Product Range and Applications

Transcription

1 Product Range and Applications Registered ISO 9001: Version

2 ABOUT TONG YONG SOLID CUSHION TIRE History Founded in 1958 Tong Yong cushion tire was principally the producer of tires for farms (bicycles, carts, tractors) and industries (forklift, special machinery). In 1980, Tong Yong ceased the production of pneumatic tires and turned to the production of solid tires and the construction of a global marketing system. Due to independent operation of its production and marketing departments, Tong Yong Solid Cushion Tires has become a well-known brand throughout the world. Innovation, Quality, Persistence In order to improve quality, the production department is committed to researching and developing OTR tires of different rubber compounds. Due to Tong Yong s innovation, quality, and continuous persistence, the company has a complete production line which can be used for different machineries today. This expansion in the traditional use of solid tires has kept TY solid cushion tire ahead of its competitors. Whether it is mining, terminal handling, aviation, manufacturing and warehousing, you can always find TY solid cushion tire offering the most steady support. Global Network, Consistent Service In Taiwan, more than ten thousand companies use TY solid cushion tires. These customers choose to use TY solid cushion tires because with our product, they can effectively decrease costs and increase work efficiency. The five continents around the world Europe, Asia, North and South America, Africa, and Oceana, all have TY s persevering agents and distribution networks that can always provide you with a convenient service. Honesty, Innovation, Shared Prosperity With its origins deeply rooted in Taiwan, and through its persevering agents and distribution networks across the world, TY solid cushion tire is able to become one of the well-known brands worldwide. In the future, TY will continuously research and develop high quality products in hope to become the leading brand in the tire industry, and at the same time, obtain the trust and respect from customers, shareholders, employees, and communities. PAGE-2

3 Special features of TY Cushion Tire Superior Structure Design TY Cushion Tire derive their sturdy structure from a specially prepared formula that enhances the different functions of its tire parts. A two ply nylon cord is used to reinforce the tire rim. These tires have good shock absorption and provide excellent resistance against abrasion and breakage. Added benefits are: No blowout or punctures. Extended life times the life of pneumatic tires. Reliable, maintenance-free. Tight adhesion to rim Ease of steering. Low heat, high elastic rubber compound Comfort-excellent elasticity provides better shock absorption on rough surfaces. Reduced shock means a more comfortable ride. The Unique Aperture (multiple-hole) Structure Based on it's loading capacity, the tire has one or two rows of aperture structure built into the sidewall. This doesn't affect the tire's original features, but has the following added benefits: Similar shock absorption to pnematic tires. Reduces the overall weight of tire. Applications: u Skid steer loader u Forklift u Container handler u Wheel loader u Waste handling u Wheeled excavator u Working platform u Scrap yard u Mining u Drilling u Underground equipment u Terminal trucks u Trailers u Slag steel mill service u Foundries Type (pattern) Characteristics F J D E H U R P S Ground Engagement A B C A A C C B A Brake Distance A B B A A C C B A Anti-Skidding (side skid) A A C A A A A B A Slope-Climbing ability (dry ground) A A B B A B B B A Slope-Climbing ability (wet & slippery ground) A A C B B C C C B Ease of steering C C B A C A A A C Mud disposal A B C B B C C C B Water disposal A B B A A C C C A Note: 1. A =EXCELLENT B= Good C= Fair 2. This table only compares features of tire treads without consideration for quality of tire materials 3-PAGE

4 Series of TY Cushion Tires F-PATTERN Good shock absorption, excellent disposal of mud and water. On wet, muddy roads. Recycle Center. Transfer Station. Scrap Yard. Skid steers. Loader. Backhoe. (Not for highway use) J-PATTERN Good load capacity, excellent protection against abrasion and sharp objects, and high endurance. On road surfaces with sharp object. Forklifts (Not for highway use) D-PATTERN Ease of operation, high endurance. On fairly flat surface. For short distance operation. F o r k l i f t s, a n d c o n t a i n e r h a n d l i n g equipement. (Not for highway use) E-PATTERN Low rolling resistance. Good traction. On cold and icy surfaces, wet road surfaces and for long distance operation. Forklifts, and trucks. (Not for highway use) U-PATTERN High load capacity, excellent disposal of mud and water. On general road surfaces. Forklifts, and trucks. (Not for highway use) H-PATTERN Individualized deep-groove block pattern provides excellent shock absorption, resistance against skidding, and good traction, brake distance is shorter. For long-distance and sloppy operations, and on bumpy, wet road surface. Forklifts, wheel loaders, harbor equipment, ground-leveling machinery and other special purpose vehicles.(not for highway use) PAGE-4 R-PATTERN Good traction and ease of operation. On general road surface. Non-powered carriages. (Not for highway use) P-PATTERN Good endurance and resistance of high temperatures. On level ground. Tire rollers, non-powered container handling wheelers, special-purpose vehicles. (Not for highway use) S-PATTERN Individualized deep-groove block pattern provides excellent shock absorption, resistance against skidding, and good traction, brake distance is shorter. For long-distance and sloppy operations, and on bumpy, wet road surface. Forklifts, wheel loaders, harbor equipment, ground-leveling machinery and other special purpose vehicles. (Not for highway use)

5 Cross Section of TY CUSHION TIRES: 2 1. Ultra-deep Tread 1 2. Rubberized Anti-abrasion Tire Surface 3. Rubberized, Elastic Carcass Special Rubber for Tire Bead 5. Reinforced Nylon Fabrics 5 6. High-tension Steel Wire 7. Aperture Structure 6 Simply Indentify The Suitable Tires By Use: Index F 2 A Over all diameter Max section width Aperture Rows of Aperture Pattern Rim Size 5-PAGE

6 TIRES FOR "WHEEL LOADER" Tire size (inch) Tread Design F1A, Rim size Load Capacity Static Load Tire Dimensions WHEEL LOADER Capacity Tire weight Diameter Max width 6 km/h 10 km/h 25 km/h Max. +/- 3% +/- 3% kg lb inch mm inch mm kg lb kg lb kg lb kg lb D, D2A, D2A F1A,, D2A 45x H X D, D1A F1A,, D2A, P, P1A P2A P F1A,, D2A, MD, MD1A D2A, P1A, P2A D, D2A D2A P, P1A U2A /65-33 D2A PAGE-6

7 TIRES FOR "SKID LOADER" Tire size (inch) Tread Design Rim size Load capacity: 1 row of aperture is 15% less than Non aperture. 2 rows of aperture is 10% less than 1 row of aperture Load Capacity Static Load Tire Dimensions WHEEL LOADER Capacity Tire weight Diameter Max width 6 km/h 10 km/h 25 km/h Max. +/- 3% +/- 3% kg lb inch mm inch mm kg lb kg lb kg lb kg lb J2A J1A, J2A, D1A F1A J1A, J2A, D1A 23X J1A, J2A, D1A 28X9-15 D1A X10-16 F, X10-18 F1A, X10-16 F, X10-20 F U1A, U2A U1A, U2A J1A X12-16 H X12-20 F, F1A, X X12-20 F, F, F, PAGE

8 TIRES FOR "FORKLIFT TRUCK" Tire size (inch) Tread Design Rim size Load Capacity Static Load Tire Dimensions WHEEL LOADER Capacity Tire weight Diameter Max width 6 km/h 10 km/h 25 km/h Max. +/- 3% +/- 3% kg lb inch mm inch mm kg lb kg lb kg lb kg lb P X4-8 P X3.5-5 R R X4.5-8 R X5-8 R X5-9 R U, R X6-8 U X7-8 D, E, U J, J1A, E,H,R,S /50-10 U X8-12 R X5.5-9 R X8-9 D,E,S X6-15 P J, J1A, H,S U X10-12 D X12-12 D X13-15 R X14-16 D X10-16 P J, J1A, E,U,H,S X9-10 D X7-12 H X10-12 D X10-18 P X11-18 P J, J1A, D,E,U,H,S PAGE-8

9 Tire size (inch) Tread Design Rim size Load capacity: 1 row of aperture is 15% less than Non aperture. Load Capacity Static Load Tire Dimensions WHEEL LOADER Capacity Tire weight Diameter Max width 6 km/h 10 km/h 25 km/h Max. +/- 3% +/- 3% kg lb inch mm inch mm kg lb kg lb kg lb kg lb U U X9-15 J1A, E, U, H, S X10-20 P X U U U S D U, U1A, P J, J1A, E, U, H D, H, H1A /70-15 U /65-15 H X12-20 P, P1A U U, P U, P /65-20 P " " D, S, P E D, S U " E, U " D U " U " D U, P D D U, H, P D, P, P1A D D, P, P1A D, P D, P P PAGE

10 Tire size (inch) Tread Design TY CUSHION TIRES For all your tire needs, we provide industry specific tires for any application *Mining machinery *Waste/ Recycling center machines *Steel Mill equipment *Working platform *Terminal vehicles and handlers Rim size Load Capacity Static Load Tire Dimensions WHEEL LOADER Capacity Tire weight Diameter Max width 6 km/h 10 km/h 25 km/h Max. +/- 3% +/- 3% kg lb inch mm inch mm kg lb kg lb kg lb kg lb " D1A " D1A " D1A " D1A /50-20 P, P1A /65-24 F, F1A, X17-24 F, F1A, /65-24 F, X12-24 U X18-20 U X14-24 U X U X U X D, D1A X32-47 R X28-45 R U2A U2A U2A /50-45 D, D1A MD, MD1A /45-63 U1A PAGE-10

11 Mining sector Size Pattern Compound TKPH Load ton D Mining " Size Pattern Compound TKPH Load ton " D1A Mining Size Pattern Compound TKPH Load ton x U Mining 80 17" Size Pattern Compound TKPH Load ton x D1A Mining " Size Pattern Compound TKPH Load ton " D1A Mining Size Pattern Compound TKPH Load ton " D1A Mining Size Pattern Compound TKPH Load ton / " U1A Mining Size Pattern Compound TKPH Load ton x H Mining PAGE

12 Harbor sector Size pattern Compound TKPH Load ton " U HD Size pattern Compound TKPH Load ton " D HD Size pattern Compound TKPH Load ton " D HD Size pattern Compound TKPH Load ton " D HD Explanation: -TKPH : Ton, Kilometer per hour (TKPH) is the measurement unit of the load of a tire and is used for monitoring its work. The rating measurement is based on the weight and speed tire can handle without overheating and causing it to deteriorate prematurely. It is one of the to choose a suitable tire. - : is the resistance to rolling caused by deformation of the tire in contact with the road surface. Since TY cushion tire is low rolling resistance compound, the energy required is less when the tire rolls, it means when tread enters the contact area, it is easy to deform flat to conform the roadway, require no extra fuel for extra torque to make tire moves. Noticeably, it is fuel economic. - : When wheel rolls, the perpendicular distance from wheel center down to the contact point with road, it is called rolling radius. The rolling radius changes according different load. Under the same load, if distance of rolling radius is shorter, meaning the tread contact area is bigger, and yet, the function of shorck absorption is stronger. PAGE-12 (TY cushion tire - made by elasticity compound, it provides excellent suspension for the tire.)

13 Steel Mill Tire size (inch) Tread Design Rim size Load Capacity Static Load Tire Dimensions WHEEL LOADER Capacity Tire weight Diameter Max width 6 km/h 10 km/h 25 km/h Max. +/- 3% +/- 3% kg lb inch mm inch mm kg lb kg lb kg lb kg lb E,U,H U, P " " D, S, P E D, S U " E, U " D U " D,U,E " D U, P D, P, P1A D, P F1A,, D2A D, P, P1A D, P P F1A,, D2A, MD, MD1A PAGE

14 Quick Assembly TREAD CHARACTERISTIC: Low rolling resistance, Good traction IDEAL CONDITION FOR USE: On cold and icy surfaces, wet road surfaces and for long distance operation Forklift trucks (Not for highway use) Quick Assembly Tire Tire size (inch) Tread Design Rim size Tire weight Diameter +/- 3% Tire Dimensions Max width +/- 3% Load Capacity QUICK ASSEMBLY 6 km/h 10 km/h 25 km/h kg lb inch mm inch mm kg lb kg lb kg lb 15X4.5-8 S X6-8 U X7-8 S /50-10 U X8-9 S X10-12 S X10-12 D Non Marking Available in all sizes and patterns PAGE-14

15 . TEL : FAX : Solid Tire Identification Questionnaire ( Presentation ) Thanks for being interested in our TY solid tires. For identifying the suitable tires and compound for you, Please complete the answers to the following questions for us. Thank you for your assistance. Vehicle Skid Loader Wheel Loader Forklift Other : Brand: Model No. Made in year Power : Gasoline Propane Electric Diesel Other : Weight : tons Loaded Capacity : Kgs Working Distance : ( m / route ) Working Hours : ( hr / day ) Working Speed : ( km / hr ) Tires Using Presently Pneumatic Solid Foam Filled Other: Brand : Front Wheel Size : x pcs Rear Wheel Size: x pcs Application Mining Field ( Underground / Surface Ground ) Waste Management Construction Steel Recycle / Producing Food Industry Characters of the Application: Normal and flat Oily Wet Chemical Damage Scraping Easy-peeling Sharp Object Other : Working Temperature : about ( or ) Other Special Comment :

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