Energy Supply Systems

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1 Energy Supply Systems -RAIL PROGRAM 270 KAT b-E

2 -Rails and Accessories for Curved Tracks -Rail 30 x o -Curve Track Coupler l Static values l x = 2.95cm W x = 1.39cm 3 R Other lengths are available on inquiry. Other curves are available on inquiry Track Support Bracket Perm. load: 125 kg Perm. load: 125 kg Perm. load: 125 kg End Cap Drilling Jig Material: plastic For closing the rail ends A drilling jig is necessary to drill the rails and curves. Curve Track coupler 2

3 -Rails and Accessories for Curved Tracks Support Arm and Girder Clip Support arm 30x32 l Perm. load [N] Girder clip Support arm Track support bracket -Rail Towing Arm for Towing Trolley Support arm 40x40 l Perm. load [N] Girder clip Towing arm l Towing Lines for Cable Trolleys Rope ø 4, Polyamide l as stated Tensile force max. 400 N Rope ø 4, galv. steel l as stated Tensile force max. 800 N Version with rope Chain ø 2, steel l as stated Tensile force max. 250 N For curved tracks it is necessary to install towing lines between the cable trolleys. Version with chain Support arm Girder clip Towing arm (for towing trolley) -Rail Track support bracket Heavy Type -Rail 40 x 40 A similar range of these systems is available for heavier cable loads. l x = 9.66 cm 4 W x = 3.45 cm 3 Please send your inquiry. Program Rail Curves Track coupler Track support brackets s: - Max. load capacity max. 36kg - Roller ø 40 mm Ideal control unit trolley Other accessories 3

4 Flat Cable Trolleys Plastic Cable Trolley and Cable Support d s Type of roller: - Ball bearing, galvanized - Sealing: 2 Z Load capacity: 16 kg Steel Cable Trolley and Cable Support d s x x x x x x Type of roller: - Ball bearing, galvanized - Sealing: 2 Z Load capacity: 20 kg d l b 1 b 2 s x x x x x x x x x x x x x x x x x x Type of roller: Ball bearing, galvanized; Sealing: 2 Z Load capacity: 25 kg Flat cable 4

5 Flat Cable Trolleys Rubber Flat Cables Type Number of cores and Max. dimension Approx. weight cross section [mm 2 ] s x b [kg / 100 m] NGFLGÖU-J 14x X x NGFLGÖU-J 15x X x NGFLGÖU-J 18x X x NGFLGÖU-J 10x X x NGFLGÖU-J 12x X x NGFLGÖU-J 14x X x NGFLGÖU-J 15x X x NGFLGÖU-J 18x X x NGFLGÖU-J 10x X x NGFLGÖU-J 12x X x NGFLGÖU-J 14x X x NGFLGÖU-J 17x X x NGFLGÖU-J 14x X x NGFLGÖU-J 14x X x Rubber flat cables with screened individual cores GCFLGÖU-O 14x X x GCFLGÖU-O 18x X x PVC Flat Cables Type Number of cores and Max. dimension Approx. weight cross section [mm 2 ] s x b [kg / 100 m] H07VVH6-F 14G G x H07VVH6-F 15G G x H07VVH6-F 18G G x H07VVH6-F 10G G x H07VVH6-F 12G G x H07VVH6-F 14G G x H07VVH6-F 15G G x H07VVH6-F 18G G x H07VVH6-F 10G G x H07VVH6-F 12G G x H07VVH6-F 14G G x H07VVH6-F 17G G x H07VVH6-F 14G G x H07VVH6-F 14G G x H07VVH6-F 14G G x PVC flat cables with screened individual cores YCFLY-O 14x X x YCFLY-O 18x X x YCFLY-O 12x X x Cable Glands and Lock Nuts Towing arm Ideal-control unit trolley Size Flat cable for cable dimension s x b Lock nut gland s b min. max. min. max x x M x M x M x M x M x M x Material: case: impact resistant plastic; seal: oil resistant rubber; thrust washer: galvanized steel. For metal types see accessories program 0200 (KAT E). 5

6 Round Cable Trolleys Plastic Trolley with Ball Joint Trolley Cable clip Cable diameter Type of roller: Ball bearing, galvanized; Sealing: 2 Z Load capacity: 16 kg The cable clips can be combined in multiple variations Plastic Trolley with U Bolt Trolley Cable clip Cable diameter Type of roller: Ball bearing, galvanized; Sealing: 2 Z Load capacity: 16 kg The cable clips fit below the cable clips with bracket Rubber Round Cable Type No. of cores and Outer diameter Approx. nom. cross section min. - max. weight [mm 2 ] [kg / 100 m] H07RN-F 4G G H07RN-F 4G G H07RN-F 4G G H07RN-F 4G G H07RN-F 5G G H07RN-F 5G G A07RN-F 7G G A07RN-F 7G G A07RN-F 12G G A07RN-F 12G G Cable Glands and Accessories Size Round cable gland Cable-ø Lock nut range M x x x M x Material: case: impact resistant plastic; seal: oil resistant rubber; thrust washer: galvanized steel. For metal types see accessories program 0200 (KAT E). Compressed-air Hoses Order Hose ø Pressure No. interior exterior at 20 o C [bar] Material: clear PVC with textile braid; oil and gasoline resistant. Cable clip 6

7 Supplements to the Program Ideal Control Unit Trolley with Plug and Socket Connection Accessories Type Number Glands Perm. Load for of poles ➀ ➁ [kg] E Flat cable E M E Round cable M E M32 Nominal voltage 400 V; Nominal current 16 A; protection grade IP55; screw connection 2,5 mm 2 Ideal Control Unit Trolley with Terminal Box Tension relief for control station Rope thimble Simplex-rope clip (2 pieces) Cable tie Control cable with 2 main bodies for tension relief PVC control cable with two strainer wires; type: MTTY-O Number and nom. Size cross section [mm²] X x X x X x X x 1.5 M32 Tension relief for control station Type Clamps Glands Perm. Load for quantity ➀ ➁ [kg] E Flat cable M E M E Round cable M E M32 Nominal voltage 400 V; Nominal current 16 A; protection grade IP54; screw connection 4 mm 2 Rope thimble galvanized steel Simplex-rope clip galvanized steel Towing arm Round cable Ideal-control unit trolley Special Rollers for Trolleys Special roller Type Load cap. Roller Sealing [kg].../010 as for plastic or steel Ball bearing, galvanized 2 RS Standard cable trolleys Type.../017 Ball bearing, galvanized for steel cable trolleys, outer runner Polyurethane 2 RS 16 roller ø 32 low noise run All the cable trolleys on page 4 to 7 can be supplied with special rollers. Add the additional order no. to the order no. of the cable trolleys. 7

8 Projecting Cable Loop - Number of Loops - Cable Length - Length of Tension relief Terminal box Cable loop resp. loop length h ~ 0.5 l < Schl. = 0.7 R min [m] The max. permissible cable loop depends on the smallest radius to be passed. Loops which do not pass this radius can be larger accordingly. Required number of loops f s n = [Number] 2 h -- f l w Required cable length L = n l Schl. + l Inst.E + l Inst.M [m] Required length of tension relief For plastic trolleys: k = 0.08 [m] For steel trolleys: k = l w [m] l z = 1.05 (s+l b ) -k [m] n l b ~ l E + e +(n--1) l w + l M [m] h l Schl. R min n f = 1.2 s l w L l Inst.E l Inst.M l z l b e [m] = Cable loop [m] = Loop length [m] = Smallest radius for curved track = Number of loops = Addition factor for cable length [m] = Travel distance [m] = length [m] = Total required cable length [m] = Length for fixed installation, end clamp side [m] = Length for fixed installation, towing trolley side [m] = Length of tension relief [m] = Length of trolley ambush [m] = Free space at ambush In addition to our standard program we offer you stainless steel constructions for special applications. Wampfler AG Rheinstrasse D Weil am Rhein Customer Support: Phone +49 (0) 7621 / Fax +49 (0) info@wampfler.com

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