Cordless Drill. 12V Li-Ion. LIR-012. To view the full range visit: Instruction Manual 3 Year Replacement Warranty

Transcription

1 Cordless Drill 12V Li-Ion Instruction Manual 3 Year Replacement Warranty LIR-012! WARNING: Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and /or serious injury. Save all warnings and instructions for future reference. To view the full range visit:

2 SPECIFICATIONS MODEL NO. LIR-012 Motor: Charge time: No load speed: Chuck: Torque: Batteries: Weight with 1 battery: 12V 3 5 hours 0 350/min, /min 10mm Keyless 15Nm 2 x 1.3Ah Lithium Ion 1.05kg KNOW YOUR PRODUCT Keyless chuck 2. Torque adjustment collar 3. Speed selector 4. Forward/reverse selector 5. Battery 6. Battery release buttons 7. Variable speed switch 8. LED light 9. Charging adaptor 10. Charging cradle 11. Charger jack 1

3 TABLE OF CONTENTS SPECIFICATIONS.. Page 1 INTRODUCTION Page 3 ELECTRICAL SAFETY Page 3 GENERAL POWER TOOL SAFETY WARNINGS.. Page 4 BATTERY & CHARGER SAFETY FEATURE Page 6 CHARGING THE BATTERY.. Page 7 INSTALLING OR REMOVING THE BATTERY... Page 8 DRILL OPERATION Page 9 MAINTENANCE... Page 12 SPARE PARTS.... Page 12 DESCRIPTION OF SYMBOLS. Page 13 CONTENTS... Page 14 WARRANTY Page 15 2

4 INTRODUCTION Congratulations on purchasing an Ozito Lithium Ion Cordless Drill. We aim to provide quality tools at an affordable price. We hope you will enjoy using this tool for many years. Your Lithium Ion Cordless Drill LIR-012 has been designed for general purpose drilling or screwdriving around the home and is intended for DIY use only.! ELECTRICAL SAFETY THIS MANUAL CONTAINS IMPORTANT SAFETY AND OPERATING INSTRUCTIONS FOR YOUR BATTERY CHARGER. Before using the charger, read all instructions and cautionary markings on charger, battery pack and product using the battery pack.!! Danger! If the battery pack case is cracked or damaged, do not insert into charger. There is a danger of electric shock or electrocution. Warning! Don t allow any liquid to get inside charger. Electric shock may result. To facilitate cooling of the battery pack after use, avoid placing the charger or battery pack in a warm environment such as in a metal shed, or an uninsulated trailer. 3 This charger is not intended for any uses other than charging rechargeable batteries. Any other use may result in risk of fire, electric shock or electrocution. Do not place any object on top of the charger or place the charger on a soft surface that may result in excessive internal heat. Place the charger in a position away from any heat source. To reduce risk of damage to the electric plug and cord, pull by the plug rather than the cord when disconnecting the charger. Make sure cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress. An extension cord should not be used unless absolutely necessary. Use of an improper extension cord could result in the risk of fire, electric shock or electrocution. Do not operate charger if it has received a sharp blow, been dropped or otherwise damaged in any way. Have it checked by an electrician or power tool repairer. Do not disassemble charger. Take it to an electrician or power tool repairer when service or repair is required. Incorrect reassembling may result in a risk of electric shock, electrocution or fire. To reduce risk of electric shock, unplug charger from the outlet before attempting any cleaning. Removing the battery pack will not reduce this risk.

5 ! ELECTRICAL SAFETY (cont.) Never attempt to connect 2 chargers together. DO NOT store or use the tool and battery pack in locations where the temperature may reach or exceed 40ºC (such as outside sheds or metal buildings in summer). The charger is designed to operate on standard household electrical power (240 volts). Do not attempt to use it on any other voltage! The battery pack is not fully charged out of the carton. First read the safety instructions and then follow the charging notes and procedures. The longest life and best performance can be obtained if the battery pack is charged when the air temperature is between 18-24ºC. Do not charge the battery pack in an air temperature below 10ºC or above 40ºC. This is important and will prevent damage to the battery pack. Do not incinerate the battery pack even if it is seriously damaged or is completely worn out. The battery can explode in a fire. Never attempt to open the battery pack for any reason. If the plastic housing of the battery pack breaks or cracks, immediately discontinue use and do not recharge.! General Power Tool Safety Warnings - Personal Safety Warning! Read all safety warnings and all instructions. Failure to follow the! warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term "power tool" in all of the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. 1) Work area safety a) Keep work area clean and well lit. Cluttered and dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. 2) Electrical safety a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. 4

6 ! General Power Tool Safety Warnings - Personal Safety e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. 5 3) Personal safety a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents. d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dust-related hazards. 4) Power tool use and care a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

7 ! General Power Tool Safety Warnings - Personal Safety f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use the power tool, accessories and tool bits etc. in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation. 5) Service a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. b) If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard. LITHIUM ION BATTERY AND CHARGER SAFETY FEATURES Over Charging Protection This feature ensures that the battery is never overcharged. When the battery has reached it s full charge capacity the charger will shut off protecting the internal components of the battery from being damaged. Over Discharge Protection An internal component of the battery pack is an over discharge protector. This feature will stop the battery from discharging beyond the recommended lowest safety voltage. Over Heat Protection The battery has an internal Thermister cut off sensor which will cease the charging cycle if the battery becomes hot during the charging process. This Thermister sensor will also stop the battery from operating should the battery become too hot during the operation of the tool. This can happen when the tool is overloaded or being used for extended periods of time. Up to 30min in cooling time may be required depending on ambient temperature and operation being performed. Over Current Protection Should the battery be overloaded and the maximum current draw be exceeded the battery will temporarily stop working to protect the internal components. The battery will resume to normal operation once the excessive current draw has returned to normal safe level. This may take a few seconds. Short Circuit Protection If the battery pack was to short circuit the short circuit protector would immediately stop the battery pack from operating. This will ensure that no further internal components of the battery or the tools are damaged. 6

8 CHARGING YOUR LITHIUM ION BATTERY The drill has been shipped in a low charge condition, and Fig. 1 requires charging prior to use. Insert the charging adaptor (9) into the charging cradle (10) (see Fig. 1). Plug the charger adaptor (9) into a 240V power outlet. Ensure that the charging cradle (10) is on a flat surface. Insert the battery (5) into the charging cradle (10). The recess of the battery terminals will have a firm connection. Upon proper contact the red and green light will illuminate on the charging cradle (11). The battery (5) will take 3 5 hours to charge. Charging starts automatically. Remove the battery (5) from the charger after 5 hours. NOTE: If light on the charging cradle (10) fails to come on. Check the charging adaptor (9) is securely plugged into the wall outlet and is switched on. Check the battery (5) is firmly seated onto the charging cradle (10). Check the charging jack (11) is securely connected into the charging cradle (10) socket. Initial Charge When the unit is on charge the red and green light will be on display. The green light will appear only when the battery is fully charged. Charge your battery for 3 5 hours then use it until it runs down and only slowly operates. Repeat this charge and discharge process approximately 4-5 times, this will ensure that the battery is performing to its highest capacity. Important Charging Notes The charger and battery (5) may become warm to touch while charging. This is a normal condition, and does not indicate a problem. Use the charger at normal room temperature whenever possible. To prevent overheating, do not cover the charger and do not charge the battery (5) in direct sunlight or near heat sources. If the battery (5) does not charge properly:- 1. Check current at power outlet by plugging in a lamp or other appliance. 2. If charging problems persist, have the complete drill checked by an electrician or a power tool repairer. NOTE: If battery is flat and displays green charged LED, refer to Thermal voltage protection note below cooling maybe required. 7 Thermal voltage protection indication In the event that the thermal or voltage protection circuit has been activated the battery will cease to operate. This can happen when the tool has been used for extended periods or worked hard with large drill bits or accessories. If you place the battery on the charger the LED lights will give you the appearance that the battery is fully charged. Leave the battery on the charger to charge for 3-5 hours. The battery may take the full 5 hours to charge as the battery may need to cool down or the protection circuit to be reset. This will then allow the charger to begin charging the battery and resume normal operation.

9 INSTALLING OR REMOVING THE BATTERY Always switch off the drill before insertion or removal of the battery (5). Installing the Battery Holding the drill upright and picking up the battery (5) in your opposite hand. Place two fingers over the battery release buttons (6) and insert the battery (5) until it clicks into place (See Fig. 2). Do not use excessive force when inserting the battery (5). If the battery (5) does not slide in easily, it is not being inserted correctly. It is also possible that there could be damage to the battery (5), battery terminals or the drill. Fig. 2 Removing the Battery Depress both the battery release buttons (6) and gently pull the battery (5) out of the drill. Battery The length of service from each charging cycle will depend on the type of work you are doing. The battery (5) in this drill have been designed to provide maximum trouble free life. To obtain the longest possible battery life, we suggest the following: Store and charge your battery (5) in a cool area. Temperatures above or below normal room temperature will shorten battery life. Never store batteries in a discharged condition. Recharge them immediately after they are discharged. All batteries gradually lose their charge. The higher the temperature the quicker they lose their charge. If you store your drill for long periods of time without using it, recharge the batteries every month or two. This practice will prolong battery life. 8

10 DRILL OPERATION Variable Speed Switch Fig. 3 Turn the drill ON by depressing the variable speed switch (7). To turn the drill OFF release the variable speed switch (7) (See Fig. 3). Variable speed The speed can be varied from 0 to maximum in either switch gear, depending on the pressure applied to the variable speed switch (8). This way you can select the best possible speed for the job required. Changing the Direction of Rotation The direction of rotation can be changed with the forward/reverse selector (4). This is located above the variable speed switch (7) (see Fig. 4). To select the forward drilling position, push the forward/reverse selector (4) hard left. To select the reverse drilling position, push the forward/reverse selector (4) hard right. The variable speed switch (7) can be locked off by pushing the forward/reverse selector (4) into the middle of both the forward and reverse positions. Do not change the direction of rotation while the keyless chuck (1) is in motion. Speed Control The drill has a 2 speed gearbox. The speed selector (3) is located on the top of the drill (see Fig. 5). First gear has a range of 0-350/min. Second gear has a range of /min. Fig. 4 Forward/reverse selector Fig. 5 Speed Selector Torque Settings (Tightening power of your drill) When using your drill for various driving applications, it becomes necessary to increase and decrease the power and torque in order to prevent the possibility of damaging screw heads, threads, work pieces, etc. In general, power and torque should correspond to the difficulty of the screw to be driven. If torque is too high, the screws can be damaged or broken. 9

11 DRILL OPERATION (cont.) To Adjust Torque Locate the arrow on the front of the drill housing (see Fig. 6). Fig. 6 Identify the torque settings and 1 drill setting on the torque adjustment collar (2). Rotate the torque adjustment collar (2) to the desired setting, aligning the required number on the torque adjustment collar (2) with the arrow on the drill housing. To increase or decrease torque, rotate the torque adjustment Arrow collar (2). The lower the number, the lower the torque setting. The higher the number, the higher the torque setting. Always check that the correct torque is selected by practising on scrap material prior to carrying out a job. The torque setting required to drive screws will differ with different materials. Start with the torque setting on the number you think is appropriate (Eg: 4) and simply increase the torque adjustment collar to a higher number if the screw head is not sitting flush with your workpiece. Remove the screw after adjusting and re-drive the screw back into the workpiece until the correct torque adjustment leaves the screw head flush with your workpiece. Keyless Chuck A keyless chuck (1) is included on your drill to allow for easy installation and removal of bits/accessories. To open and close the keyless chuck (1), rotate the chuck body with your other hand (see Fig. 7). The arrows on the chuck indicate in which direction to rotate the chuck body in order to GRIP (tighten) or RELEASE (unlock) the drill bit. Fig. 7! Warning! Do not hold the chuck body with one hand and use power of the drill to tighten or loosen the chuck jaws. The chuck body could slip and your hand could come in contact with a rotating accessory. This could cause an accident resulting in personal injury. Installing Drill or Driver Bits Remove the battery (5) from the drill. Open or close the keyless chuck (1) to a point where the opening is slightly larger than the drill or driver bit you intend to use. Insert the drill or driver bit into the keyless chuck (1), ensuring the end of the drill or driver bit does not touch the screw inside the keyless chuck (1). Tighten the keyless chuck (1) onto the drill or driver bit as described above (See Fig. 8). Fig. 8 10

12 DRILL OPERATION (cont.) Removing Drill/Driver Bits Remove the battery (5) from the drill. Loosen the keyless chuck (1) as described previously. Remove the drill or driver bit from the keyless chuck (1). Note: Do not handle drill bits without gloves as drill bits and other accessories are sharp or can be hot after use, this can cause personal injury. General Hints for Drilling in all Materials Always use sharp drill bits. Mark the place where you would like the hole to be drilled. Commence with a slow speed to start the hole (see section "Speed Control" for directions on how to do this). Reduce your pressure on the drill when the drill bit is about to break through the material. Metal Drilling Support thin material with a piece of scrap wood. Use a centre punch to mark the position of the hole. If drilling a large hole, use a small size drill bit first to establish a pilot hole then use the required large size drill bit. Use only HSS (high speed steel) drill bits or those recommended for metal use. When drilling into iron or steel, use a cooling lubricant such as thin oil. With aluminium, use turpentine or paraffin. With brass, copper and cast iron, use no lubricant but withdraw the drill regularly to assist cooling. Wood Drilling Mark the place where you want to drill with a punch or a nail. To avoid splintering on breakthrough, either clamp a piece of scrap wood to the back of your workpiece or continue the hole from the back of the wood when the drill bit first breaks through. LED Lights The drill has 1 LED Light (8) built into the unit. The LED light is located above the variable speed switch (see Fig. 9). The LED light (8) turns on automatically when you depress the variable speed switch (7). The LED light illuminates dark areas in tight corners to assist with drilling and screw driving. This helps achieve a more accurate result in your workpiece. Fig. 9 11

13 MAINTENANCE When not in use, the drill should be stored in a dry, frost free location, out of reach of children. Keep ventilation slots of the drill clean at all times and prevent any foreign matter from entering. If the housing of the drill requires cleaning, do not use solvents but a moist soft cloth only. Blow out the ventilation slots with compressed air periodically. Note: Ozito Industries will not be responsible for any damage or injuries caused by repair of the drill by an unauthorised person or by mishandling of the drill. SPARE PARTS Limited spare parts are available subject to availability. Please contact your local Bunnings Special Orders Desk to order the required spare parts. Most common spare parts listed below Spare Part Part No. 12V Battery Pack SPLIR Charging Adaptor SPLIR Charging Stand SPLIR

14 DESCRIPTION OF SYMBOLS V Volts Hz Hertz ~ Alternating current W Watts dc Direct current ø Diameter ma Milliamperes no No load speed RPM Revolutions or reciprocation per minute Warning Double insulated Isolation transformer Thermal cut-out protection at 130ºC Lithium Ion battery Electrical Emissions Conformity (EMC) Read instruction manual Indoor use only Polarity Transformer Energy Rating (MEPS) Do not use or store battery in temperatures exceeding 50ºC Recycle battery Do not put in the rubbish Do not incinerate Do not get battery wet 13

15 CARING FOR THE ENVIRONMENT Power tools that are no longer usable should not be disposed of with household waste but in an environmentally friendly way. Please recycle where facilities exist. Check with your local council authority for recycling advice. Recycling packaging reduces the need for landfill and raw materials. Reuse of recycled material decreases pollution in the environment. Please recycle packaging where facilities exist. Check with your local council authority for recycling advice. CONTENTS 1 x 12V Cordless Lithium Ion Drill 1 x Charging cradle 1 x Battery 1 x Extension adaptor 1 x Soft bag 1 x AC Charging adaptor 1 x Instruction manual OZITO INDUSTRIES PTY LTD AUSTRALIA (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175 Telephone: Facsimile: Website: enquiries@ozito.com.au 14

16 WARRANTY YOUR WARRANTY FORM SHOULD BE RETAINED BY YOU AT ALL TIMES. IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY YOU MUST RETURN THE PRODUCT TO YOUR NEAREST BUNNINGS WAREHOUSE WITH YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO RETURNING YOUR PRODUCT FOR WARRANTY PLEASE TELEPHONE OUR CUSTOMER SERVICE HELPLINE: `Australia New Zealand TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASE AVAILABLE. A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDURE. The benefits provided under this warranty are in addition to other rights and remedies which are available to you at law. Our goods come with guarantees that cannot be excluded at law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. Generally you will be responsible for all costs associated with a claim under this warranty, however, where you have suffered any additional direct loss as a result of a defective product you may be able to claim such expenses by contacting our customer service helpline above. 3 YEAR REPLACEMENT WARRANTY Your product is guaranteed for a period of 36 months from the original date of purchase and is intended for DIY (Do It Yourself) use only. If a product is defective it will be replaced in accordance with the terms of this warranty. Warranty excludes consumable parts, for example: included accessories. Lithium Ion batteries are covered by a 12 month warranty. WARNING The following actions will result in the warranty being void. Professional, Industrial or high frequency use. If the tool has been operated on a supply voltage other than that specified on the tool. If the tool shows signs of damage or defects caused by or resulting from abuse, accidents or alterations. Failure to perform maintenance as set out within the instruction manual. If the tool is disassembled or tampered with in any way. OZITO Australia/New Zealand (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175 OW7

17 Cordless Impact Driver 12V Li-Ion Instruction Manual 3 Year Replacement Warranty LID-012! WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and /or serious injury. Save all warnings and instructions for future reference. To view the full range visit:

18 SPECIFICATIONS MODEL NO. LID-012 Battery power: Charge time: No load speed: Impact speed: Torque: Drive: Batteries: Weight (tool only): 12V 3 5 hours /min bpm 80Nm 6.35mm ( 1 /4 ) hex shank 2 x 1.3Ah Lithium Ion 1.05kg KNOW YOUR PRODUCT Quick release chuck 2. Forward/reverse lever 3. Battery release button 4. Battery (12V Lithium Ion) 5. Variable speed switch 6. LED light 7. Charging adaptor 8. Charging jack 9. Charging cradle 8 1

19 TABLE OF CONTENTS SPECIFICATIONS.. Page 1 INTRODUCTION Page 3 ELECTRICAL SAFETY. Page 3 GENERAL POWER TOOL SAFETY WARNINGS Page 4 BATTERY AND CHARGER SAFETY WARNINGS Page 6 ADDITIONAL SAFETY RULES FOR IMPACT DRIVERS. Page 7 LITHIUM ION BATTERY AND CHARGER SAFETY FEATURES. Page 8 CHARGING YOUR LITHIUM ION BATTERY.. Page 9 INSTALLING OR REMOVING THE BATTERY... Page 10 OPERATION Page 11 MAINTENANCE. Page 14 SPARE PARTS.... Page 14 DESCRIPTION OF SYMBOLS. Page 15 PACK CONTENTS Page 16 WARRANTY Page 17 2

20 INTRODUCTION Congratulations on purchasing an Ozito 12V Lithium Ion Cordless Impact Driver. We aim to provide quality tools at an affordable price. We hope you will enjoy using this tool for many years. Your 12V Lithium Ion Cordless Impact Driver LID-012 has been designed for to drive and remove screws and to tighten and loosen nuts and bolts quickly and efficiently and is intended for DIY use only.! ELECTRICAL SAFETY! WARNING! When using mains-powered tools, basic safety precautions, including the following, should always be followed to reduce risk of fire, electric shock, personal injury and material damage. Read and understand the manual prior to operating this tool. Save these instructions and other documents supplied with this tool for future reference. Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New Zealand. This tool is double insulated in accordance with AS/NZS ; therefore no earth wire is required. If the supply cord is damaged, it must be replaced by a qualified electrician or a power tool repairer in order to avoid a hazard. If operating a power tool in a damp location is unavoidable use a residual current device (RCD) protected supply Use of an RCD reduces the risk of electric shock. Note: Double insulation does not take the place of normal safety precautions when operating this tool. The insulation system is for added protection against injury resulting from a possible electrical insulation failure within the tool. 3

21 ! GENERAL POWER TOOL SAFETY WARNINGS - PERSONAL SAFETY! Warning! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term "power tool" in all of the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. 1) Work area safety a) Keep work area clean and well lit. Cluttered and dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. 2) Electrical safety a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. 3) Personal safety a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents. d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. 4

22 ! GENERAL POWER TOOL SAFETY WARNINGS - PERSONAL SAFETY e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dust-related hazards. 4) Power tool use and care a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use the power tool, accessories and tool bits etc. in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation. 5) Service a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. b) If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard. 5

23 ! BATTERY & CHARGER SAFETY WARNINGS THIS MANUAL CONTAINS IMPORTANT SAFETY AND OPERATING INSTRUCTIONS FOR YOUR BATTERY CHARGER. Before using the charger read all instructions and cautionary markings on the charger, battery pack and the product using the battery pack.! Danger! If the battery pack case is cracked or damaged, do not insert it into charger. There is a danger of electric shock or electrocution.! WARNING! Do not allow any liquid to get inside charger. Electric shock may result. To facilitate cooling of the battery pack after use, avoid placing the charger or battery pack in a warm environment such as in a metal shed, or an uninsulated trailer. This charger is not intended for any uses other than charging rechargeable batteries. Any other use may result in risk of fire, electric shock or electrocution. Do not place any object on top of the charger or place the charger on a soft surface that may result in excessive internal heat. Place the charger in a position away from any heat source. To reduce risk of damage to the electric plug and cord, pull by the plug rather than the cord when disconnecting the charger. Make sure the cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress. An extension cord should not be used unless absolutely necessary. Use of an improper extension cord could result in the risk of fire, electric shock or electrocution. Do not operate the charger if it has received a sharp blow, been dropped or otherwise damaged in any way. Have it checked by an electrician or power tool repairer. Do not disassemble charger. Take it to an electrician or power tool repairer when service or repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution or fire. To reduce risk of electric shock, unplug the charger from the outlet before attempting any cleaning. Removing the battery pack will not reduce this risk. Never attempt to connect 2 chargers together. DO NOT store or use the tool and battery pack in locations where the temperature may reach or exceed 40ºC (such as inside sheds or metal buildings in summer). The charger is designed to operate on standard household electrical power (240 volts). Do not attempt to use it on any other voltage! The battery pack is not fully charged out of the carton. First read the safety instructions and then follow the charging notes and procedures. The longest life and best performance can be obtained if the battery pack is charged when the air temperature is between 18-24ºC. Do not charge the battery pack in an air temperature below 10ºC or above 40ºC. This is important and will prevent damage to the battery pack. Do not incinerate the battery pack even if it is seriously damaged or is completely worn out. The battery can explode in a fire. Never attempt to open the battery pack for any reason. If the plastic housing of the battery pack breaks or cracks, immediately discontinue use and do not recharge. 6

24 ! ADDITIONAL SAFETY RULES FOR IMPACT DRIVERS Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock. Do not use the tool in wet or damp conditions. Wear ear protectors when impact drilling. Exposure to noise can cause hearing loss. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they don't play with the appliance. Recommendations for the use of a residual current device with a rated residual current of 30mA or less. Wear a hard hat (safety helmet), safety glasses and/or face shield. It is also highly recommended that you wear a dust mask, ear protection and padded gloves. Hold the power tool with a firm grip. High reaction torque can briefly occur while driving and loosening screws. Secure the work piece. A work piece clamped with clamping devices or in a vice, is held more secure than by hand. One-handed operation is extremely dangerous. Hold the unit firmly with both hands when operating the tool. After installing the driver bit, pull lightly on the bit to make sure that it does not come loose. If the bit is not installed properly, it can come loose during use, which can be dangerous. Use a bit that matches the screw. Tighten the screw with the impact driver lined straight with the screw to prevent the screw head from being damaged and to ensure the proper force is delivered. Hold the power tool with a firm grip. High reaction torque can briefly occur while tightening and loosening nuts and bolts. Check that any socket to be used is not cracked or broken. Broken or cracked sockets are dangerous. If the ring securing the socket is damaged, the socket may come off during use causing personal injury. The torque delivered by the impact wrench depends on how long it is applied, the size of socket and other factors such as the sate of the battery (4) charge. Use a torque wrench to check that the bolt has been tightened to the appropriate level of torque. 7

25 ! ADDITIONAL SAFETY RULES FOR IMPACT DRIVERS (cont.) Stop the impact wrench before changing the direction of rotation. Always release the trigger switch and wait for the impact wrench to stop before switching the direction of rotation. Never touch the socket whilst it is turning. Do not let the turning socket get near your hands or any other part of your body. You could be cut or caught up in the socket. Do not touch the socket after it has been in use for an extended period. It could be hot and burn you. LITHIUM ION BATTERY AND CHARGER SAFETY FEATURES Over Charging Protection This feature ensures that the battery (4) is never overcharged. When the battery (4) has reached its full charge capacity the charger will shut off protecting the internal components of the battery (4) from being damaged. Over Discharge Protection The battery (4) includes an over discharge protector. This feature stops the battery (4) from discharging beyond the recommended lowest safety voltage. Over Heat Protection The battery (4) has an internal thermal cut-out device that stops the charging cycle if the battery (4) becomes hot during the charging process. This thermal cut-out device also stops the battery (4) from operating should the battery (4) become too hot during the operation of the tool. This can happen when the tool is overloaded or being used for extended periods of time. Up to 30 minutes cooling time may be required depending on ambient temperature and the operation being performed. Over Current Protection If the battery (4) is overloaded and the maximum current draw is exceeded the battery will temporarily stop working to protect the internal components. The battery (4) will resume normal operation once the current draw has returned to its normal safe level. This may take a few seconds. Short Circuit Protection If the battery (4) short circuits, the short circuit protector immediately stops the battery (4) from operating. This ensures that no internal components of the battery (4) or tool are damaged. 8

26 CHARGING YOUR LITHIUM ION BATTERY The drill has been shipped in a low charge condition, and requires charging prior to use. Insert the charging jack (8) into the charging cradle (9) (see Fig. 1). Plug the charging adaptor (7) into a mains power outlet. Ensure that the charging cradle (9) is on a flat surface. Insert the battery (4) into the charging cradle (9). The recess of the battery terminals will have a firm connection. Upon proper contact the red and green LED light will illuminate on the charging cradle (9) to indicate the battery is charging. Fig. 1 The battery (4) will take 3 5 hours to charge. Charging starts automatically. Remove the battery (4) from the charger after 5 hours. Note: If LED light on the charging cradle (9) fails to illuminate. Check the charging adaptor (7) is securely plugged into the wall outlet and is switched on. Check the battery (4) is firmly seated onto the charging cradle (9). Check the charging jack (8) is securely connected into the socket of the charging cradle (9). Initial Charge When the unit is on charge, both the red and green LED light will illuminate. When the battery is fully charged, only the green LED light will be illuminated. The red LED will go out, indicating the battery is no longer being charged. Charge your battery for 3 5 hours then use it until it runs down and only slowly operates. The battery will not reach its full capacity until it has been recharged 4 to 5 times. Important Charging Notes The charging adaptor (7) and battery (4) may become warm to touch while charging. This is a normal condition, and does not indicate a problem. Use the charger at normal room temperature whenever possible. To prevent overheating, do not cover the charger and do not charge the battery (4) in direct sunlight or near heat sources. If the battery (4) does not charge properly:- 1. Check current at mains power outlet by plugging in a lamp or other appliance. 2. If charging problems persist, have the complete drill checked by an electrician or a power tool repairer. Note: If battery (4) is flat and only the green LED light is illuminated, refer to Thermal voltage protection note below cooling maybe required. 9 Thermal voltage protection indication In the event that the thermal or voltage protection circuit has been activated the battery will cease to operate. This can happen when the tool has been used for extended periods or worked hard with large drill bits or accessories. If you place the battery on the charger the LED lights will give you the appearance that the battery is fully charged. Leave the battery on the charger to charge for 3-5 hours. The battery may take the full 5 hours to charge as the battery may need to cool down or the protection circuit to be reset. This will then allow the charger to begin charging the battery and resume normal operation.

27 INSTALLING OR REMOVING THE BATTERY Always ensure the forward/reverse lever (2) is in the lock position before insertion or removal of the battery. To Install the Battery Holding the impact driver upright and picking up the battery (4) in your free hand. Place your two fingers over the battery release buttons (3) and insert the battery (4) until it clicks into place. (See Fig. 2) Do not use excessive force when inserting the battery (4). If the battery (4) does not slide in easily, it is not being inserted correctly. It is also possible that there could be damage to the battery, battery terminals or drill. Fig. 2 To Remove the Battery Depress the battery release buttons (3) on both sides of the handle and pull the battery (4) down away from the tool. Battery The length of service from each charging cycle will depend on the type of work you are doing. The batteries in this drill have been designed to provide maximum trouble free life. However, like all batteries they will eventually wear out. To obtain the longest battery life, we suggest the following: Store and charge your batteries in a cool area. Temperatures above or below normal room temperature will shorten battery life. All batteries gradually lose their charge. The higher the temperature the quicker they lose their charge.! Caution: Charger does not automatically turn off when the battery is fully charged. Please take care not to leave the tool on the charger for excessive periods of time. Switch off the charger at mains when charging is complete. 10

28 OPERATION Insertion and removal of driver bits and sockets! WARNING! Always ensure the forward/reverse lever (2) is in the lock position and remove the battery (4) from the tool before inserting or removing a bit or socket or when making any adjustments to your tool. Installing a driver bit Pull the quick release chuck (1) forward and insert the hex shank of the appropriate driver bit into the quick release chuck (1) (See Fig. 3). 1 Fig. 3 Release the quick release chuck (1) and slowly pull the driving bit forward until you feel the ring engage with the groove in the bit indicating that the bit is locked in position (See Fig. 4). Fig. 4 Check if the bit is correctly fitted by pulling on the bit to see if it can be removed (See Fig. 5). If it cannot be extracted out of the quick release chuck (1), the bit has been inserted correctly. Fig. 5! WARNING! If the driving bit is not properly secured it may be ejected unexpectedly during operation. This could potentially cause serious personal injury or injury to others. Always ensure the driving bit is secured properly before beginning operation. Driving bit removal Pull the quick release chuck (1) forward and remove the driving bit (See Fig. 6). 1 Fig. 6 11

29 OPERATION (cont.) Installing a socket adaptor and socket Pull the quick release chuck (1) forward and insert the hex shank of the socket adaptor into the quick release chuck (1). (See Fig. 7) 1 Fig. 7 Release the quick release chuck (1) and slowly pull the socket adaptor forward until you feel the ring engage with the groove in the adaptor indicating that the adaptor is locked in position (See Fig. 8). Fig. 8 Check if the socket adaptor is correctly fitted by pulling on the adaptor to see if it can be removed. If it cannot be extracted, the adaptor has been inserted correctly (see Fig. 9). Select the correct socket for the nut or bolt you which to tighten or loosen. A socket that is too large will result in slippage or inaccurate and inconsistent torque, or damage to the nut or head of the bolt. Insert the square end of the socket bit into the socket adaptor. Fig. 9 Turning the tool on and off To turn the tool on, slowly depress the variable speed switch (5) (See Fig. 10). Release the variable speed switch (5) to stop the tool. 5 Fig. 10 Variable speed You can vary the speed of the impact driver by controlling the amount of pressure applied to the variable speed switch (5). The tool reaches its max speed when the variable speed switch (5) is fully depressed (See Fig. 11). 5 Fig

30 OPERATION (cont.) Changing the direction of rotation The direction of rotation can be changed with the forward/reverse selector (2). This is located above the variable speed switch (5) (see Fig. 12). Fig. 12 To select the forward driving or tightening position, push the forward/reverse selector (2) hard left. To select the reverse driving or loosening position push the forward/reverse selector (2) hard right. The variable speed switch (5) can be locked off by pushing the forward/reverse selector (2) into the middle of both forward and reverse positions.! WARNING! Do not change direction of rotation unless the tool has come to a complete stop. Using the tool Insert the correct driving bit or socket bit (with socket adaptor). Before starting your job, always perform a test operation in a similar application using scrap material. When fastening screws sized M8 or smaller, take particular care to use light pressure on the variable speed switch (5) for fear of damaging the fixture. Hold the tool pointing straight in line with the fastener and apply sufficient forward pressure to stop the bit from slipping off the fastener (See Fig. 13). Apply slight pressure to the variable speed switch (5) to turn on the tool then increase the speed according to the circumstances. Do not apply torque for too long when tightening a screw Fig. 13 or nut or it will be damaged. 13

31 MAINTENANCE When not in use, the tool should be stored in a dry, frost free location, out of reach of children. Keep ventilation slots of the tool clean at all times and prevent any foreign matter from entering. After each use, blow air through the tool housing to ensure it is free from all dust particles which may build up. Build up of dust particles may cause the tool to overheat and fail. If the enclosure of the tool requires cleaning do not use solvents but a moist soft cloth only. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid. Note: Ozito Industries will not be responsible for any damage or injuries caused by repair of the tool by an unauthorised person or by mishandling of the tool.! WARNING! DISCONNECT THE CHARGER FROM THE MAINS POWER OUTLET BEFORE CLEANING. SPARE PARTS Limited spare parts are available subject to availability. Please contact your local Bunnings Special Orders Desk to order the required spare parts. Most common spare parts listed below Spare Part Part No. Battery (12V Lithium Ion) SPLIR Charging Adaptor SPLIR Charging Stand SPLIR

32 DESCRIPTION OF SYMBOLS V Volts Hz Hertz ac/~ Alternating current W Watts dc/ Direct current ma Milliamperes Ah Amp hour no No load speed /min Revolutions or reciprocation per minute bpm Beats per minute Electrical Emissions Conformity (EMC) Nm Newton meter Warning Read instruction manual Double insulated Indoor use only Isolation transformer Polarity Thermal cut-out protection at 130ºC Transformer Energy Rating (MEPS) Lithium Ion battery Do not use or store battery in temperatures exceeding 50ºC Recycle battery Do not put in the rubbish Do not incinerate Do not get battery wet 15

33 CARING FOR THE ENVIRONMENT Power tools that are no longer usable should not be disposed of with household waste but in an environmentally friendly way. Please recycle where facilities exist. Check with your local council authority for recycling advice. Recycling packaging reduces the need for landfill and raw materials. Reuse of recycled material decreases pollution in the environment. Please recycle packaging where facilities exist. Check with your local council authority for recycling advice. PACK CONTENTS 1 x 12V Cordless Impact Driver 2 x Batteries (12V Lithium-ion) 4 x Sockets 2 x CRV bits 1 x Charger 1 x Socket holder 1 x Charger base 1 x Instruction manual OZITO INDUSTRIES PTY LTD AUSTRALIA (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175 Telephone: Facsimile: Website: enquiries@ozito.com.au 16

34 WARRANTY YOUR WARRANTY FORM SHOULD BE RETAINED BY YOU AT ALL TIMES. IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY YOU MUST RETURN THE PRODUCT TO YOUR NEAREST BUNNINGS WAREHOUSE WITH YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO RETURNING YOUR PRODUCT FOR WARRANTY PLEASE TELEPHONE OUR CUSTOMER SERVICE HELPLINE: `Australia New Zealand TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASE AVAILABLE. A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDURE. The benefits provided under this warranty are in addition to other rights and remedies which are available to you at law. Our goods come with guarantees that cannot be excluded at law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. Generally you will be responsible for all costs associated with a claim under this warranty, however, where you have suffered any additional direct loss as a result of a defective product you may be able to claim such expenses by contacting our customer service helpline above. 3 YEAR REPLACEMENT WARRANTY Your product is guaranteed for a period of 36 months from the original date of purchase and is intended for DIY (Do It Yourself) use only. If a product is defective it will be replaced in accordance with the terms of this warranty. Warranty excludes consumable parts, for example: included accessories. Lithium Ion batteries are covered by a 12 month warranty. WARNING The following actions will result in the warranty being void. Professional, Industrial or high frequency use. If the tool has been operated on a supply voltage other than that specified on the tool. If the tool shows signs of damage or defects caused by or resulting from abuse, accidents or alterations. Failure to perform maintenance as set out within the instruction manual. If the tool is disassembled or tampered with in any way. OZITO Australia/New Zealand (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175 OW7

35 Multi Function Tool 12V Li-Ion Instruction Manual 3 Year Replacement Warranty MFT-012! WARNING: Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. To view the full range visit:

36 SPECIFICATIONS - MODEL NO. MFT-012 Motor: 12V Battery: 1.3Ah Lithium Ion Charge time: 3-5 hours No load speed: 5,000-16,000/min Orbit angle: 2.8 Sanding pad size: 92 x 92 x 92mm Weight (tool only): 1.15kg KNOW YOUR PRODUCT On/off switch 2. Soft grip overmould 3. Battery 4. Battery release tab 5. Variable speed dial 6. Accessory drive spindle 7. Metal gear box 8. Hook & loop sanding pad 9. Cutting blade 10. Scraper blade 11. Sanding paper 12. Accessory fixing washer 13. Locking bolt 14. Allen key 15. Charging adaptor 16. Charging cradle 17. Charger jack

37 TABLE OF CONTENTS SPECIFICATIONS.. Page 1 KNOW YOUR PRODUCT. Page 1 INTRODUCTION.. Page 3 ELECRICAL SAFETY. Page 3 GENERAL POWER TOOL SAFETY WARNINGS Page 4 MULTI FUNCTION TOOL SAFETY WARNINGS Page 6 LITHIUM ION BATTERY AND CHARGER SAFETY FEATURES. Page 7 CHARGING THE LITHIUM ION BATTERY. Page 8 INSTALLING OR REMOVING THE BATTERY Page 9 ASSEMBLY.. Page 10 OPERATION.. Page 11 MAINTENANCE Page 14 SPARE PARTS Page 15 DESCRIPTION OF SYMBOLS. Page 16 CONTENTS Page 17 WARRANTY Page 18 2

38 INTRODUCTION Congratulations on purchasing an Ozito Lithium Ion Multi Function Tool. We aim to provide quality tools at an affordable price. We hope you will enjoy using this tool for many years. Your Lithium Ion Multi Function Tool MFT-012 has been designed for sanding, chiselling, cutting and many additional applications and is intended for DIY use only.! ELECTRICAL SAFETY THIS MANUAL CONTAINS IMPORTANT SAFETY AND OPERATING INSTRUCTIONS FOR YOUR BATTERY CHARGER. Before using the charger, read all instructions and cautionary markings on charger, battery pack and product using the battery pack.!! WARNING! If the battery pack case is cracked or damaged, do not insert into charger. There is a danger of electric shock or electrocution. WARNING! Don t allow any liquid to get inside charger. Electric shock may result. To facilitate cooling of the battery pack after use, avoid placing the charger or battery pack in a warm environment such as in a metal shed, or an uninsulated trailer. 3 This charger is not intended for any uses other than charging rechargeable batteries. Any other use may result in risk of fire, electric shock or electrocution. Do not place any object on top of the charger or place the charger on a soft surface that may result in excessive internal heat. Place the charger in a position away from any heat source. To reduce risk of damage to the electric plug and cord, pull by the plug rather than the cord when disconnecting the charger. Make sure cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress. An extension cord should not be used unless absolutely necessary. Use of an improper extension cord could result in the risk of fire, electric shock or electrocution. Do not operate charger if it has received a sharp blow, been dropped or otherwise damaged in any way. Have it checked by an electrician or power tool repairer. Do not disassemble charger. Take it to an electrician or power tool repairer when service or repair is required. Incorrect reassembling may result in a risk of electric shock, electrocution or fire. To reduce risk of electric shock, unplug charger from the outlet before attempting any cleaning. Removing the battery pack will not reduce this risk.

39 ! ELECTRICAL SAFETY (cont.) Never attempt to connect 2 chargers together. DO NOT store or use the tool and battery pack in locations where the temperature may reach or exceed 40ºC (such as outside sheds or metal buildings in summer). The charger is designed to operate on standard household electrical power (240 volts). Do not attempt to use it on any other voltage! The battery pack is not fully charged out of the carton. First read the safety instructions and then follow the charging notes and procedures. The longest life and best performance can be obtained if the battery pack is charged when the air temperature is between 18-24ºC. Do not charge the battery pack in an air temperature below 10ºC or above 40ºC. This is important and will prevent damage to the battery pack. Do not incinerate the battery pack even if it is seriously damaged or is completely worn out. The battery can explode in a fire. Never attempt to open the battery pack for any reason. If the plastic housing of the battery pack breaks or cracks, immediately discontinue use and do not recharge.! GENERAL POWER TOOL SAFETY WARNINGS WARNING! Read all safety warnings and all instructions. Failure to! follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term power tool" in all of the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. 1) Work area safety a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. 2) Electrical safety a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. 4

40 ! GENERAL POWER TOOL SAFETY WARNINGS 5 e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock. 3) Personal safety a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents. d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards. 4) Power tool use and care a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

41 ! GENERAL POWER TOOL SAFETY WARNINGS g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation. 5) Battery tool use and care a) Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack. b) Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire. c) When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire. d) Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns. 6) Service a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. b) If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard.! MULTI FUNCTION TOOL SAFETY WARNINGS This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Recommendations for the use of a residual current device with a rated residual current of 30mA or less. 6

42 LITHIUM BATTERY AND CHARGER SAFETY FEATURES Over Charging Protection This feature ensures that the battery is never overcharged. When the battery has reached it s full charge capacity the charger will shut off protecting the internal components of the battery from being damaged. Over Discharge Protection An internal component of the battery pack is an over discharge protector. This feature will stop the battery from discharging beyond the recommended lowest safety voltage. Over Heat Protection The battery has an internal Thermister cut off sensor which will cease the charging cycle if the battery becomes hot during the charging process. This Thermister sensor will also stop the battery from operating should the battery become too hot during the operation of the tool. This can happen when the tool is overloaded or being used for extended periods of time. Up to 30min in cooling time may be required depending on ambient temperature and operation being performed. Over Current Protection Should the battery be overloaded and the maximum current draw be exceeded the battery will temporarily stop working to protect the internal components. The battery will resume to normal operation once the excessive current draw has returned to normal safe level. This may take a few seconds. Short Circuit Protection If the battery pack was to short circuit the short circuit protector would immediately stop the battery pack from operating. This will ensure that no further internal components of the battery or the tools are damaged. 7

43 CHARGING THE LITHIUM ION BATTERY The multi function tool has been shipped in a low charge condition, and requires charging prior to use. Initial Charging 1. Ensure that the charging cradle (16) is on a flat surface. Insert Fig. 1 the charging jack (17) into the charging cradle (16). 2. Plug the charging adaptor (15) into a power outlet. 3. Insert the battery (3) into the charging cradle (16) (Fig. 1). The recess of the battery terminals will have a firm connection. Upon proper contact the red and green light will illuminate on the charging cradle (16). 4. To obtain optimum battery performance and life, charge the batteries for 5-7 hours and use the tool until it runs down. Repeat this charge and discharge process approximately 4-5 times. Note: If the light on the charging cradle (16) fails to come on: Check the charging adaptor (15) is securely plugged into the wall outlet and is switched on. Check the charging jack (17) is securely connected to the charging cradle (16) socket. Check the battery (3) is firmly seated onto the charging cradle (16). Normal Charging When the unit is on charge the red and green light will be on display. Charging starts automatically. The battery (2) will take 3-5 hours to charge. When the battery (2) is fully charged, the red light will go out, and only the green light will be on display. Remove the battery (2) from the charger after 5 hours. Important Charging Notes The charger adaptor (15) and battery (3) may become warm to touch while charging. This is normal, and does not indicate a problem. Use the charger at normal room temperature whenever possible. To prevent overheating, do not cover the charger and do not charge the battery (3) in direct sunlight or near heat sources. NOTE: If battery is flat and displays green charged LED, refer to thermal voltage protection note below cooling maybe required. Thermal voltage protection indication In the event that the thermal or voltage protection circuit has been activated the battery will cease to operate. This can happen when the tool has been used for extended periods or worked hard with large drill bits or accessories. If you place the battery on the charger the LED lights will give you the appearance that the battery is fully charged. Leave the battery on the charger to charge for 3-5 hours. The battery may take the full 5 hours to charge as the battery may need to cool down or the protection circuit to be reset. This will then allow the charger to begin charging the battery and resume normal operation. 8

44 INSTALLING OR REMOVING THE BATTERY Always switch off the multi function tool before insertion or removal of the battery (3). Installing the Battery 1. Insert the battery (3) into the battery recess in Fig. 2 the multi head tool until it clicks into place (Fig. 2). Note: Do not use excessive force when inserting the battery (3). If the battery (3) does not slide in easily, it is not being inserted correctly. It is also possible that there could be damage to the battery (3), battery terminals and/or the multi head tool. If there is damage, have the complete tool checked by an electrician or power tool repairer. Removing the Battery Depress both the battery release tabs (4) and remove the battery (3) from the multi function tool. Battery The length of service from each charging cycle will depend on the type of work you are doing. The battery (3) in this multi function tool has been designed to provide maximum trouble free life. To obtain the longest possible battery life, we suggest the following: Charge batteries for 7-9 hours and use the multi function tool until it runs down and only slowly operates. Repeat this charge and discharge process 4-5 times. Store and charge your battery (3) in a cool area. Temperatures above or below normal room temperature will shorten battery life. Never store batteries in a discharged condition. Recharge them immediately after they are discharged. All batteries gradually lose their charge. The higher the temperature the quicker they lose their charge. If you store your drill for long periods of time without using it, recharge the batteries every month or two. This practice will prolong battery life. 9

45 ASSEMBLY Attaching Your Accessory 1. Choose the desired angle required for your application. 2. Position the perforated holes on the accessory over the locating pins on the accessory drive spindle (6) of the multi function head. 3. Ensure the accessory is sitting flat against the face of the accessory drive spindle (6) (Fig. 3 & 4). 4. Place the accessory fixing washer (12) in alignment with the inner hole of the accessory drive spindle (6). Note: Ensure the flat side of the accessory fixing washer (12) is facing towards the accessory. 5. Insert the locking bolt (13) through the accessory fixing washer (12) and into the accessory drive spindle (6) of the Multi Function Tool. Hand tighten only. Accessory Drive Spindle fixed to the Multi Function Tool Accessory locating pins Inner hole Fig. 3 Accessory perforated holes Fig Tighten the locking bolt (13) using the allen key (14) in a clockwise direction (Fig. 5). Do not overtighten! Fig. 5 Removing Your Accessory 1. Loosen the locking bolt (13) using the allen key (14) in an anti-clockwise direction. 2. Remove the locking bolt (13) and the accessory fixing washer (12) from the Multi Function Tool. Remove the accessory. 3. To re-attach an accessory, follow the instructions on Attaching your accessory. Changing Sanding Paper 1. Align the sanding paper (11) to the hook & loop sanding pad (8) and press firmly to hold in place. As this product does not include a dust extraction system, it is not critical that the holes in the sanding paper lines up with the holes on the hook & loop sanding pad (8). 2. To remove or change the sanding paper carefully peel off the sanding paper from one of the triangle ends (Fig. 6). Fig. 6 10

46 OPERATION Operating the On/Off Switch 1. Slide the on/off switch (1) forward to the "on" position (Fig. 7). 2. Slide the on/off switch (1) towards the back of the Multi Function Tool to the "off" position. Fig. 7 Adjusting the Variable Speed NOTE: In various applications you will need to select the correct speed. 1. When the Multi Function Tool power is turned on, select the oscillation frequency speed by scrolling the variable speed dial (5) to your desired speed (Fig. 8). The higher the number on the variable speed dial (5) the faster the oscillation frequency of the Multi Funtion Tool. Fig Recommended oscillation frequency for applications: High oscillation frequency Low oscillation frequency Sanding, sawing, rasping, and polishing stone and metal (rasping and polishing accessories not supplied) Polishing varnishes (polishing accessories not supplied) Choosing the Correct Sanding Paper Sanding paper is rated according to a number marked on the back. The higher the number, the smaller and finer the grit is on the sanding paper. The lower the number, the larger and more coarse the grit is on the sanding paper. A coarse grit will provide a more aggressive sanding action for quick material removal. Coarse grit (eg.40) is used for removing paint and sanding down rough surfaces. Medium grit (eg.80) is used for sanding down plain timber. Fine grit (eg.120) is used to give a smooth finish to bare wood. Extra fine grit (eg ) is used for polishing or sanding between coats of paint. NOTE: When using the Multi Function Tool in sanding application, try not to apply excessive pressure when using course grit paper as this can lead to swirl marks on the workpiece. 11

47 OPERATION (cont.) Sanding NOTE: Ensure you have the correct sanding paper for your application. Always test on a scrap workpiece before using on your workpiece. 1. In sanding mode, the Multi Function Tool can be used on materials such as wood, plastic, metal and painted surfaces. 2. Ensure the Multi Function Tool is not placed on the workpiece. Slide the on/off switch (1) to the "ON" position. 3. Select the desired oscillation frequency speed on the variable speed dial (5) and wait until the motor reaches its maximum speed. 4. Place the Multi Function Tool on your workpiece, ensuring the whole area of the sanding base is in contact with the work surface (Fig. 9). Fig Allow the Multi Function Tool to do the work and do not apply heavy pressure on the Multi Function Tool. Heavy pressure does not increase the removal of material but will wear your sanding paper faster. 6. If sanding corners in hard to reach areas use the tip or triangle edge of the hook & loop sanding pad (8) (Fig. 10). Fig. 10 NOTE: For best results, the sanding pad must be kept flat on the workpiece. Do not tilt the sanding base and use the edge of the sanding paper or the sanding pad may become damaged, causing the sanding paper not to adhere to the base correctly. 12

48 OPERATION (cont.) Sawing Square Blade Caution: Clamp your workpiece securely before commencing your work. Note: Ensure your blades are not blunt or damaged in any way before commencing your application. 1. In sawing mode, the Multi Function Tool can be used on wood, plastics and sheet metal. 2. Ensure the Multi Function Tool is not placed on the workpiece. Slide the on/off switch (1) to the "ON" position. 3. Select the desired oscillation frequency speed on the variable speed dial (5) and wait until the motor reaches its maximum speed Fig If plunging, use a slight pendulum motion to allow sufficient chip or debris removal (Fig. 11). NOTE: If using the Multi Function Tool for plunge cuts. Only use this application on soft materials such as wood or gypsum plaster boards. Also check that there are no nails or screws in the workpiece before cutting.! WARNING! If installing power points, please ensure all electricity is switched off at the fuse box prior to work commencing. It is important to seek the advice of a licensed electrician when conducting any work around the home which involves electricity. Scraping Note: The scraping blade is designed for scraping surfaces and the removal of soft materials. Ensure you have the correct angle and only apply light pressure to avoid cutting the surface. 1. In scraping mode the Multi Function Tool can be used to remove materials such as fabric, adhesives, or vinyl, from materials such as wood, plastic, metal and painted surfaces. 2. Ensure the Multi Function Tool is not placed on the workpiece. Slide the on/off switch (1) to the "ON" position. 3. Select the desired oscillation frequency speed on the variable speed dial (5) and wait until the motor reaches its maximum speed. 4. Place the Multi Function Tool on the workpiece. Ensure you have angled the scraper blade Fig. 12 correctly (Fig. 12). 5. Allow the scraper to do the work and do not apply heavy pressure on the Multi Function Tool. Heavy pressure can cut into the surface or overload the Multi Function Tool. 13