Cement Compression & Flexural Testing Machines
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- Vivian Bell
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1 The Compression & Flexural testing product line from Torontech offers a wide variety that will fit almost any budget. Different options between models include digital or analog display, single or dual range, and different types of configurations. All the Compression & Flexural testing machines conform to international standards for compressive & flexural tests. Manual Cement Compression & Flexural Testing Machines 250 KN Manual Cement Compression Testing Machine - TT- C /250 KN Manual Cement Flexure/Compression Testing Machine - TT- C 6410 EN 196-1, 459-2, , ; AS C109, C348, C349; BS , The TT-C 6310 and TT-C 6410 single and double testing chamber Manual compression and flexure testing machines are designed to perform reliable strength and flexure tests on mortar specimens. The manual machines are especially suitable for on-site applications when electric power supply is not available. Being a low cost alternative, Torontech manual testing series combine precision and simplicity with the unique design of the manual power pack which enables even an inexperienced operator to perform excellent compression and flexure tests on-site. These manual testing machines conform to the standards EN 196-1, 459-2, , ; AS C 109, C348, C349 and BS , by using suitable accessories. They also meet with the requirements of CE norms with respect to operator health and safety. The Torontech manual cement compression and flexure testing machines consist of very rigid two column single or double chamber frame, manual power pack and data acquisition system LPI.
2 The Hand Operated (Manual) Power Pack has been designed to be used with range of Torontech Compression machines & flexural frames to use on site and/or where electricity is not available. The pump is equipped with a radial piston pump so that the loading is continuous as long as user turns the wheel installed on the pump. The loading is uniform as on an automatic machine. The operator can easily load the machine up to 300 bars. Dimensions Weight (approx.) 300 x 400 x 600 mm 50 Kg LPI The LPI Battery Operated Digital Readout Unit has been designed to use with load cells or pressure transducers on different material test applications. The unit operates with DC voltage source of -1.5 to 1.5 volts. - Real time numeric display of load and load rate - 1 channel with two different calibration table (can be used for 2 sensors) - Peak hold property - Multi-point calibration - Can operate with 2 x AA batteries - Easy preload zeroing - Serial port for PC or printer - 8 keys keyboard The Maximum horizontal clearance for placing the sample is limited by the border of the platens. Sample must be placed such that its ends will not overlap the ends of platens and it must be centered perfectly. The minimum vertical clearance for the specimen can be adjusted using the distance pieces. Semi Automatic Cement Compression & Flexural Testing Machines 250 KN Semi-Automatic (ized) Cement Compression Testing Machine TT- C /250 KN Semi-Automatic (ized) Cement Flexure Compression Testing Machine TT- C 6421
3 EN 196-1, 459-2, , ; AS C109, C348, C349; BS , The Torontech Semi-Automatic (ized) range of single testing chamber and double testing chamber compression and flexure testing machines have been designed for reliable and consistent testing of mortar samples. These compression and flexure testers are the results of continuous applications and research studies to upgrade the machines with the latest technologies and conform with current standards EN 196-1, 459-2, , ; AS C 109, C348, C349 and BS , in terms of its technical properties taking into account client requirements by using suitable accessories. These testers also meet the requirements of CE norms for safety and health of the operator. The Torontech Semi-Automatic cement compression and flexure testing machines allow operators who have minimal experience to perform the tests. The Torontech Semi-Automatic cement compression and flexure testing machines consist of a very rigid two column single or double chamber frame, hydraulic power pack and data acquisition system LPI. The Maximum horizontal clearance for placing the sample is limited by the border of the platens. Sample must be placed such that its ends will not overlap the ends of platens and it must be centered perfectly. The suitable vertical clearance for the specimen can be adjusted using the distance pieces. Power Pack The ized (Semi-Automatic) Power Pack, controlled by a pressure rate control valve, is designed to supply the required oil to the load frames for loading. The power pack can load different frames with required pace rates. A rapid approach pump is supplied as standard. The power pack is equipped with a safety valve (maximum pressure valve) to avoid machine overloading. Dual Stage Pump - Low pressure gear pump - High pressure durable variable output pump - Dual pump is driven by an AC motor - Single phase and 0.55 kw (Please specify voltage and frequency before placing the order) Distribution Block A distribution block is used to control the oil flow direction supplied by the dual stage pump which has the safety valve and pressure relief valve mounted upon it. - Safety valve (maximum pressure valve) - Pressure relief valve Oil Tank The tank (20 L capacity) includes enough oil to fill the mechanism which pushes the ram during the test. The level and oil temperature can be seen on the indicator fitted to the tank. Hydraulic motor oil number 46, must be used in the tank. LPI LPI Battery Operated Digital Readout Unit has been designed to use with load cells or pressure transducers on different material test applications. - Real time numeric display of load and load rate - 1 channel with two different calibration table (can be used for 2 sensors) - Peak hold property - Multi-point calibration - Serial port for PC or printer - Can operate with 2 x AA batteries - Easy preload zeroing - 7 keys keyboard Safety Features - Maximum pressure valves to avoid machine overloading - Piston travel limit switch Data Acquisition & PC Software Torontech Testing Software for LPI read out unit can be used with semi-automatic concrete compression & flexural testing machines for data acquisition and reporting. This software provides data acquisition and management for compression & flexure test throughout the test execution. The advanced functions for data base management provide an easy navigation of all saved data. The test results certificate includes all descriptive information. Test parameters can be set and details about the test carried out, such as names and the Company details, test type, specimen type, user info and other information required can be entered and printed out as well as the test report and graph. Also, all minor revisions can be implemented upon request.
4 Automatic Cement Compression & Flexural Testing Machines 250 KN Automatic Cement Compression Testing Machine - TT- C /250 KN Automatic Cement Flexure/Compression Testing Machine - TT- C 6431 EN 196-1, 459-2, , ; AS C109, C348, C349; BS , The Torontech Automatic range of single testing chamber and double testing chamber compression and flexure testing machines have been designed for reliable and consistent testing of mortar samples. These compression and flexure testers are the results of continuous applications and research studies to upgrade the machines with the latest technologies and conform the current standards EN 196-1, 459-2, , ; AS C 109, C348, C349 and BS , in terms of its technical properties taking into account client requirements by using suitable accessories. These machines also meet the requirements of CE norms for safety and health of the operator. The Torontech automatic cement compression and flexure testing machines allow less experienced operators to perform the tests. Once the machine has been switched on and the specimen is positioned and centered by the help of centering apparatus. The only required operations are; - Setting test parameters, including pace rate (only required when the specimen type is changed.) - Choosing the compression or flexure frame by using the changeover valve. - Pressing the START button on the control unit. - The machine automatically starts the rapid approach; switches the test speed after 1% of the load capacity of the machine and stops once the specimen failure. - Automatically saves the test parameters and test results. Compression and flexure jigs, distance pieces and also removable transparent front-rear safety doors (should be factory installed) should be ordered separately. The Torontech automatic cement compression and flexure testing machines consist of very rigid two column single or double chamber frames, automatic hydraulic power pack with data acquisition and control system BC 100. Maximum horizontal clearance for placing sample is limited with the border of the platens. Sample must be placed such that its ends will not overlap the ends of platens and it must be centered perfectly. The suitable vertical clearance for specimen can be adjusted with distance pieces. Power Pack Automatic Hydraulic Power Pack, dual stage, controlled by BC 100 is designed to supply the required oil to the load frames for loading. Very silent power pack can load the specimen between 50 N/sec to 2.4 KN/sec with an accuracy of ±5%. A Rapid approach pump is supplied as standard. Safety valve (maximum pressure valve) is used to avoid machine overloading. Dual Stage Pump The dual stage pump is formed by two groups: 1. Low pressure gear pump 2. High pressure radial piston pump.
5 On the dual stage pump, a high delivery, low pressure gear pump is used for rapid approach, while a low delivery, high pressure radial piston pump is used for test execution. The Rapid approach facility shortens the time interval from piston start until the upper platen touches to the specimen. This excellent feature helps to save a lot of time when a large number of specimens are going to be tested. The motor which drives the dual pump is an AC motor,1 hp and 0.75 kw and it is controlled by motor inverter. The variation in the oil flow is executed with the variation of the rotation speed of the motor. (Please specify voltage and frequency before placing the order) Distribution Block A distribution block is used to control the oil flow direction supplied by the dual stage pump, the following parts are fitted to the distribution block; a - Solenoid valve b - Safety valve (maximum pressure valve) c - Transducer d - Low pressure gear pump e - High pressure radial piston pump Oil Tank The tank includes enough oil to fill the mechanism which pushes the ram during the test. The level and oil temperature can be seen on the indicator fitted to the tank. It has 20 L capacity. Hydraulic motor oil, number 46, must be used. Dimensions Weight (approx.) Power 360x380x900 mm 80 Kg 750 W
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