Collaboration education program with AVL

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1 Collaboration education program with AVL Jin KUSAKA, Professor, Ph.D WASEDA UNIVERSITY

2 Job hunting ( ), KUSAKA Lab. Master (past 5 years) Toyota 3 Honda 4 NISSAN 7 MAZDA 4 SUZUKI 5 (overseas 2) ISUZU 3 Mitsubishi Heavy Industry 1 Mitsubishi Fuso 4 Yamaha 1 Denso 1 IHI 1 Showa- Shell 1 Calsonickansei 1(oversea) Continental, Japan 1(oversea) NGK 1 JR- Tokai 1 Bachelor (past 5 years) DENSO 1 SUZUKI 2 Hino 2 IHI 1 Fujitsu 1 Komatsu 1 Toyota Industry Corp 1 Grad. school others

3 Waseda- AVL Collaboration Courses, FY2016 AVL A fund WASEDA University Lecturers A fee for running the class - Open the course - Students Lecture Program

4 Lecture schedule & outline on Friday at 14:45-16:15 Date Lecture (English title) Outline (2 or 3 sentences) Lecturer 1 4/8 2 4/15 3 4/22 4 5/6 General Lecture Overview, AVL introduction and introduction into engine development Automotive engine development in the future Powertrain System Electrification Overview Engine Development Process Short introduction into the technology of combustion engines and engine development Future Passenger Car Powertrain Trends beyond 2020 considering legislation and performance Introduction Definition and classification of hybrid vehicle concepts Hybrid vehicle modes Regulations and Certification of Hybrids Components of a hybrid drivetrain Powertrain control Summarizes AVL's approach towards developing a new engine

5 Lecture schedule & outline on Friday at 14:45-16:15 Date Lecture (English title) Outline (2 or 3 sentences) Lecturer 5 5/13 Front loading process, virtual engine development 6 5/20 Concept design engine 7 5/27 Base Engine Simulation 8 6/3 Thermodynamic Layout Engine Concept of front loading Description of latest technologies in virtual engine development using simulation tools: 1- dimensional tools for defining main engine parameters and engineering targets 3- dimensional tools for detailed analysis for product definition and validation Technology selection Definition of main parameters Design methodology Typical simulation tasks and possibilities in engine development Thermodynamic methodology to define optimum engine layout

6 Lecture schedule & outline on Friday at 14:45-16:15 Date Lecture (English title) Outline (2 or 3 sentences) 9 6/ / / /1 Production/Cost Engineering in engine development Systematic Engine Validation Functional engine testing, powertrain testing Engine Calibration, Homologation Design for manufacturing Cost engineering tools and methods Design Verification Plan & Reporting (DVP&R) Systematic test planning (load matrix) Examples of functional testing on component level, engine level and powertrain level Advanced methodology of engine calibration Homologation for each country Lecture r

7 Lecture schedule & outline on Friday at 14:45-16:15 Date Lecture (English title) Outline (2 or 3 sentences) 13 7/8 Test environment and measurement devices 14 7/15 Vehicle testing/ fleet testing Test equipment required for powertrain development Model based powertrain testing Objectives of vehicle testing, why is vehicle testing required? Examples for vehicle testing/fleet testing Lectu rer

8 questionnaire 1 : positive points about the lecture (1/3) positive points about the lecture Understood the importance of front- loading process. It was good to learn about the automotive manufacturer's powertrain development.(3) Lecture materials were very clear, detailed and easy to read. (2) Detailed examples of analysis on engine development helped students have a clear image of the development process. Could deepen the knowledge of state- of- the- art technology. Lecture was conducted in plain English so it was easy to understand. Could deepen the knowledge of development process of automotive engine and its methodology.

9 questionnaire 1 : positive points about the lecture (2/3) positive points about the lecture Learnt about the important considerations in engine research and development from the engineer's perspective. Gained increased knowledge of AVL. Learnt about the methodology for developing a reliable and high- performance powertrain and had better understanding on automotive manufacturer's technology and its development activities. Introduction of development tool was interesting. I was more interested in the lecture thanks to the mini quiz. It was a good opportunity to listen to the lecture in English.

10 questionnaire 1 : positive points about the lecture (3/3) positive points about the lecture Comparison of manufacturers was very interesting. Summary of advantage / disadvantage of each type of HEV was very interesting.

11 questionnaire 2 : suggestions for improvement (1/2) suggestions for improvement Lecture was not conducted in an interactive manner. (2) It would have been better if the lecture had been more participative and open to the students. It is questionable whether mini quiz was really necessary. Many students were just copying the sentences in the materials. Writing a report would be better. The intention of some problems in the mini quiz was not very clear and hard to answer. Time for mini quiz was sometimes too short. Some lecture materials were difficult to understand. Language barrier prevented some students from deepening the understanding.

12 questionnaire 2 : suggestions for improvement (2/2) suggestions for improvement Volume of Prof. 's material was slightly too much and the latter half of his lecture seemed to be a bit too brief. Narrowing down the topics would be better. (esp.front loading process) Some technical terms were difficult to understand in English. (2) It seems attendance has not been considered for the assessment.

13 questionnaire 3 : Impressed topics of the lecture (2/2) Impressed topics of the lecture Front loading process(2) Concept of Hybrid Vehicle Engine (Learnt the point that HV engine is operated at the rate of maximum efficient point and its surplus power is allotted for charging.) Advantages of stroke engines in generating outputs Base engine simulation (If students are provided the opportunity for simulation experience, it would be interesting.) Optimum engine layout Optimum combustion chamber shape of diesel engine Lecture about the process of each engine type s development and its operating principle was interesting.

14 questionnaire 3 : Impressed topics of the lecture (2/2) Impressed topics of the lecture AVL integrated powertrain development methodology Task allocation method in the development process. Types of suspension and its structure Front- loading Method (to put the greater proportion of the workload at the beginning of the development process) With the advancement of simulation technology, this trend will be strengthened.

15 a questionnaire 4,5 : Rating for self-evaluation v.s. for lecture (2 people) Good lecture! (2 people)

16 Lecture schedule & outline, 2017 on Friday at 14:45-16:15 Date Lecture (English title) Outline (2 or 3 sentences) 1 4/7 2 4/14 3 4/21 General Lecture Overview, AVL introduction and introduction into engine development Automotive engine development in the future Powertrain System Electrification Short introduction into the technology of combustion engines and engine development Future Passenger Car Powertrain Trends beyond 2020 considering legislation and performance Introduction Definition and classification of hybrid vehicle concepts Hybrid vehicle modes Regulations and Certification of Hybrids Components of a hybrid drivetrain Powertrain control Lecture r

17 Lecture schedule & outline, 2017 on Friday at 14:45-16:15 Date Lecture (English title) Outline (2 or 3 sentences) 4 4/28 5 5/12 Overview Engine Development Process Front loading process, virtual engine development 6 5/19 Concept design engine Summarizes AVL's approach towards developing a new engine Concept of front loading Description of latest technologies in virtual engine development using simulation tools: 1- dimensional tools for defining main engine parameters and engineering targets 3- dimensional tools for detailed analysis for product definition and validation Technology selection Definition of main parameters Design methodology Lecture r

18 Lecture schedule & outline, 2017 on Friday at 14:45-16:15 Date Lecture (English title) Outline (2 or 3 sentences) - 5/23 7 5/26 Joint Symposium with Okuma Small Auditorium Thermodynamic Layout Engine 8 6/2 Systematic Engine Validation 9 6/9 Base Engine Simulation 10 6/16 Functional engine testing, powertrain testing Japan Automotive Industry in Global Environment - OEM, University, Government and ESP collaboration Thermodynamic methodology to define optimum engine layout Design Verification Plan & Reporting (DVP&R) Systematic test planning (load matrix) Examples of simulations implemented in the engine development process Examples of functional testing on component level, engine level and powertrain level Lecture r Guest

19 Lecture schedule & outline, 2017 on Friday at 14:45-16:15 Date Lecture (English title) Outline (2 or 3 sentences) Lecturer 11 6/23 Engine Calibration, Legislation 12 6/ /7 14 8/4 Test environment and measurement devices Production/Cost Engineering in engine development Excursion to AVL Japan Technical Center Advanced methodology of engine calibration Legislation for each country Test equipment required for powertrain development Model based powertrain testing Design for manufacturing Cost engineering tools and methods Facility tour to observe advanced actual testing and test equipment

20 New endowed course in 2017 A fund AVL Lecturers A fee for running the class Lecture Program WASEDA University - Open the class - Students Two higher grade students Two weeks internship in Graz Travel fee

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