highest viscosity oil - ations warrant. Lubrication Roller chain consists of a series of connecting traveling metallic bearings, which must be properly lubricated to obtain the maximum service life of the chain. Although many slow speed drives operate successfully with little or no lubrication beyond the initial factory lubrication, proper lubrication will greatly extend the useful life of every chain drive. The chain drive requires lubrication for six purposes: 1. To resist wear of the pin-bushing joint. 2. To cushion impact loads. 3. To dissipate any heat generated To lubricate chain-sprocket contact surfaces. 6. To retard rust or corrosion. With proper lubrication, a separating wedge of lubrication is formed between the pins and bushings in the chain joints much like that formed in journal bearings. The viscos 10
11 NOTES 11
12 DIAMOND CHAIN COMPAN Y Americas Corporate Headquarters 402 Kentucky Avenue Indianapolis, Indiana PH: US CHAIN ( ) Fax: Dallas Service Center 9120 Premier Row Dallas, Texas PH: Fax: Sacramento Service Center 1331 Terminal St. West Sacramento, California PH: Fax: sales@diamondchain.com Canada/Mexico PH: United Kingdom Unit 7 9 Blaydon Industrial Park Chainbridge Road Blaydon on Tyne NE21 5AB PH: sales@diamondchain.co.uk Asia Century Financial Tower, Unit 2005 No. 1 Suhua Road, SIP, Suzhou Jiangsu Province, China PH: salescn@diamondchain.com The Diamond Chain Company 2012 DC-MAGEU nothing outlasts a diamond
ASME/ANSI Series Chain 4. Heavy Series Chain 5. Non-Standard Series Chain 5. ISO/British Standard Series Chain 6. Specialty Application Chain 6-8
Diamond Oil Sapphire Field PRoduct Product Guide Table of Contents ASME/ANSI Series Chain 4 Heavy Series Chain 5 Non-Standard Series Chain 5 ISO/British Standard Series Chain 6 Specialty Application Chain
Every Calling is Great, When Great ly Pursued.
TM DIAMOND CHAIN COMPANY Diamond Oil Infinity Field Product PRoduct Guide Every Calling is Great, When Great ly Pursued. OLIVER WENDELL HOLMES At the Diamond Chain Company, the calling to design and manufacture
Standard Series Chain 4-5. Heavy Series Chain 6. Non-Standard Series Chain 7. High Strength/Lift Chain 8-9. Specialty Lubrication DURALUBE Chain 10
Diamond Oil Field ondensed Poduct Product Guide Guide Table of ontents Standard Series hain 4-5 Heavy Series hain 6 Non-Standard Series hain 7 High Strength/Lift hain 8-9 Specialty Lubrication DUALUBE
Diamond Oil Field PRoduct Guide Diamond Condensed Product Guide
Diamond Product Diamond Oilondensed Field Poduct GuideGuide Table of ontents ASE/ASI Series hain 4-5 Heavy Series hain 6 on-standard Series hain 7 High Strength/Lift hain 8-9 Specialty Lubrication DUALUBE
Diamond. Oil Field PRoduct
Agriculture roduct Guide Diamond Oil ield Roduct Guide able o Contents Diamond Series Standard Series 4 Heavy Series 4 Double itch 5 ower ransmission Chain 5 Conveyor Chain 5 Sapphire Series Standard Series
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