LIEBERT BATTERY INTERFACE BOX : UPSBIBX, UPSBIBN AND UPSBIBR

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1 LIEBERT BATTERY INTERFACE BOX : UPSBIBX, UPSBIBN AND UPSBIBR Product Specification/Installation SheetLiebert EXL, Liebert EXL S, Liebert NX -6 and Liebert NXL SAVE THESE INSTRUCTIS This manual contains important instructions that should be followed during installation of your Liebert Battery Interface Box. The Liebert Battery Interface Box can be used with the Liebert NXL, Liebert NX -6, Liebert EXL and Liebert EXL S systems. Read this document thoroughly before working with the DC system. Retain this manual for use by installing personnel.! WARNING Risk of electric shock. Can cause personal injury or death. The DC terminal voltage connected to this equipment will exceed VDC and is potentially lethal. Be constantly aware that the DC system contains high DC as well as AC voltages. Check for voltage with AC and DC voltmeters before making contact. Special safety precautions are required for procedures involving handling, installing and maintaining the DC system. Only properly trained and qualified personnel wearing appropriate personal protective equipment should be involved in installing the Liebert Battery Interface Box or preparing the system for installation. Special care must be taken when working with the batteries associated with this equipment. Observe all DC safety precautions before working on or near the DC system. The following precautions must be observed when working on this equipment: Remove watches, rings and other metal objects. Use tools with insulated handles. Wear rubber gloves and boots. Do not lay tools or metal parts on top of batteries. Disconnect charging source prior to connecting or disconnecting DC terminals. Determine whether the DC source is grounded. If it is grounded, remove source of ground. Contact with any part of a grounded DC source can result in electrical shock. The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance.! AVERTISSEMENT Risque de décharge électrique pouvant causer des blessures graves, voire mortelles. La tension c.c. à la borne de cet équipement dépasse V c.c. et est potentiellement mortelle. Soyez toujours conscient du fait que le système c.c. contient des tensions c.c. et c.a. élevées. Vérifiez les tensions avec des voltmètres c.a. et c.c. avant d établir tout contact. Des précautions de sécurité spéciales sont requises pour les procédures associées à la manutention, à l installation et à l'entretien du système c.c. Seuls des employés qualifiés et dûment formés portant l équipement de protection personnel approprié peuvent se charger d'installer le boîtier d interface pour batterie Liebert ou de préparer le système pour l installation. Des précautions particulières doivent être prises lors de travaux touchant les batteries associées à cet équipement. Observez toutes les précautions de sécurité appropriées lorsque vous travaillez sur à proximité d une source c.c. Lorsque vous travaillez avec cet équipement, prenez les précautions suivantes : Retirez montre, bagues et tout autre objet métallique. Utilisez des outils dont le manche est isolé. Portez des gants et des bottes de caoutchouc. Ne posez aucun outil ni pièce métallique sur le dessus d une batterie. Déconnectez la source de chargement avant de brancher ou de débrancher les bornes c.c. Vérifiez si la source c.c. est mise à la terre. Le cas échéant, éliminez la cause de la mise à la terre. Le contact avec toute partie d'une source c.c. mise à la terre peut provoquer une décharge électrique. Pour réduire de tels risques d accident, débranchez les prises de terre avant de procéder à l installation ou à l entretien. This unit complies with the limits for a Class A digital device, pursuant to Part Subpart J of the FCC rules. These limits provide reasonable protection against harmful interference in a commercial environment. This unit generates, uses and radiates radio frequency energy and, if not installed and used in accordance with this instruction manual, may cause harmful interference to radio communications. Operation of this unit in a residential area may cause harmful interference that the user must correct at his own expense. PLACEMENT AND CABLE ENTRY The Liebert Battery Interface Box should be installed near the DC disconnect. The location should allow access to the box and allow the front door to be opened for service. Access to the Battery Interface Board (BIB), fuse disconnects and terminal blocks are behind the front door. See Figure for cable entry layout. UPSBIBXSeparately mounted assembly to interface with a battery breaker, either stand-alone or as part of a battery cabinet. UPSBIBNVariation of the UPSBIBX that includes a mounting plate, hardware and wire harness, allowing installation on a Vertiv-supplied MBD and BIS using a Square D type NW-DC breaker. UPSBIBRSeparately mounted assembly to interface with a Samsung lithium-ion battery. CTROL CNECTI Each Liebert Battery Interface Box contains a Battery Interface Board (BIB). When multiple BIB s are used, DC systems must have their Battery Interface Board controls connected in series. The CAN cables must be two twisted pair. Vertiv recommends Belden 96 or the equivalent; however, the wire size is dependent on the length of the cable run.. NOTE Care must be taken to route control cables away from high-voltage cables and busbars.use recommended knockouts for installing all cables and use provided tie point to secure, see Figure. NOTICE Risk of improper installation. Can cause equipment damage. During system commissioning, Vertiv Services will set the jumpers on the External Interface Board in the UPS and the BIB. If another DC source is added to the system after commissioning, it is imperative that Vertiv Services reset the jumpers on the EIB and the BIB.

2 R6 C7 R6 R67 C73 D D3 R6 U R R63 R6 R R R6 Q3 Q Q7 R Q6 R R9 Q C69 R R37 R36 R3 R3 Q R TB C66 C6 J R39 U R3 R R7 DS3 J9 D R6 D6 Q9 R R3 R3 R AC AC AC CLOSE OPEN ENB R T R9 R7 R9 R C6 R R R3 R R6 C6 R R K Q7 R9 R9 E3 R7 R6 R X R X E D D K R6 Q6 C33 C R R9 P3 X X3 TB Q X J6 Q C R6 R6 C37 C36 Y D E Q3 Q E7 C9 D U Q J7 R ALBER MAINT. ALBER CRIT. COM- TB NEG POS NO NC COM- NO NC COM- REMOTE RESET MAINT. CRITICAL D7 R7 U L J J3 J DS7 D D6 J L3 R R C9 U U U6 C D3 D R R6 C U C C6 D C7 R3 C C R R R7 R9 C3 J L L R R Figure 3.6 (9).6 (3) Dimensions and layoutupsbibn and UPSBIBX. (6). (6).3 (9) TOP.3 ()..6 (3) (7) Dia..7 () Places NOTE:. All dimensions are in inches (mm)..mounting hardware must support the full weight of units and be appropriate for the material the box will be attached to. 6.3 (6) A LEFT SIDE BOTTOM FRT. (7). (6) RIGHT SIDE DETAIL A Mounting Slot Dia.. (6.); Each Hole Cutout Dia..63 (.9); Each.7 (9) () FRT (MOUNTING) Mounting Plate The UPSBIBN mounting plate can be attached to structures on the right and left side of the battery breaker. The right side of the mounting area is shown at right. Vertiv recommends making all other cable connections to the battery breaker before installing the UPSBIBN and its mounting plate in either of the areas indicated on the right or left side. RIGHT SIDE MBD 73 Pg. 3, Rev. 7 Figure Control wiring routingupsbibn and UPSBIBX for Breaker Aux Contacts, UVR and for Motor Operator Sense Wiring for CAN Communication UVR/Breaker Contacts Motor Operator Sense CAN Communication Temperature Sense TOP VIEW BOTTOM VIEW for Temp Sense Wiring for DC Sense, NEG POS CAPACITOR V - BATT POS BATT NEG NO NC BAT- P U R66 R6 P C7 R3 R6 R7 R9 R R C7 V Q R R TP ISO TP DS9 Q DRIVE D Q DS D D7 R3 CLOSED OPEN PS OK R R AC HIGH VOLTAGE 7 AC AC AC AC Q R9 C67 R R33 R7 R6 R3 D U U6 U7 U9 R7 C6 BATTERY HIGH VOLTAG E DANGER!! R9 C9 R R R6 R3 R R C TB3 R9 TEMP SENSE R79 C3 R9 R9 C9 R7 C R76 C R BAT L R7 C3 R7 C U C C6 C BARCODE CB C R7 C39 R6 TP6 R7 R6 R63 TP7 DS7 CAN HEALTH ASSY NO. -6- REV D3 L6 D9 U3 C6 DS U C63 DS U R R3 R99 C6 C6 C R U R7 R77 R R R93 R96 C7 R3 C R97 R7 C R R9 C C C7 R6 R6 C3 R66 R69 R73 R67 C R6 C3 C3 R DS R R R R3 C3 R TP DS6 CAN TX C3 R CLOSE TP C R9 R C3 C9 C7 C3 R7 U C6 DS STATUS C R R6 C TP9 R39 V TP P6 U9 R3 DS R3 DS R3 DS9 R3 VR NO D D9 D R3 DS NC R3 R C C3 TP DS V R -V R7 TP3 Each board must have a unique number. Set jumpers to "" to indicate number. (example jumpers =7) R9 R R DS6 R3 C R C R R9 R R3 C6 R3 R33 C R36 R R R R U3 U7 R37 C7 C NO R6 R DS RT D C NC TERMINATI RESISTOR. VR TP TP3 V JUMPER TO "" POSITI FOR THE LAST (FURTHEST AWAY) BOARD IN THE WIRING CHAIN. SET ALL OTHER BOARDS TO "". RT P9 DS TB3 FOR LY BOARD IN THE CHAIN. SET TERMINATI TB P63 TERMINATI JUMPER MUST BE SET TO "" POSITI - NC CANH V CANL DC Sense

3 R L L3 R3 D3 D D J7 C K K E7 C R R R7 R9 C9 T X C3 J6 D7 J J U Y R U L L J9 R X X3 E E3 E Figure (9).6 (3) Dimensions and layout UPS BIBR..3 (6) (9). (6) TOP.3 ()..6 (3) (7) Dia..7 () Places NOTE:. All dimensions are in inches (mm)..mounting hardware must support the full weight of units and be appropriate for the material the box will be attached to. 6.3 (6) A LEFT SIDE BOTTOM FRT. (7). (6) RIGHT SIDE DETAIL A Mounting Slot Dia.. (6.); Each Hole Cutout Dia..63 (.9); Each.7 (9) () FRT (MOUNTING) Mounting Plate 73 Pg. 3, Rev. 7 Figure Control wiring routingupsbibr Breaker Contacts CAN Communication ASSY NO. -6- REV 7 AC AC AC AC AC AC AC CLOSE OPEN ENB TB for Breaker Aux Contacts and Not Used TOP VIEW BOTTOM VIEW for CAN Communication Not Used for DC Sense, Trip BCB P NEG POS CAPACITOR V - TB BATT POS BATT NEG NO NC R6 C7 R6 R67 C73 P U R66 R6 D D3 R6 U P R R3 C7 R6 R7 R9 R R63 R6 R C7 V R R R6 Q3 Q7 R Q6 R R9 Q Q R R TP ISO TP DS9 Q DRIVE R37 R36 R3 R3 Q Q DS R3 D CLOSED OPEN PS OK R R AC HIGH VOLTAGE R7 C6 C63 DS R3 R39 R Q9 C6 R7 R R R DS3 R9 R6 R R C6 DS R7 D U R D7 Q R9 Q C6 Q7 C67 R R33 R7 R6 C69 R3 C66 D D R3 R BATTERY HIGH VOLTAG E DANGER!! R U U6 U7 U9 R6 C6 R R R9 C9 R R R6 R3 R TB3 TEMP SENSE R9 R9 R79 C3 R9 C9 R7 C R7 C R76 C R9 R R9 R C BAT X R9 R R7 R6 R X R L R7 C3 U C C6 D D C TB BARCODE TP6 CB C R7 R7 R6 R63 C39 R6 TP7 DS7 CAN HEALTH D3 L6 D6 D9 R R3 R3 U3 U U R R3 R9 R99 C6 C6 U C R7 C7 R77 R7 R C R R3 R93 C R96 R97 C7 C R P3 C3 R66 R69 R73 R67 R6 R DS Q R R R TP DS6 CAN TX D C3 R CLOSE TP C R9 R C3 C9 C6 DS STATUS Q3 C R6 Q R C TP9 R39 V TP P6 U9 R3 R3 DS R3 C R6 R R6 C37 R7 C36 C3 R6 C3 Q6 C33 C R R9 C R6 Q R6 C R3 C3 R C7 C3 R7 U Q DS DS9 NO ALBER MAINT. R3 VR D D9 D R3 COM- NEG POS NO NC COM- REMOTE RESET MAINT. DS NC R3 R C C3 TP DS V R -V R7 TP3 Each board must have a unique number. Set jumpers to "" to indicate number. (example jumpers =7) R9 R R DS6 NO NC CRITICAL R3 C R C R R9 R R3 C6 R3 R33 C R36 R R R C9 R D R37 C7 C J J3 J NO DS7 D D6 ALBER CRIT. R6 R J DS R R U U3 U U6 U7 RT BAT- COM- C D C NC TERMINATI RESISTOR. R6 C U VR C C6 C7 TP TP3 V JUMPER TO "" POSITI FOR THE LAST (FURTHEST AWAY) BOARD IN THE WIRING CHAIN. SET ALL OTHER BOARDS TO "". RT P9 DS TB3 CHAIN. SET TERMINATI TB FOR LY BOARD IN THE P63 TERMINATI JUMPER MUST BE SET TO "" POSITI - NC CANH V CANL Breaker Trip Command 3

4 OPTIAL EXTERNAL BATTERY ROOM TEMPERATURE SENSORUPSBIBX AND UPSBIBN LY Connecting an optional sensor to the BIB to monitor the ambient room temperature will enable the Liebert NXL and Liebert NX -6 to perform temperature compensation charging. The Liebert EXL and Liebert EXL S can detect overtemperatures with the optional temperature sensor installed and can open the battery breaker to prevent thermal runaway. The UPS s both perform temperature compensation charging. OPTIAL DC SENSE CNECTISUPSBIBX AND UPSBIBN LY Connecting the optional DC sense voltage wires will allow the Liebert NXL, Liebert NX -6 and Liebert EXL to display the DC source on the UPS HMI. This connection cannot be used with split-battery bus systems, flywheel systems or any DC system that does not have a valid DC voltage when the DC breaker is open. If the DC sense wires are connected to the BIB, the DC source cabinet may require field-installed fuse protection; refer to national and local codes to verify. The DC sense wires must run from the most-positive DC voltage to the most-negative DC voltage. DC BREAKER UNDERVOLTAGE RELEASE (UVR) CTACTSUPSBIBX AND UPSBIBN LY If the DC breaker is used as a Module Battery Disconnect breaker (UPS will have control of the breaker), then the V UVR contacts must be run to the BIB. If the DC breaker is used as a Battery Isolation Switch, then the V UVR contacts will not be run to the BIB. OPTIAL MOTOR OPERATOR CUSTOMER CNECTIS UPSBIB-X and UPSBIB-N is available only for the Liebert EXL and Liebert NX. The option permits remotely closing the circuit breaker from the UPS. Figure Motor operator customer connectionsupsbibx and UPSBIBN only From Battery String To UPS - - EG EG F Motor Operator Parts T FDISC X /3VAC H Input Voltage V 6V/ V 7V/ 6V From UPS Input (F3, F, line-side of CB) Use FNQ-R- fuses X H FDISC Yellow Brown Motor Op. Red /3VAC Black (Option) White Green - TB Control - On Control - Off /3VAC UVR Coil (VDC) MBD Form C TB (T Conn) TB (T Conn) 3 Battery Interface Board (BIB) Contact MBD - - MBD w/ Enclosure - Battery Voltage Sense (VDC) TB - 3 HV TB TB Thermistor (Option ) BIB w/ Enclosure Fuse Block - P TB3 TB (T Conn) V (In) 3 Gnd (In) CAN H (In) CAN L (In) TB (T Conn) 3 6 Com NC NO Com NC NO 7 Pos Neg Notes: Unless noted otherwise, wiring symbols used are: Control wiring by others Copper busbar/ cable landing for power cables Power wiring by others Twisted pair control wiring Input from TBA (UPS EIB) Critical Alarm Cont. Maint. Alarm Cont. Remote Reset Control Input from Alber Monitor (Option) NOTE Unless otherwise noted, use copper or aluminum conductors suitable for at least 7 C.

5 Table Cable groupsupsbibx and UPSBIBN Terminal Designation From To Signal Name DC Breaker Cabinet TB- TB- TB- DC Voltage - Positive DC Voltage - Negative Breaker Aux Comm TB- Breaker Aux Open TB-3 Breaker Aux Closed TB- Breaker UVR Trip Coil (-) TB- Breaker UVR Trip Coil () TB3- Temp Sense TB3- TB- Temp Sense Return Motor Op /3V Sense Voltage Current Wire Range 6VDC ma #-AWG VDC ma #-AWG VDC ma #-AWG V ma #-AWG V/ 3V Length ft. (3m) ft. (3m) ft. (3m) ft. (3.m) ft. (3.m) Pin Shorted to Pin = CB is Open Pin 3 Shorted to Pin = CB is Closed Remarks The UVR contacts are required if the DC breaker will be controlled Module Battery Disconnect (MBD) breaker. Cable must be rated for 6V TB- Motor Op Control Off A #-AWG TB- Motor Op Control On UPS - F3- Motor Op Power Ph A ft. VAC A #AWG UPS - F- Motor Op Power Ph C (m) TB-6 MIN NO Minor Alarm NO Maintenance Alarm on UPS Display TB- MIN NC Minor Alarm NC Maintenance Alarm on UPS Display TB- MIN COM Minor Alarm COM ft. Maintenance Alarm on UPS Display 3VDC A #AWG TB-3 MAJ NO Major Alarm NO (m) Critical Alarm on UPS Display TB- MAJ NC Major Alarm NC Critical Alarm on UPS Display TB- MAJ COM Major Alarm COM Critical Alarm on UPS Display Previous BIB Box or UPS TB- CAN V TB- TB-3 TB- CAN Common CAN Bus High CAN Bus Low Table Cable groupsupsbibr Terminal Designation From To Signal Name Voltage VDC VDC Current A A Wire Range #AWG Length ft. (3m) Circuit protected by A fuse (FNQ-R type) in UPS. Actual voltage and current to MBD determined by MBD manufacturer. Belden 96 ( Twisted Pair) or equal The maximum length must take into account all connections of the CAN communication cables in the DC system. Remarks TB- MCCB STAT COM MCCB COM ft. #AWG TB- MCCB STAT NC All MCCB s Open 3VDC A (m) TB-3 MCCB STAT NO MCCB Closed ft. TB-3 Input Trip BCB Input #AWG VDC ma (m) TB- Ground Trip BCB COM TB-6 MIN NO Minor Alarm NO Maintenance Alarm on UPS Display TB- MIN NC Minor Alarm NC Maintenance Alarm on UPS Display TB- MIN COM Minor Alarm COM ft. Maintenance Alarm on UPS Display 3VDC A #AWG TB-3 MAJ NO Major Alarm NO (m) Critical Alarm on UPS Display TB- MAJ NC Major Alarm NC Critical Alarm on UPS Display TB- MAJ COM Major Alarm COM Critical Alarm on UPS Display Table 3 Battery Interface Box specificationsupsbibx, UPSBIBN and UPSBIBR Values Parameter UPSBIBX/UPSBIBN UPSBIBR DC Sense Volts, VDC 3-76 DC Sense Current, IDC.A CAN Volts, VDC V V CAN Maximum Current, IDC A A UVR Volts, VDC V Dry Contacts Volts, VDC (Auxiliary Contacts) V V Dry Contacts Volts, VDC (Breaker Aux) ma ma Mounting Hardware (supplied by others) Must support 3 lb. (3.6kg) Must support 3 lb. (3.6kg) UVR Max Cont Current, IDC ma

6 TECHNICAL SUPPORT / SERVICE Web Site liebert.monitoring@vertivco.com --77 Outside North America: 99 Three-Phase UPS & Power Systems Outside North America: LOCATIS United States Dearborn Drive P.O. Box 96 Columbus, OH 39 Europe Via Leonardo Da Vinci Zona Industriale Tognana 3 Piove Di Sacco (PD) Italy Fax: Asia 9/F, The Orient Square Building F. Ortigas Jr. Road, Ortigas Center Pasig City 6 Philippines Fax: Dearborn Drive P.O. Box 96 Columbus, OH 39 Liebert Corporation All rights reserved throughout the world. Specifications subject to change without notice. Vertiv Telephone: Facsimile: Liebert is a registered trademark of Liebert Corporation. All names referred to are trademarks or registered trademarks of their respective owners. SL-_REV3_- 6

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