Tank Automotive Research, Development & Engineering Center Mr. Chuck Coutteau, Associate Director Ground Vehicle Power & Mobility
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1 Overview Tank Automotive Research, Development & Engineering Center Mr. Chuck Coutteau, Associate Director Ground Vehicle Power & Mobility
2 Report Documentation Page Form Approved OMB No Public reporting burden for the collection of information is estimated to average 1 hour per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington VA Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to a penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. 1. REPORT DATE 04 FEB REPORT TYPE briefing 3. DATES COVERED to TITLE AND SUBTITLE TARDEC OVERVIEW; Ground Vehicle Power and Mobility 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6. AUTHOR(S) Chuck Coutteau 5d. PROJECT NUMBER 5e. TASK NUMBER 5f. WORK UNIT NUMBER 7. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES) U.S. RDECOM-TARDEC,6501 E. 11 Mile Rd,Warren,MI, SPONSORING/MONITORING AGENCY NAME(S) AND ADDRESS(ES) U.S. RDECOM-TARDEC, 6501 E. 11 Mile Rd, Warren, MI, PERFORMING ORGANIZATION REPORT NUMBER SPONSOR/MONITOR S ACRONYM(S) TACOM, RDECOM, TARDEC 11. SPONSOR/MONITOR S REPORT NUMBER(S) DISTRIBUTION/AVAILABILITY STATEMENT Approved for public release; distribution unlimited 13. SUPPLEMENTARY NOTES 14. ABSTRACT N/A 15. SUBJECT TERMS 16. SECURITY CLASSIFICATION OF: 17. LIMITATION OF ABSTRACT a. REPORT unclassified b. ABSTRACT unclassified c. THIS PAGE unclassified Same as Report (SAR) 18. NUMBER OF PAGES 17 19a. NAME OF RESPONSIBLE PERSON Standard Form 298 (Rev. 8-98) Prescribed by ANSI Std Z39-18
3 Mission Provides full life-cycle engineering support and is provider-of-first-choice for all DOD ground combat and combat support vehicle systems. Develops and integrates the right technology solutions to improve Current Force effectiveness and provide superior capabilities for the Future Force. Ground Systems Integrator for the Department of Defense Responsible for Research, Development and Engineering Support to 2,800 Army systems and many of the Army s and DOD s Top Joint Warfighter Development Programs 2
4 Organizational Relationships Department of the Army (DA) Research, Development and Engineering Command (RDECOM) Armament Research, Development and Engineering Center (ARDEC) Army Materiel Command (AMC) (ASA(ALT)) Army Research Laboratory (ARL) Army Materiel Systems Analysis Activity (AMSAA) TACOM LCMC Edgewood Chemical and Biological Center (ECBC) Aviation and Missile Research, Development and Engineering Center (AMRDEC) PEO Integration Simulation and Training Technology Center (STTC) Communications-Electronic Research, Development and Engineering Center (CERDEC) Natick Soldier Research, Development and Engineering Center (NSRDEC) ACQ Center Industrial Base ILSC PEO GCS PEO Soldier PEO CS&CSS Reach back to over 8,500 Scientists and Engineers 3
5 Organizational Structure TARDEC Director Executive Director of Research & Technology Integration Executive Director of Product Development Executive Director of Engineering Chief Scientist Military Deputy Senior Research Scientist - Robotics Concepts, Analysis, Systems, Simulations & Integrations (CASSI) Ground Systems Survivability Intelligent Ground Systems Center for Ground Vehicle Development & Integration Force Projection Technology National Automotive Center (NAC) Systems Engineering Life-Cycle Data Management Foreign Vehicle Specs & Materials Eng RAM, Test & Quality Assurance Chief of Staff Ground Vehicle Power & Mobility Standardization & Transportability Joint Center for Robotics Software Engineering Center Vehicle Electronics & Architecture Industrial Base Engineering Support Eng Systems in Acquisition 4
6 Portfolio Combat Vehicles Heavy Brigade Combat Team Strykers MRAPs Ground Combat Vehicles (Future) Abrams Main Battle Tank Bradley Fighting Vehicle Force Projection Fuel & Water Distribution Force Sustainment Construction Equipment Bridging Assured Mobility Systems Tactical Vehicles HMMWVs Trailers Heavy, Medium & Light Tactical Vehicles Joint Tactical Vehicle (Future) Robotics TALON PackBot MARCbot Gladiator Demonstrators Technology Components TARDEC Engineers Provide Cradle-To-Grave Engineering Support 5
7 Laboratory Capabilities System & Simulation Integration Laboratories Concept Development Modeling & Simulation Environment System Evaluation Survivability Laboratories MRAP Systems Integration Lab Physical Simulation Laboratories Reconfigurable N-Post Simulator Multi-Axial Simulator Prototype Integration Vehicle Inertial Properties Evaluation Rig Grease & Hydraulic Fluid Lab Fuel & Lube Lab Center for Ground Vehicle Development & Integration Large Robotics Integration Cell Power & Energy Laboratories Fuels & Lubricants Laboratories Coolant Lab Ballistic Testing Analytical Lab Ground Systems Power & Energy Lab Propulsion Laboratories TARDEC s Warren, MI operations has a resource value of over $950M and occupies 12 facilities on the Detroit Garrison totaling over 840,000 square feet of laboratory space 6
8 TARDEC Location & Footprint Geographic Benefits Direct Linkage to World-Class Automotive Research and Development Centers Strategic Engagement with 2nd and 3rd Tier Automotive Supplier Network Connected to World-Class Universities Additional Facilities in Texas, & Pennsylvania 7
9 TARDEC Personnel Total Workforce Education Military 11 Contractors 207 Total: 1558 Bachelors 505 Some College 213 High School Graduate 82 Doctorate 32 Post Masters 20 Civilians 1340 Post Bachelors 142 Masters 390 8
10 Key Technology Focus Areas Ground Vehicle Power & Mobility Integration Prime Power (Powertrain) Non Primary Power Power & Thermal Management Energy Storage Track & Suspension Alternative Energy Ground Systems Survivability Integration Integrated Vehicle Protection Systems Active Defense Signature Management Laser Vision Protection Ballistic Protection Crew Survivability Tactical Movement of Force Projection Technologies Water Generation, Purification, Storage, Distribution & Quality Surveillance (QS) Petroleum Storage, Distribution & QS Material Handling Equipment Mechanical Countermine Equipment Tactical Bridging Specification Development of Force Projection Technologies Petroleum, Oils & Lubricants Technology Alternative Fuels Ground System Power & Mobility Ground System Survivability Intelligent Ground Systems Autonomous Robotics Systems Safe Operations Technologies Indirect Vision Technologies Unmanned Systems Technology Development 360 Situational Awareness Technologies Soldier Machine Interfaces Connected Vehicles Intelligent Ground Systems Systems Engineering and Integration Vehicle Electronics & Architecture Force Projection Technology Vehicle Electronics & Architecture Integration Electronics Integration Data Architecture Condition-Based Maintenance (CBM+) Power Architecture/Management 9
11 Enabling Integration & Technology Development Advanced Concepting Analytics Hardware & Man-In- The-Loop Simulation Prototype & Demonstrators Future Force Thermal / CFD FTTS Characterization Durability Crew Safety Turret Testing Human Dimension FED JLTV MRAP Structures/Durability TWVS FTTS Blast Dynamics Virtual Environments APD HPC & Data Management High Performance Computing (HPC) Computer Aided Virtual Environment (CAVE) Advanced Collaborative Environment (ACE) Providing rapid assessment and integration services throughout the Life Cycle of both Technology and System/Platform Development Programs. Unclassified 10
12 Fuel Consumption per Soldier [gal/soldier/day] Power & Energy Trends 120 The Challenges 100 Korean War Battlefield consumption of energy increasing New C4ISR technologies IED Defeat Systems New weapons Energy security problematic Increasing dependence on foreign oil Alternative sources sought wind, solar, biomass, waste to energy Operational issues Battery usage & limitations energy & power density Demand for auxiliary power on-board vehicles Emphasis on silent ( quiet ) watch Unmanned vehicles (air/ground) Unattended sensors Inefficient management/ distribution of power Demand for soldier-wearable power WW I Vietnam War Best Case Civil 0 War Year Desert Storm Iraq War Worst Case Future Wars Region of Projected Fuel Consumption Increased emphasis on system power metrics (KPPs, low consumption components) 11
13 Army Energy Security Goals Strategic Energy Security Goals (ESGs) ESG 1: Reduced energy consumption. ESG 2: Ensuring resilience in energy systems. ESG 3: Increased use of renewable/alternative energy. ESG 4: Assured access to sufficient energy supplies. ESG 5: Reduced adverse impacts on the environment.
14 TARDEC s End-to-End Energy Business: From Generation to Application
15 Ground Vehicle Power and Mobility Technology Taxonomy Ground Vehicle Power and Energy Technology Power Generation Energy Storage Thermal Transport & Distribution Power Control & Distribution Track & Suspension Diesel Engines Rotary Engines Li-Ion / Ultracap Hybrid Energy Storage Radiators Power Controllers for Power Management Transmissions Capacitors Thermal Interface Materials Track Systems Traction Motors JP-8 Fuel Cells Heat Recovery Integrated Starter Generator Advanced Batteries Phase Change Cooling Turbine Engines High Temperature SiC Modules Wide Band Gap Materials (SiC) Power Converters/Inverters Suspension Systems Electronic Stability Control Alternators Advanced Electronics Cooling Pulse Power Switching Fuels Drivelines Thermal Architectures High Temperature Capacitors High Temp Inductors Elastomer Research 14
16 Ground Vehicle Power and Mobility Laboratory Overview Propulsion Laboratory Engine Dynamometer Test Cells Power and Inertia Simulator (PAISI) Test Cell Vehicle/transmission/drive axle Evaluation Test Cell Single-cylinder Engine Research Test Cell Engine Generator Test Lab Full Vehicle Environmental Test Cell Hybrid Electric Reconfigurable Moveable Integration Testbed (HERMIT) Electro-chemical Analysis and Research Lab (EARL) Battery Lab Air Flow/Cooling Lab Electrical Power Architecture Systems Integration Lab (SIL) Ground Systems Power & Energy Labs (GSPEL) Propulsion Lab Electrical Power Architecture SIL Airflow/Cooling Lab Battery Lab HERMIT Environmental Test Cell GSPEL 15
17 GSPEL Fly Through 16
18 It s all about...supporting the Warfighter
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