RELIABLE PARTNER RELIABLE EQUIPMENT. ZAPOROZHTRANSFORMATOR PrJSC General presentation 2018

Transcription

1 RELIABLE PARTNER RELIABLE EQUIPMENT ZAPOROZHTRANSFORMATOR PrJSC General presentation 2018

2 Company Key facts and figures Company name Brand name Year of foundation Location Products Production capacity Geography of supplies Market position Overall output volume Number of employees Design and R&D engineers Quality management system Representative offices Zaporozhtransformator PrJSC ZTR 1947 Zaporozhe city, Ukraine Power transformers, shunt reactors and controlled shunt reactors MVA (about 700 units) p.a. 88 countries ZTR is in the TOP-10 of the largest transformer manufacturers in the world MVA produced since foundation 2500 people more than 130 people ISO 9001:2015; ISO 14001:2004, OHSAS 18001:2007, ISO :2005 Moscow, Russia; Almaty, Kazakhstan 2 Company

3 Company ZTR-Enesta VAIT is Austria s largest international trading house with annual sales volume exceeding 1 bln. EUR. VAIT was founded in 1978 and since then trades in varous product ranges and regions of the world. ZTR-Enesta was founded in 2002 realizing the need of our customers to have close access to manufacturers of technical equipment. ZTR-Enesta is your contract party handling all commercial issues: agreement on legal issues and contractual wordings opening of bank guarantees with first class Austrian banks handling and receiving of payments without being subject to strict Ukrainian foreign currency regulations acting in close coordination with ZTR ZTR-Enesta Handelsgesellschaft m.b.h. is selling and marketing organization of ZTR products owned 50% by VA INTERTRADING Aktiengesellschaft (VAIT) and 50% by PrJSC Zaporozhtransformator (ZTR). Long-term close cooperation between ZTR and ZTR-Enesta ensures direct communication channels and short response time. 3 Company

4 Company Company management Igor Kleyner General Director Leonid Kontorovych Technical Director Victor Ibadullaev Production Director Alexander Tsier Sales Director Lidiya Gorbaneva Finance Director Alexander Gostischev Quality Director Alexander Bass Chief Designer Maxim Guzhva IT Director 4 Company

5 Products Products and fields of applications Products and services Power Transformers 1 MVA 1250 MVA 10 kv kv Electrical Reactors up to 128 MVAr up to 800 kv Controlled Shunt Reactors up to 180 MVAr up to 500 kv After Sales Service Equipment can be designed and manufactured in accordance with international and local standards: UNE Clients Electricity companies Power Generation Plants Hydro Heat Nuclear Solar Wind Geothermal Transmission grids kv substation Distribution grids kv substation Industrial companies Oil & Gas Metallurgy Railway Mining Machinery 5 Products

6 Products Power transformers Generator step-up transformers Autotransformers Single-phase: Ratings up to 533 MVA Voltage up to 1150 kv Single-phase: Ratings up to 667 MVA Voltage up to 1150 kv Three-phase: Ratings up to 1250 MVA Voltage up to 525 kv Three-phase: Ratings up to 500 MVA Voltage up to 500 kv T&D network substation transformers Auxiliary and starting transformers Three-phase: Ratings up to 300 MVA Voltage up to 525 kv Three-phase: Ratings up to 63 MVA Voltage up to 330 kv HVDC transformers Special transformers Single-phase: Ratings up to 320 MVA Voltage up to ±750 kv Phase shifting Furnace Line regulating Railway, etc. 6 Products

7 Products Electrical reactors Shunt reactors Single-phase: Ratings - up to 120 MVAr Voltage - up to 800 kv Three-phase: Ratings - up to 128 MVAr Voltage - up to 500 kv Neutral reactors Single-phase: Ratings - up to 16 MVAr Voltage - up to 35 kv Controlled Shunt Reactors (MCSR) MCSR is a type of FACTS (Flexible AC Transmission Systems) devices widely used for voltage stabilization and reactive power control in transmission and distribution networks. Three-phase: Ratings up to 180 MVAr Voltage up to 500 kv * with three-phase or single-phase active parts 7 Products

8 Monitoring System Monitoring, Diagnostic and Control Expert System ESMDU-TRANS is purposed for technical condition control of the transformer equipment within operation generation of diagnostic, warning and emergency messages, database maintenance, information transfer of technical condition of the equipment in the automatic control system of substation (ACS SS). In Monitoring, Diagnostic and Control Expert System produced by PrJSC ZTR the following functions are realized: Electrical energy quality registration and analysis of all (high, intermediate, low) voltage sides in steady state processes. Fault and healthy transient processes registration and analysis, including: commutations (switching on, switching off) and shot circuit regimes. Electrical, heat and mechanical parameters monitoring of the main parts of the transformer construction with expert estimation of the equipment technical condition and loading capability and life time. Dispatched automatic optimum cooling system control (management). Dispatched automatic optimum tap changers control (management). 8 Monitoring system

9 Products ZTR equipment voltage class and power capacity mastering history Rated voltage, kv Rated power, MVA ZTR is one of the largest manufacturers of kv voltage class transformers in the world more than 2100 units manufactured; Experience in manufacturing of 1150 кv transformers 18 units supplied; 9 Products

10 Services We provide lifelong maintenance of the equipment supplied to our clients worldwide, including a wide range of after-sale services during and after warranty period: Supervision of installation and commissioning Diagnostics Modernization and renewal Repairs of any complexity Supply of spare parts and components Technical support 10 Services

11 Quality Integrated Management System, functioning at ZTR, aimed at comprehensive solution of products quality, occupational safety and environmental issues. Quality management system corresponding to requirments of the international ISO 9001 standard has been implemented in After the recertification in 2017 the system complies with ISO 9001:2015 standard. In 2011 management system was certified for coorespondence to ISO and OHSAS standards. Management system certificates ISO 9001:2015 SGS-ICS 2017 OHSAS 18001:2007 Bureau Veritas 2011 ISO 14001:2004 Bureau Veritas 2011 ISO :2005 Bureau Veritas 2012 DSTU ISO/IEC 17025: Quality

12 Quality Suppliers of materials and components To ensure the highest quality and durability of transformers and reactors, we use in our manufacturing exceptionally high quality materials and components procured by world known suppliers: Transformer steel Copper rod and wire Insulation materials Low magnetic steel Tap changers Bushings Transformer oil Radiators / Coolers Supervisory equipment 12 Quality

13 Design Computer aided design and Project documentation management Own design department employing 220 highly qualified engineers Modern CAE/CAD/CAM and PDM software use of calculation and modeling programs: ANSYS, Pro/Engineer, Compass, VLN, COMSOL Multiphysics, TechCard, ZTR own calculation complex, etc. Calculation and modeling using program system ANSYS Axial deformation of wires in insulation during pressing Calculation model of windings pressing Results of stresses calculation in vacuum Tank vibration with conservator and bushing Examples of the automation design models realized in Pro/Engineer (USA) Transformer core model Transformer active part model Transformer tank model Transformer general view model 13 Design

14 Production Production facilities Key characteristics Annual production capacity MVA sq. m. of industrial space High level of vertical integration Innovative manufacturing and testing equipment High level of production culture Professional and trained staff Production, modernization and expansion In the investments into production modernization and expansion exceeded $ 80 mil. During the course of this investment program new and innovative manufacturing equipment was purchased from leading world suppliers: 14 Production

15 Production Production facilities of ZTR plant Magnetic cores shop Production of magnetic cores Assembly shop #1 Insulation and windings production Assembling and testing of transformers and reactors up to 220 MVA / 330 kv 35 units of equipment per month Welding shop Production of transformer tanks, yokes etc. Other auxiliary shops Apparatus shop, foundry, wood shop, etc. Assembly shop #2 Insulation and windings production Assembling and testing of transformers and reactors up to 1250 MVA / 1150 kv, controlled shunt reactors 18 units of equipment per month Total area sq. m. Industrial premises area sq. m. 15 Production

16 Production Magnetic core production Cut-to-length line GEORG for automated E-stacking of magnetic cores with separate upper yoke 16 Production

17 Production Magnetic core production High precision equipment for longitudinal and cross cutting of lamination steel Assembly of step-lap system magnetic cores of weight up to 320 tons 17 Production

18 Production Insulation production Application of high quality insulation materials Implementation of advanced technologies and equipment in insulation components production 18 Production

19 Production Winding production Specialized winding section with regulated microclimate for production of windings for rated voltage 750 kv and above. 19 Production

20 Production Winding production Advanced technology of windings production and processing; horizontal and vertical winding machines Application of CTC wire and high quality insulation materials 20 Production

21 Production Welding and painting operations Full spectrum of metal-roll blanking, processing, cutting, welding and painting operations Welding production is certified in conformity with ISO :2005 standard 21 Production

22 Production Assembly operations Full range of transformer assembly operations MICAFIL technology for active parts thermo-vacuum treatment 22 Production

23 Production Testing complex Up-to-date testing and measuring equipment and instrumentation ZTR testing laboratory is certified for compliance with DSTU ISO / IEC standard 23 Production

24 Market position Geography of supplies 88 countries Markets of presence New markets in Market position

25 Market position Geography of supplies 88 countries AMERICAS Argentina Bolivia Brazil Venezuela Guatemala Canada Chile Colombia Cuba Mexico Nicaragua Paraguay Peru USA Uruguay AFRICA Algeria Angola Ghana Guinea Guinea-Bissau Egypt Kenya Libya Mali Morocco Mozambique Nigeria RSA Somalia Tunisia Uganda Ethiopia EUROPE Albania Bosnia and Herzegovina Bulgaria Croatia Czech Republic Finland Hungary Germany Greece Iceland Macedonia Poland Romania Slovakia Within ZTR entered the new markets: Venezuela, India, USA, Spain, Guatemala, Kenya, Saudi Arabia, Republic of South Africa Serbia and Montenegro Spain Switzerland Turkey CIS and BALTIC COUNTRIES 15 countries former USSR republics MIDDLE EAST Iraq Iran Kuwait UAE Syria Saudi Arabia ASIA Afghanistan Bangladesh Cambodia China India Indonesia Jordan Laos Malaysia Mongolia Myanmar Nepal North Korea Pakistan Sri Lanka Vietnam Yemen 25 Market position

26 Market position Sales structure and dynamics 2017 Regional structure of sales 30% 70% Ukraine Export ZTR is the biggest transformer plant in the CIS (former USSR) and Europe Company holds the leadership position on the CIS market. Global market share of ZTR is estimated at the level of about 4% in the segment of kv voltage class oil-filled transformers and shunt reactors 26 Market position

27 Sales experience Clients Segment Clients Generation Transmission & Distribution Industry EPCC 27 Sales experience

28 Sales experience Supplies worldwide More than 370 units of transformer equipment with the total capacity MVA within years India Vietnam Iran Argentina Lithuania 110 units 27 units 62 units 15 units 24 units MVA MVA MVA MVA MVA Egypt USA Spain Guatemala Bulgaria 17 units 7 units 11 units 6 units 4 units MVA 891 МVA MVA 380 MVA MVA 28 Sales experience

29 Sales experience Supplies to the CIS (Former USSR) countries More than units of transformer equipment with the total capacity MVA within years Ukraine Russia Uzbekistan Georgia Turkmenistan 995 units MVA units MVA 60 units MVA 51 units MVA 60 units MVA Kazakhstan Belarus Armenia Azerbaijan Kyrgyzstan 739 units 123 units 32 units 113 units 11 units MVA МVA MVA MVA 446 MVA 29 Sales experience

30 Latest references Key projects - World Country Customer / project Year of supply USA India Spain Iran Saudi Arabia Jordan Vietnam 1. Solana and Mojave Solar Power Plants supply of 200 MVA and 58 MVA, 230 kv transformers 2. Felman Production 9 MVA, 13,8 kv furnace transformer Power Grid Corporation of India LTD supply of МVAr, 765 kv shunt reactors and 500 MVA, 765 kv autotransformers Helioenergy 1&2, Solacor 1&2, Helios 1&2 and Solaben 2&3 Solar Power Plants supply of 62 MVA, 220 kv and 132 kv transformers 1. Various substations (via MAPNA) supply of 400 MVA / 400 kv autotransformer, 315 MVA / 145 kv; 200 MVA / 400 kv and 200 MVA / 220 kv power transformers 2. Iran LNG power plant supply of 400 MVA, 400 kv autotransformers 3. Khorasan REC, Khorasan REC supply of 20 kv, 26 kv, 400 kv shunt reactors 1. National Grid SA supply of 60 MVA-100 MVA 110 and 132 kv transformers 2. Duba Green Integrated Solar CCPP supply of 63 MVА transformers NEPCO / Amman West 400KV s/s supply 400 MVA 400 kv transformers, 33 kv earthing transformers, 36 kv shunt reactors 1. Electricity of Vietnam (EVN) supply of 150 MVA, 500 kv autotransformer and 60 MVAr 128 MVAr three phase shunt reactors 2. Mong Duong 2 Coal Fired Power Project MVA/23 kv transformers 3. NPPMB- supply of 50 MVAr 500 kv shunt reactors Number of units Total capacity, MVA MVA MVA MVA MVA MVA MVA MVA Guatemala Fenix Ferronickel Plant supply of 100 MVA / 34,5 kv transformers MVA Kenya 30 Latest references Olkaria I, IV Geothermal power plant supply of 90 MVA, 220 kv generator transformers MVA

31 Latest references Projects in transmission grids India design and supply of 39 1-phase reactors 80 MVAr, 765 kv and 4 units 1-phase, 110 MVAr, 765 kv for state-owned Power Grid Corporation of India Ltd contract for supply of 13 autotransformers 500 MVA, 765 kv for network development for Power Grid Corporation of India Ltd. Single phase shunt reactor 80 MVAr, 765 kv, Bina substation, India 31 Latest references

32 Latest references Projects in power generation - Solar Spain supply of 8 transformers 60-62,5 MVA, 220 (132) kv for solar power plants Helioenergy 1&2, Solacor 1&2, Helios 1&2 and Solaben 2&3 owned by E.On and Abengoa Solar. 32 Latest references

33 Latest references Projects in power generation - Solar USA 2011 design and supply of 2 power transformers 200 MVA, 230 kv and 2 auxiliary transformers 58 MVA, 230 kv for Solana solar power plant in Gila Bend, Arizona, USA, for Abengoa Solar design and supply of 2 generator transformers 183 MVA, 230 kv for Mojave solar power plant, USA, for Abengoa Solar. Three-phase generator step-up transformer 230 MVA, 230 kv, Solana solar power plant, Gila Bend, Arizona, USA 33 Latest references

34 Thank you! Contact «ZAPOROZHTRANSFORMATOR» PrJSC Dneprovskoye shossе, 3 Zaporozhye, 69600, Ukraine tel.: fax.: office@ztr.ua 34 Contact