F1-1. HID Lighting: Enclosed and Gasketed. Description. 2, 3 Mercmaster III Family Tree Mercmaster III HID Low Profile Lighting Fixtures

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1 HID Lighting: Enclosed and Gasketed 1-1 Page Description 2, 3 Mercmaster III amily Tree 2-22 Mercmaster III HID Low Profile Lighting ixtures Mercmaster III HID W Lighting ixtures Mercmaster III Low Profile Mercmaster III-400 HID Lighting ixtures 99, 100 Wallmaster I/ Zone 2 Areamaster 250/ Mercmaster II HID Lighting ixtures Mercmaster III W Mercmaster Jr. Lighting ixtures 131, 132 Stylmaster HID Lighting ixtures Corroflood 250/400 loodlights 136 PCD2 Series Photocontrol Mercmaster III-400 Mercmaster II Mercmaster Jr. Stylmaster Corroflood 250/400 PAGE 1

2 1-2 Mercmaster III amily Tree lexible Pendant Mount KPA75 KPA100 Pendant Mount KPA75 KPA100 Cone Pendant Mount KPCH75 KPCH100 Ceiling Mount KPC75 KPC100 POLYMERIC RERACTORS NEMA 2 LPR-2CP NEMA 3 LPR-3CP NEMA 4 LPR-4CP NEMA 5 LPR-5CP luorescent Metal Halide 100W Max. (Lamp Extender not required) MLBG SERIES 35W-150W W HPS 50W-100W W MH MH W-100W W, 175 W MVPSMH 5-1/2" Med. 150W, Base 175W PSMH Med. Base W luorescent (Section 26-84W luorescent 3) (Section 3) Standard Dome CMR-4ST* MLBR SERIES 35W-150W W HPS HPS 50W-175W W MH MH 50W-100W 150 W, 175 W MVPSMH 7-3/4" 150W, Med. Base 175W PSMH Med Base W luorescent 26-84W (Section luorescent 3) (Section 3) 30 Angle CMR-4AN KPB SERIES 50W-150W W HPS HPS 100W-250W W MH MH W-250W W, 200 W MV PSMH Mogul 175W, 200W Base PSMH 5-1/2" Mogul Base Metal Halide 100W Max Lamp Extender Standard Dome KR2-ST 30 Angle KR2-AN GLASS RERACTORS NEMA 1 LPG-R1 NEMA 3 LPG-R3 NEMA 5 LPG-R5 KRG2 Refractor Guard POLYMERIC RERACTORS NEMA 2 LPR-2CP NEMA 3 LPR-3CP NEMA 4 LPR-4CP NEMA 5 LPR-5CP HID GLASS GLOBE Clear VPGL-1HR Amber VPGL-1AM Blue VPGL-1BL Green VPGL-1GR Red VPGL-1RE 5-5/8" 8" GLASS GLOBE luorescent Clear VPGL-2HR Amber VPGL-2AM Blue VPGL-2BL Green VPGL-2GR Red VPGL-2RE KGU1 HID Globe Guard 8-1/2" KGU2 luorescent Globe Guard Standard Dome KR2-ST 30 Angle KR2-AN 6-3/4" EXIT Three-Way Exit Sign CJEXR 9.25" 5-3/4" DIA. 5-11/16" 6-5/8" 13-1/4" 11-3/8" GLASS GLOBES Clear VPGL-2HR Amber VPGL-2AM Blue VPGL-2BL Green VPGL-2GR Red VPGL-2RE KGU2 Globe Guard * Consult factory if used with KPST or KPWB Mounting Hoods. PAGE 2

3 Mercmaster III amily Tree Stanchion Mount KPS125 KPS Stanchion Mount KPST125 KPST150 Wall Mount KPWB75 KPWB100 KPBR SERIES 50 W-150 W HPS 100 W-250 W MH 175 W, 200 W PSMH Mogul Base KPB400 SERIES 250 W-400 W HPS 400 W MH 250 W, 320 W, 350 W, 400 W PSMH Mogul Base NEMA 2 KPR400-2 NEMA 3 KPR400-5 KPR-4HB 16 Lens Enclosed Reflector GLASS GLOBE Clear VPGL-3HR (for 100 W HPS only) * Consult factory if used with KPST or KPWB Mounting Hoods. PAGE 3

4 1-4 Mercmaster III Low Profile Enclosed and Gasketed ixtures for Hazardous and Adverse Locations High Pressure Sodium, Metal Halide, and Pulse Start Metal Halide luminaires. Listed for simultaneous exposure to combustible dusts and flammable gases or vapors. Applications Enclosed and gasketed fixtures suitable for use in marine and wet locations, and in a wide range of industrial, chemical processing and other areas where flammable gases and vapors or combustible dusts are present under conditions defined by the National Electrical Code as Class I, Div. 2; Class II, Div. 1 and 2; and Class III. or Zone 2, the method of protection is AEx na nr Restricted Breathing/Nonsparking. In areas of low clearance, low ceiling heights or where fixture weights must be minimized. Suited for use in non-hazardous locations where severe weather conditions, excessive moisture, dirt, dust, corrosive atmosphere or high ambient temperatures are encountered. Typical applications include pulp and paper mills, processing plants, chemical plants, oil refineries, foundries, manufacturing plants, storage areas, waste and sewage treatment, parking garages and other areas where dust, water, dirt and rough usage are a problem. eatures Compact light-weight low profile design is suited for low mounting heights in conjunction with lower wattage fixtures. Modular design allows scores of fixture component combinations to meet installation and lighting needs. Uses same mounting hoods and optical accessories as Mercmaster III. A choice of heat-resistant prismatic glass refractors (NEMA I, III or V) or heat-resistant globes which thread directly into ballast housing. Photometrics available upon request consult factory. Standard dome or 30 angle reflectors made of fiberglass reinforced white polyester. Highly resistant to corrosive atmospheres. ixture housing, mounting hoods and guards are copper-free cast aluminum with baked epoxy finish. All exposed hardware is stainless steel. Accommodates medium base lamps. A wide range of voltages available (120 to 600 volt) and ballast types (reactor, CWA, CWI and Super CWA). Lamp type and watts: HPS 35 W-150 W MH 50 W-100 W (Globe version) MH 50 W-175 W (Refractor version) PSMH 150 W, 175 W Medium Base Lamps Hinge has high lip for added safety during installation and servicing. Hinge and bolt construction assures 360º compression at all points on ballast housing gasket for positive sealing. Swing away design of captive bolt and nut simplifies servicing. All Mercmaster III mounting hoods have provision for easy field installation of fuses in fixtures (see fuse kit listings in this catalog section). ixtures are for use in Class I, Zone 2 hazardous locations. The AEx na nr factory-sealed Mercmaster III prevents vapors and gases from entering the globe chamber. There are no seals or putty required which will reduce installation time and installation errors. Standard Materials Mounting hoods, bodies and guard: copper-free cast aluminum. All hardware and catch assemblies: stainless steel. Reflectors: fiberglass-reinforced white polyester. Globes and Refractors: heat-resistant prismatic glass. Standard inishes Mounting hoods, bodies and guards: baked gray epoxy-clad finish, electrostatically applied for complete uniform protection. Low Profile Mercmaster III with Refractor Low Profile Mercmaster III with Prismatic Globe and Guard ixtures equipped with quartz auxiliary lamp do not comply with UL requirements and are not suitable for use in classified locations. PAGE 4

5 1-5 Mercmaster III Low Profile Enclosed and Gasketed ixtures for Hazardous and Adverse Locations High Pressure Sodium, Metal Halide, and Pulse Start Metal Halide luminaires. Listed for simultaneous exposure to combustible dusts and flammable gases or vapors. Options AEx na nr fixtures are available with a Class I, Zone 2. Add suffix -Z2. Hot Restrike to restrike HPS lamp immediately when power is restored after a momentary power interruption. Add suffix -R. Quartz Auxiliary comes to full brightness immediately and remains lit until the HID lamp attains 60-70% of full illumination. Quartz Auxiliary supplied with relay switch and socket to accept 120 V quartz doublecontact bayonet base lamp (not included). Add suffix -E. Smart Hot Restrike will immediately restrike HPS lamp when power is restored after a momentary power interruption. The smart function removes the hot restrike ignitor from the circuit if the lamp burns out or is removed from the socket. Eliminates starter failures caused by prolonged operation with cycling or failing lamps. Add suffix -SR. Smart Starter (for HPS fixtures only) incorporates a 1-1/2-minute timer and performs as a conventional starter to normally start lamp. Removes itself from circuit if lamp burns out or is removed from socket. Eliminates starter failures caused by prolonged operation with cycling or failing lamps and simplifies finding their location, reducing maintenance and repair costs. Available for all HPS fixtures. Add suffix -S. Guards with gray epoxy painted to match fixtures, supplied with stainless steel screws. Add suffix -G before voltage suffix. Reflectors are available as standard dome and 30 angle polyester. Order separately. Photocells for classified and nonclassified use. See page Compliances UL Listed UL 1598A, UL 844, Marine Type Electric ixtures Outside Type (Salt Water) UL 2279 CSA Certified Class I, Div. 2, Groups A,B,C,D Class I, Zone 2 AEx na nr IIC Class II, Div. 1 and 2; Groups E,,G Class III NEMA 4X; IP66 CSA 4X Simultaneous Exposure Class I, Div. 2; Class II, Div. 1 * Compliance data varies for specific fixtures. Consult Appleton regarding suitability of specific fixtures for a particular application. PAGE 5

6 1-6 Mercmaster III Low Profile Enclosed and Gasketed ixtures for Hazardous and Adverse Locations High Pressure Sodium, Metal Halide, and Pulse Start Metal Halide luminaires. Listed for simultaneous exposure to combustible dusts and flammable gases or vapors. Ordering Information: Order using catalog numbering guide below or select catalog number from tables on following pages. CATALOG NUMBERING GUIDE OR MERCMASTER III LOW PROILE HID LUMINAIRES ML A L 15 2 G1 G MT R Z2 SERIES: ML - Mercmaster Low Profile MOUNTING: A - Pendant (rigid mounting) C - Ceiling D - Pendant Cone Hood - Pendant (flexible mounting) R - 90 Stanchion S - 25 Stanchion W - Wall LAMP TYPE: H - Metal Halide I - Incandescent L - High Pressure Sodium P - Pulse Start Metal Halide WATTAGE: W all lamp types W HPS, PSMH and W max. Incandescent W MH, PSMH (MH Glass Refractor Only) W HPS W MH & HPS W MH & HPS HUB SIZE: 2-3/4 NPT 3-1 NPT 4-1-1/4 NPT stanchion 5-1-1/2 NPT stanchion GUARD OPTIONS: G - Cast Guard N - No Guard OPTICAL ASSEMBLY: G1 - Globe J1 - NEMA I Glass Refractor J3 - NEMA III Glass Refractor J5 - NEMA V Glass Refractor P2 - NEMA II Polymeric Refractor P3 - NEMA III Polymeric Refractor P4 - NEMA IV Polymeric Refractor P5 - NEMA V Polymeric Refractor OPTIONS: E - Emergency Quartz - use Kit (Specify Voltage) R - Hot Restrike S - Smart Starter SR - Smart Hot Restrike PC12 - Photocontrol 120 V PC20 - Photocontrol 208 V PC24 - Photocontrol 240 V PC27 - Photocontrol 277 V VOLTAGE** MT 120/208/240/277, 60Hz , 60Hz H1 120, 60Hz M 127/220, 60Hz A 220, 60Hz 5MT 120/208/240/277/480, 60Hz AM 127/220, 60Hz GK 220/240, 50Hz GP 120/220/240, 50Hz XQ 120/230, 50Hz Incandescent, 120V, LB 60Hz SUIX: Z2 - Zone 2 suffix (required for AEx na nr rating) **Other voltages, frequencies available consult factory. Voltages shown are limited to specific combinations; refer to following pages. Polymeric Refractor suitable for Class II, Groups & G, NEMA 4X and Marine Type Electric ixtures Outside Type (Salt Water) only (100 W MH Max.). Reflectors ordered separately. PAGE 6

7 1-7 Mercmaster III Low Profile Enclosed and Gasketed ixtures for Hazardous and Adverse Locations Epoxy inish Ballast housing, hoods and guards are copper-free aluminum with epoxy powder coat finish. Stainless Steel Inserts Ballast bodies have stainless steel threaded inserts to receive stainless steel screws for reflectors and guard. Prevents "freezing, allowing guards and reflectors to be easily removed and replaced at any time, without damage to the housing. Ballast Assembly Utilizing non-sparking components avoiding the ignition of gases or vapors that may be present (na). High Temperature Sockets Medium base high-temperature porcelain sockets. Aluminum Inner Reflector Solid aluminum inner reflector (for refractor ballast housings only) improves photometric efficiency. Globe Chamber Completely sealed from the ballast housing and outside vapors/air (nr). Stainless Steel Latch Assembly Captive, stainless steel latch assembly bolt and nut closes securely, resists attack of corrosive atmospheres. Swing-away design simplifies servicing. Cooler Operating Cone Hood Larger sloped surface sheds dusts, dirt and combustible fibers providing better heat dissipation. Electrical Protection Ground wire provided to bond mounting hood to ballast housing. Photocell Available for all fixtures except cone and ceiling mount. Installs through knock-out in mounting hood. Provides continuous ON-O dusk-to-dawn control. Hood/Ballast Gasket Silicone rubber gasket seals out moisture, dirt and dust. Stays flexible, withstands high temperatures. Closure design assures uniform gasket compression. Terminal Blocks (Zone 2) A seven-point terminal block is provided to facilitate wiring. Terminal block accommodates wire size ranging from #8 to #24 AWG. "Safety" High Hinge Extra-high hinge provides additional protection against accidental ballast housing disengagement during installation or maintenance. Vented Reflectors Reflectors are thick, tough fiberglassreinforced white polyester, vented for cooler operation. Quickly attach with furnished stainless steel screws. uses Two screws secure fuse kit to mounting boss in any Mercmaster mounting hood. use included. Prismatic Glass Globes and Refractors Heat-resistant globes and refractors thread directly into ballast housing and seal against a high-temperature silicone rubber gasket. PAGE 7

8 1-8 Mercmaster III Low Profile Thermal Performance: Class I, Div. 2; Class II, Div. 1; and simultaneous exposure to hazardous conditions on both classifications Temperature identification numbers of Mercmaster III Low Profile ixtures Lamp Supply Wire Ambient Watts Type Temp. ( C) Temp. ( C) Globe Class I, Div.2 Globe & Reflector Refractor Globe Class II, Div. 1 Groups E, and G Globe & Reflector Refractor Globe Simultaneous Exposure Class I, Div. 2 / Class II, Div. 1 Globe & Reflector Refractor T3C T3C T3C T5 T5 T6 T3A T3A T3A 35 HPS T3A T3A T3C T4A T4A T5 T3 T3 T T3A T3A T3C T4A T4A T5 T2D T2D T T3 T3 T3B T4A T4A T5 T3 T3 T3 50 HPS T3 T3 T3A T4A T4A T4A T2D T2D T2D T3 T3 T3A T4 T4 T4 T2C T2C T2C T3 T3 T3 T4 T4 T5 T2B T2B T2D 70 HPS T2D T2D T3 T3C T3C T4A T2B T2B T2C T3 T4A T2B T2C T2C T2D T4 T4 T4A T2B T2B T2B 100 HPS T2B T2B T2C T3C T3C T4 T2A T2A T2A HPS T2A T2A T2B T3A* T4 325 T T3 T3 T3A T4A T4A T6 T2D T2D T3 50 MH T3 T3 T3 T4 T4 T5 T2C T2C T2D T3 T3 T3 T4 T4 T4A T2B T2B T2D T3 T3 T3 T3C T3C T4A T2B T2B T2C 70 MH T2D T2D T3 T3C T3C T4A T2A T2A T2B T3 T4 T2B 100 MH T2A T2A T2B T3B T3B T4A T2 T2 T2A T2A T2A T2B T3A* T3A* T4 T1 T1 T2 175 MH T3B T1 150 PSMH T3B T1 175 PSMH T3B T T3B T3B T3C 60 Inc T3A T3A T3C T3A T3A T3C T3 T3 T3 100 Inc T3 T3 T T2D T2D T T2D T2D T3 150 Inc T2B T2B T2D T2B T2B T2D * T numbers are for Groups E and only. T Numbers Represent the Maximum Lamp Temperature for Class I, Div. 2 Locations and Maximum Surface Temperature Under Dust Blanket for Class II, Div. 1 Locations. T Number T T2 T2A T2B T2C T2D T3 T3A T3B T3C T4 T4A T5 T6 Temp. Range ( C) PAGE 8

9 1-9 Mercmaster III Low Profile Thermal Performance: Class I, Zone 2, AEx na nr IIC IP66, NEMA 4X Temperature identification numbers of Mercmaster III Zone 2 Low Profile ixtures Lamp Supply Ambient Class I, Zone 2 AEx na nr IIC Watts Type Wire Temp. C C Globe Globe w/reflector Refractor T6 T6 T6 35 HPS T6 T6 T T5 T5 T T6 T6 T6 50 HPS T5 T5 T T4 T4 T T5 T5 T5 70 HPS T4 T4 T T T4 T4 T4 100 HPS T4 T4 T T4 T4 T4 150 HPS T5 T5 T6 50 MH T5 T5 T T4 T4 T T5 T5 T6 70 MH T4 T4 T T T4 T4 T6 100 MH T4 T4 T T3 175 MH T3 T3 T4 150 PSMH T3 T3 T4 175 PSMH T Numbers represent the maximum surface temperature for luminaries with AEx na nr rating: T Number T1 T2 T3 T4 T5 T6 Temp. Range ( C) The T number is established by separately determining the maximum temperature of the globe surface and ballast compartment. The hotter of the two is taken to determine the T number for the overall fixture. PAGE 9

10 1-10 UL Listed CSA Certified Simultaneous Exposure Class I, Div. 2; Class II, Div. 1 Class I, Div. 2; Groups A,B,C,D Class I, Zone 2 AEx na nr IIC Class II, Div. 1 and 2; Groups E,,G Class III UL 1598A, UL 844, Marine Type Electric ixtures Outside Type (Salt Water), UL 2279 NEMA 4X; IP66 CSA 4X Shown with Globe and Optional Guard Shown with Refractor Shown with Globe Mercmaster III Low Profile Enclosed and Gasketed ixtures for Hazardous and Adverse Locations High Pressure Sodium 35 W 150 W High Power actor (min. P.. 90%). Medium base lamps. Type Mounting Pendant One Hub, Rigid Mounting❶ Pendant Cone One Hub, Rigid Mounting Ceiling ive Hubs, our Close-up Plugs Lamp Type Lamp Watts Hub Size (Inches) Catalog Numbers❸❹❺ With Globe With Type V 8 Refractor❷ HPS 35 3/4 MLAL352G1N MLAL352J5N 1 MLAL353G1N MLAL353J5N HPS 50 3/4 MLAL502G1N MLAL502J5N 1 MLAL503G1N MLAL503J5N HPS 70 3/4 MLAL702G1N MLAL702J5N 1 MLAL703G1N MLAL703J5N HPS 100 3/4 MLAL102G1N MLAL102J5N 1 MLAL103G1N MLAL103J5N HPS 150 3/4 MLAL152G1N➏ MLAL152J5N➏ 1 MLAL153G1N➏ MLAL153J5N➏ HPS 35 3/4 MLDL352G1N MLDL352J5N 1 MLDL353G1N MLDL353J5N HPS 50 3/4 MLDL502G1N MLDL502J5N 1 MLDL503G1N MLDL503J5N HPS 70 3/4 MLDL702G1N MLDL702J5N 1 MLDL703G1N MLDL703J5N HPS 100 3/4 MLDL102G1N MLDL102J5N 1 MLDL103G1N MLDL103J5N HPS 150 3/4 MLDL152G1N➏ MLDL152J5N➏ 1 MLDL153G1N➏ MLDL153J5N➏ HPS 35 3/4 MLCL352G1N MLCL352J5N 1 MLCL353G1N MLCL353J5N HPS 50 3/4 MLCL502G1N MLCL502J5N 1 MLCL503G1N MLCL503J5N HPS 70 3/4 MLCL702G1N MLCL702J5N 1 MLCL703G1N MLCL703J5N HPS 100 3/4 MLCL102G1N MLCL102J5N 1 MLCL103G1N MLCL103J5N HPS 150 3/4 MLCL152G1N➏ MLCL152J5N➏ 1 MLCL153G1N➏ MLCL153J5N➏ ❶ or lexible Pendant Mount, change A to in catalog number. ❷ To order fixture with NEMA Type I or NEMA Type III refractor, change final digit 5 in catalog number to 1 or 3. ❸ Add the following voltage and frequency designation before Z2 suffix: Suffix Voltage requency Notes Suffix Voltage requency Notes MT 120/208/240/ Hz All except 35 W HPS A Hz 70 W, 100 W, 150 W HPS Hz All except 35 W, 50 W HPS GK 220/ Hz 50 W HPS H Hz 35 W HPS GP 120/220/ Hz 70 W, 100 W, 150 W HPS M 127/ Hz 50 W HPS LB 120V 60 Hz W Incandescent ❹ Add Z2 suffix for factory-sealed non-sparking/restricted breathing protection (Aex na nr). ❺ or fixtures with guards, substitute a G for the N before adding voltage suffix. See following pages for accessory ordering information ➏ or 150W HPS fixtures, use S-55 lamp type only. PAGE 10

11 UL Listed CSA Certified Simultaneous Exposure Class I, Div. 2; Class II, Div. 1 Class I, Div. 2; Groups A,B,C,D Class I, Zone 2 AEx na nr IIC Class II, Div. 1 and 2; Groups E,,G Class III UL 1598A, UL 844, Marine Type Electric ixtures Outside Type (Salt Water), UL 2279 NEMA 4X; IP66 CSA 4X Shown with Refractor and Optional Guard Shown with Globe and Optional Guard Shown with Refractor and Optional Guard 1-11 Mercmaster III Low Profile Enclosed and Gasketed ixtures for Hazardous and Adverse Locations High Pressure Sodium 35 W 150 W High Power actor (min. P.. 90%). Medium base lamps. Type Mounting Wall ive Hubs, our Close-Up Plugs 25 Stanchion One Hub 90 Stanchion One Hub Lamp Type Lamp Watts Hub Size (Inches) Catalog Numbers❸❹❺ With Globe With Type V 8 Refractor❷ HPS 35 3/4 MLWL352G1N MLWL352J5N 1 MLWL353G1N MLWL353J5N HPS 50 3/4 MLWL502G1N MLWL502J5N 1 MLWL503G1N MLWL503J5N HPS 70 3/4 MLWL702G1N MLWL702J5N 1 MLWL703G1N MLWL703J5N HPS 100 3/4 MLWL102G1N MLWL102J5N 1 MLWL103G1N MLWL103J5N HPS 150 3/4 MLWL152G1N➏ MLWL152J5N➏ 1 MLWL153G1N➏ MLWL153J5N➏ HPS /4 MLSL354G1N MLSL354J5N 1-1/2 MLSL355G1N MLSL355J5N HPS /4 MLSL504G1N MLSL504J5N 1-1/2 MLSL505G1N MLSL505J5N HPS /4 MLSL704G1N MLSL704J5N 1-1/2 MLSL705G1N MLSL705J5N HPS /4 MLSL104G1N MLSL104J5N 1-1/2 MLSL105G1N MLSL105J5N HPS /4 MLSL154G1N➏ MLSL154J5N➏ 1-1/2 MLSL155G1N➏ MLSL155J5N➏ HPS /4 MLRL354G1N MLRL354J5N 1-1/2 MLRL355G1N MLRL355J5N HPS /4 MLRL504G1N MLRL504J5N 1-1/2 MLRL505G1N MLRL505J5N HPS /4 MLRL704G1N MLRL704J5N 1-1/2 MLRL705G1N MLRL705J5N HPS /4 MLRL104G1N MLRL104J5N 1-1/2 MLRL105G1N MLRL105J5N HPS /4 MLRL154G1N➏ MLRL154J5N➏ 1-1/2 MLRL155G1N➏ MLRL155J5N➏ ❷ To order fixture with NEMA Type I or NEMA Type III refractor, change final digit 5 in catalog number to 1 or 3. ❸ Add the following voltage and frequency designation before Z2 suffix: Suffix Voltage requency Notes Suffix Voltage requency Notes MT 120/208/240/ Hz All except 35 W HPS A Hz 70 W, 100 W, 150 W HPS Hz All except 35 W, 50 W HPS GK 220/ Hz 50 W HPS H Hz 35 W HPS GP 120/220/ Hz 70 W, 100 W, 150 W HPS M 127/ Hz 50 W HPS LB 120V 60 Hz W Incandescent ❹ Add Z2 suffix for factory-sealed non-sparking/restricted breathing protection (Aex na nr). ❺ or fixtures with guards, substitute a G for the N before adding voltage suffix. See following pages for accessory ordering information ➏ or 150W HPS fixtures, use S-55 lamp type only. PAGE 11

12 1-12 UL Listed CSA Certified Simultaneous Exposure Class I, Div. 2; Class II, Div. 1 Class I, Div. 2; Groups A,B,C,D Class I, Zone 2 AEx na nr IIC Class II, Div. 1 and 2; Groups E,,G Class III UL 1598A, UL 844, Marine Type Electric ixtures Outside Type (Salt Water), UL 2279 NEMA 4X; IP66 CSA 4X Shown with Globe and Optional Guard Shown with Refractor Shown with Globe Mercmaster III Low Profile Enclosed and Gasketed ixtures for Hazardous and Adverse Locations Metal Halide 50 W 175 W; Pulse Start Metal Halide 150 W and 175 W High Power actor (min. P.. 90%). Medium base lamps. Type Mounting Pendant One Hub, Rigid Mounting❶ Pendant Cone One Hub, Rigid Mounting Ceiling ive Hubs, our Close-up Plugs Lamp Lamp Hub Size Catalog Numbers❸❹❺ With Type V Type Watts (Inches) With Globe 8 Refractor❷ MH 50 3/4 MLAH502G1N MLAH502J5N 1 MLAH503G1N MLAH503J5N MH 70 3/4 MLAH702G1N MLAH702J5N 1 MLAH703G1N MLAH703J5N MH 100 3/4 MLAH102G1N MLAH102J5N 1 MLAH103G1N MLAH103J5N MH 175 3/4 MLAH172J5N 1 MLAH173J5N PSMH 150 3/4 MLAP152G1N MLAP152J5N 1 MLAP153G1N MLAP153J5N PSMH 175 3/4 MLAP172G1N MLAP172J5N 1 MLAP173G1N MLAP173J5N MH 50 3/4 MLDH502G1N MLDH502J5N 1 MLDH503G1N MLDH503J5N MH 70 3/4 MLDH702G1N MLDH702J5N 1 MLDH703G1N MLDH703J5N MH 100 3/4 MLDH102G1N MLDH102J5N 1 MLDH103G1N MLDH103J5N MH 175 3/4 MLDH172J5N 1 MLDH173J5N PSMH 150 3/4 MLDP152G1N MLDP152J5N 1 MLDP153G1N MLDP153J5N PSMH 175 3/4 MLDP172G1N MLDP172J5N 1 MLDP173G1N MLDP173J5N MH 50 3/4 MLCH502G1N MLCH502J5N 1 MLCH503G1N MLCH503J5N MH 70 3/4 MLCH702G1N MLCH702J5N 1 MLCH703G1N MLCH703J5N MH 100 3/4 MLCH102G1N MLCH102J5N 1 MLCH103G1N MLCH103J5N MH 175 3/4 MLCH172J5N 1 MLCH173J5N PSMH 150 3/4 MLCP152G1N MLCP152J5N 1 MLCP153G1N MLCP153J5N PSMH 175 3/4 MLCP172G1N MLCP172J5N 1 MLCP173G1N MLCP173J5N ❶ or lexible Pendant Mount, change A to in catalog number. ❷ To order fixture with NEMA Type I or NEMA Type III refractor, change final digit 5 in catalog number to 1 or 3. ❸ Add the following voltage and frequency designation before Z2 suffix: Suffix Voltage requency Notes Suffix Voltage requency Notes Hz All except 35 W, 50 W HPS & 50 W MH AM 127/ Hz 175 W MH M 127/ Hz 50 W HPS, 100 W MH GP 120/220/ Hz 70 W, 100 W MH 5MT 120/208/240/277/ Hz 175 W MH, 175 W PSMH XQ 120/ Hz 175 W MH LB 120V 60 Hz W Incandescent ❹ Add Z2 suffix for factory-sealed non-sparking/restricted breathing protection (Aex na nr). See following pages for accessory ordering information ❺ or fixtures with guards, substitute a G for the N before adding voltage suffix. PAGE 12

13 UL Listed CSA Certified Simultaneous Exposure Class I, Div. 2; Class II, Div. 1 Class I, Div. 2; Groups A,B,C,D Class I, Zone 2 AEx na nr IIC Class II, Div. 1 and 2; Groups E,,G Class III UL 1598A, UL 844, Marine Type Electric ixtures Outside Type (Salt Water), UL 2279 NEMA 4X; IP66 CSA 4X Shown with Refractor and Optional Guard Shown with Globe and Optional Guard Shown with Refractor and Optional Guard Type Mounting Wall ive Hubs, our Close-Up Plugs 25 Stanchion One Hub 90 Stanchion One Hub Lamp Type Lamp Watts Hub Size (Inches) 1-13 Mercmaster III Low Profile Enclosed and Gasketed ixtures for Hazardous and Adverse Locations Metal Halide 50 W 175 W; Pulse Start Metal Halide 150 W and 175 W High Power actor (min. P.. 90%). Medium base lamps. Catalog Numbers❸❹❺ With Globe With Type V 8 Refractor❷ MH 50 3/4 MLWH502G1N MLWH502J5N 1 MLWH503G1N MLWH503J5N MH 70 3/4 MLWH702G1N MLWH702J5N 1 MLWH703G1N MLWH703J5N MH 100 3/4 MLWH102G1N MLWH102J5N 1 MLWH103G1N MLWH103J5N MH 175 3/4 MLWH172J5N 1 MLWH173J5N PSMH 150 3/4 MLWP152G1N MLWP152J5N 1 MLWP153G1N MLWP153J5N PSMH 175 3/4 MLWP172G1N MLWP172J5N 1 MLWP173G1N MLWP173J5N MH /4 MLSH504G1N MLSH504J5N 1-1/2 MLSH505G1N MLSH505J5N MH /4 MLSH704G1N MLSH704J5N 1-1/2 MLSH705G1N MLSH705J5N MH /4 MLSH104G1N MLSH104J5N 1-1/2 MLSH105G1N MLSH105J5N MH /4 MLSH174J5N 1-1/2 MLSH175J5N PSMH /4 MLSP154G1N MLSP154J5N 1-1/2 MLSP155G1N MLSP155J5N PSMH /4 MLSP174G1N MLSP174J5N 1-1/2 MLSP175G1N MLSP175J5N MH /4 MLRH504G1N MLRH504J5N 1-1/2 MLRH505G1N MLRH505J5N MH /4 MLRH704G1N MLRH704J5N 1-1/2 MLRH705G1N MLRH705J5N MH /4 MLRH104G1N MLRH104J5N 1-1/2 MLRH105G1N MLRH105J5N MH /4 MLRH174J5N 1-1/2 MLRH175J5N PSMH /4 MLRP154G1N MLRP154J5N 1-1/2 MLRP155G1N MLRP155J5N PSMH /4 MLRP174G1N MLRP174J5N 1-1/2 MLRP175G1N MLRP175J5N ❷ To order fixture with NEMA Type I or NEMA Type III refractor, change final digit 5 in catalog number to 1 or 3. ❸ Add the following voltage and frequency designation before Z2 suffix: Suffix Voltage requency Notes Suffix Voltage requency Notes MT 120/208/240/ Hz All except 35 W HPS AM 127/ Hz 175 W MH Hz All except 35 W, 50 W HPS & 50 W MH GK 220/ Hz 50 W HPS H Hz 35 W HPS GP 120/220/ Hz 70 W, 100 W, 150 W HPS; M 127/ Hz 50 W HPS, 100 W MH 70 W, 100 W MH A Hz 70 W, 100 W, 150 W HPS XQ 120/ Hz 175 W MH 5MT 120/208/240/277/ Hz 175 W MH, 175 W PSMH LB 120V 60 Hz W Incandescent ❹ Add Z2 suffix for factory-sealed non-sparking/restricted breathing protection (Aex na nr). See following pages for accessory ordering information ❺ or fixtures with guards, substitute a G for the N before adding voltage suffix. PAGE 13

14 1-14 Class I, Div. 2, Groups A,B,C,D Maintains Class I, Div. 2 rating for Mercmaster III Low Profile, Mercmaster III, and Mercmaster III 400 Series Luminaires NEMA 4X Hazardous Location Photocontrols actory-sealed PCD2 Series Hazardous Location Photocontrol or use in Class I, Div. 2, Groups A,B,C,D locations. Applications Encapsulated photocontrol provides automatic dusk-to-dawn lighting control in Class I, Div. 2 locations. Typical applications include walkways, security areas and any other outdoor lighting application. or use with Mercmaster III Low Profile, Mercmaster III, and Mercmaster III 400 Series Luminaires. or remote mounting in S Boxes. eatures actory-sealed design eliminates the need for an explosionproof enclosure. Can be easily installed in the field. Solid state design for performance and reliability. Available for 120, 208, 240, or 277 volts W H.I.D. incandescent or fluorescent, 50/60 HZ V.A. Voltage/Ampere Minimum time delay: 15 seconds to eliminate nuisiance tripping. Turns fixture on at 3 footcandles, off at 8 footcandles. Provided with (3) 18AWG stranded leads 6 in length. Will fit through standard 1/2 knockout. Materials Encapsulated with epoxy sealing compound. S Cover: aluminum Compliances Class I, Div. 2, Groups A,B,C,D UL Standards: 1604 Hazardous (Classified) Locations NEMA 4X Ordering Information actory-installed Photocontrol Suffix Designation* PC120 PC208 PC240 PC277 Voltage Range 120 V, 50/60 Hz 208 V, 50/60 Hz 240 V, 50/60 Hz 277 V, 50/60 Hz Add to fixture catalog after voltage; i.e.: KPWBL1075MTPC12. Photocontrol in S cover for use with S/D box (Section B) Catalog Number Voltage Range SKA-PC120D2 120V, 50/60 Hz SKA-PC247D V, 50/60 Hz Supplied with two stainless steel screws. or neoprene gasket, order catalog number S-GKR-1N. Photocontrol for field installation Catalog Number Max. Current Voltage Range PC120D2 8.3 A 120 V, 50/60 Hz PC247D2 3.5 A V, 50/60 Hz Dimensions 1.13 (2.87 cm) Mercmaster III wall mounting hood with photocontrol installed shown (3.49cm) 0.69 (1.75 cm) 2.56 (6.50 cm) 1.19 (3.02 cm) 1.94 (4.92 cm) PAGE 14

15 Mercmaster III Low Profile Mounting Hoods and Ballast Housings Hoods and Ballast Housings are Copper-ree Cast Aluminum (less than 4/10 of 1%) Mounting Hoods Description Hub Size (Inches) Catalog Number Pendant One Hub, 3/4 KPA-75 Rigid Mounting 1 KPA-100 Pendant (lexible) One Hub, 3/4 KPA-75 lexible Mounting 1 KPA-100 Pendant Cone One Hub, 3/4 KPCH-75 Rigid or lexible Mounting 1 KPCH-100 Ceiling ive Hubs, 3/4 KPC-75 our Close-Up Plugs 1 KPC-100 Wall ive Hubs, 3/4 KPWB-75 our Close-Up Plugs 1 KPWB Stanchion One Hub 1-1/4 KPS /2 KPS Stanchion One Hub 1-1/4 KPST /2 KPST-150 Ballast Body for Glass Refractor Ballast Body for Glass Globe or Polymeric Refractor Ballast Bodies Lamp Catalog Numbers Voltage Suffixes Type Watts or Globe or Refractor MT 48 H1 M A 5MT AM GK GP XQ LB High Pressure Sodium 35 MLBG35L MLBR35L X High Power actor 50 MLBG50L MLBR50L X X X (Min. P.. 90%) 70 MLBG70L MLBR70L X X X X 100 MLBG10L MLBR10L X X X X 150 MLBG15L MLBR15L X X X X Metal Halide 50 MLBG50H MLBR50H X HX-High Power actor 70 MLBG70H MLBR70H X X X (Min. P.. 90%) 100 MLBG10H MLBR10H X X X X 175 MLBR17H X X X X X Pulse Start Metal Halide 150 MLBG15P MLBR15P X X Super Constant Wattage 175 MLBG17P MLBR17P X X X (Min. P.. 90%) Incandescent MLBG15I MLBR15I X Voltage: -MT 120/208/240/277 -M 127/220 -AM 127/220 -XQ 120/230 -H A 220 -GK 220/240 -LB 120 Add -S after voltage suffix for Smart Starter. Add -SR after voltage suffix for Smart Hot Restrike. Add -R after voltage suffix for ballast body with Hot Restrike Ignitor. Add -E after voltage suffix for ballast body with provision for Quartz Emergency Light. Not suitable for hazardous locations MT 120/208/240/277/480 -GP 120/220/240 PAGE 15

16 1-16 Mercmaster III Low Profile Accessories and Replacement Parts Item Description Catalog Number White Polyester Reflectors urnished with stainless steel screws or Globe ixtures Standard Dome KR2-ST 30 Angle KR2-AN or Glass Refractor ixtures Standard Dome CMR-4ST* 30 Angle CMR-4AN Standard Dome 30 Angle Glass Globe Glass Refractor Prismatic Glass Globes Heat-Resistant Closed Prismatic Glass Refractors All heat-resistant Clear Amber Blue Green Red NEMA Type I NEMA Type III NEMA Type V VPGL-1HR VPGL-1AM VPGL-1BL VPGL-1GR VPGL-1RE LPG-R1 LPG-R3 LPG-R5 Copper-ree Aluminum Guards Globe Guard Refractor Guard KGU1 KRG2 Refractor Guard Globe Guard Globe Gaskets Polymeric Refractor Replacement Globe Gaskets Silicone Rubber Globe Gasket Refractor Gasket Closed Prismatic Polymeric Refractors or use with MH lamps, 100 W max. 40 C max. ambient temperature. Suitable for Class II, Div. 1 & 2, NEMA Type II Groups & G, NEMA 4X, NEMA Type III UL 1598A Marine Type Electric ixtures Outside Type (Salt Water) NEMA Type IV NEMA Type V VPGL-GK KR-GK LPR-2CP LPR-3CP LPR-4CP LPR-5CP ixtures with refractors are not UL Listed when used with reflectors. * Consult factory if used with KPST or KPWB series mounting hoods. PAGE 16

17 Mercmaster III Low Profile Dimensions and Weights SET SCREW SET SCREW Mercmaster III Low Profile Ballast and Accessory Weights Globe Housing Ballast (Wt. Lbs.) Refractor Housing Ballast (Wt. Lbs.) Mounting Hoods Wt. Lbs. Refractors, Globes, Guards and Reflectors Watts HPS MH PSMH HPS MH PSMH Pendant Glass Refractor Pendant Cone 2.50 Glass Globe Ceiling 3.00 Refractor Guard Wall 4.00 Globe Guard Stanchion 3.25 Standard Dome Stanchion Angle Polymeric Refractor 2.43 Weights are approximate. Add 0.25 lb. for Quartz option. Wt. Lbs. PAGE 17

18 1-18 Mercmaster III Low Profile Electrical Specifications and use Kits for ield Installation Electrical Specifications Line Voltage Type of Ballast Starting Amps Operating Amps Total Watts 35-Watt High Pressure Sodium 120 R-HP Watt High Pressure Sodium 120 HX-HP HX-HP HX-HP HX-HP Watt High Pressure Sodium 120 HX-HP HX-HP HX-HP HX-HP HX-HP Watt High Pressure Sodium 120 HX-HP HX-HP HX-HP HX-HP HX-HP Watt High Pressure Sodium 120 HX-HP HX-HP HX-HP HX-HP HX-HP Watt Metal Halide 120 HX-HP HX-HP HX-HP HX-HP Watt Metal Halide 120 HX-HP HX-HP HX-HP HX-HP HX-HP Watt Metal Halide 120 HX-HP HX-HP HX-HP HX-HP HX-HP Watt Metal Halide 120 C.W.A C.W.A C.W.A C.W.A C.W.A Line Voltage Type of Ballast Starting Amps Operating Amps Total Watts 150-Watt Pulse Start Metal Halide 120 Super C.W.A Super C.W.A Super C.W.A Super C.W.A Super C.W.A Watt Pulse Start Metal Halide 120 Super C.W.A Super C.W.A Super C.W.A Super C.W.A C.W.A use Kit Order fuses as a separate item by catalog number from right columns. use Kit Catalog Number Lamp Watts Volts use Quantity Required HPS MH PSMH 35W W W W W W W C.W.A. Constant Wattage Autotransformer. HX-HP High Reactance High Power actor Autotransformer. Super C.W.A. Super Constant Wattage Autotransformer. 150 W HPS units equipped with ballasts to operate 55 V lamps only. PAGE 18

19 * Photometric data is based on a fixture with a 150- watt clear High Pressure Sodium lamp (16,000 lumen). or candlepower values of fixtures with other HPS lamps, use the following multipliers: for a 100 W (9,500 lumen) HPS lamp 0.594; for a 70 W (6,400 lumen) HPS lamp 0.40; for a 50 W (4,000 lumen) HPS lamp or candlepower values of fixture with guard, multiply by Mercmaster III Low Profile Photometric Data 150-Watt High Pressure Sodium 1-19 Zone Lumens Total Luminaire Efficiency = 83% CIE Type Semi-Direct Plane Spacing Criteria REPORT NUMBER: ML15LG Lamps: 150 W High Pressure Sodium with Globe only* Coefficients of Utilization Zonal Cavity Method Effective loor Cavity Reflectance Diagonal 3.7 % Ceiling Rcc % Walls Rw Zonal Lumen Summary Zone Lumens % Lamp % ixture Zone Lumens Total Luminaire Effieciency = 73.2% CIE Type Direct Plane Spacing Criteria REPORT NUMBER: ML15LST Lamps: 150 W High Pressure Sodium with Standard Dome Reflector* Coefficients of Utilization Zonal Cavity Method Effective loor Cavity Reflectance Diagonal 1.88 % Ceiling Rcc % Walls Rw Zonal Lumen Summary Zone Lumens % Lamp % ixture PAGE 19

20 1-20 * Photometric data is based on a fixture with a 150- watt clear High Pressure Sodium lamp (16,000 lumen). or candlepower values of fixtures with other HPS lamps, use the following multipliers: for a 100 W (9,500 lumen) HPS lamp 0.594; for a 70 W (6,400 lumen) HPS lamp 0.40; for a 50 W (4,000 lumen) HPS lamp or candlepower values of fixture with guard, multiply by Mercmaster III Low Profile Photometric Data 150-Watt High Pressure Sodium Zone Lumens Total Luminaire Effieciency = 68.4% CIE Type Direct Plane Spacing Criteria REPORT NUMBER: ML15LAN Lamps: 150 W High Pressure Sodium with 30 Angle Dome Reflector* Coefficients of Utilization Zonal Cavity Method Effective loor Cavity Reflectance Diagonal 1.8 % Ceiling Rcc % Walls Rw Zonal Lumen Summary Zone Lumens % Lamp % ixture Zone Lumens Total Luminaire Effieciency = 77.6% CIE Type Semi-Direct Plane Spacing Criteria REPORT NUMBER: ML15LJ5 Lamps: 150 W High Pressure Sodium with 8 Prismatic Glass Refracter NEMA Type V* Coefficients of Utilization Zonal Cavity Method Effective loor Cavity Reflectance Diagonal 3.50 % Ceiling Rcc % Walls Rw Zonal Lumen Summary Zone Lumens % Lamp % ixture PAGE 20

21 * Photometric data is based on a fixture with a 100-watt clear Metal Halide lamp (8,500 lumen). or candlepower values of fixtures with other MH lamps, use the following multipliers: for a 70 W (5600 lumen) MH lamp 0.66; for a 50 W (3400 lumen) MH lamp or Pulse Start Metal Halide, use the following: for a 150 W (10,500 lumen) PSMH lamp 1.24; for a 175 W (17,500 lumen) PSMH lamp or candlepower values of fixture with guard, multiply by Mercmaster III Low Profile Photometric Data 100-Watt Metal Halide 1-21 Zone Lumens Total Luminaire Efficiency = 85.7% CIE Type Semi-Direct Plane Spacing Criteria REPORT NUMBER: ML10HG Lamps: 100 W Metal Halide with Globe only* Coefficients of Utilization Zonal Cavity Method Effective loor Cavity Reflectance Diagonal 3.08 % Ceiling Rcc % Walls Rw Zonal Lumen Summary Zone Lumens % Lamp % ixture Zone Lumens Total Luminaire Effieciency = 75.8% CIE Type Direct Plane Spacing Criteria REPORT NUMBER: ML10HST Lamps: 100 W Metal Halide with Standard Dome Reflector* Coefficients of Utilization Zonal Cavity Method Effective loor Cavity Reflectance Diagonal 1.84 % Ceiling Rcc % Walls Rw Zonal Lumen Summary Zone Lumens % Lamp % ixture PAGE 21

22 1-22 * Photometric data is based on a fixture with a 100-watt clear Metal Halide lamp (8,500 lumen). or candlepower values of fixtures with other MH lamps, use the following multipliers: for a 70 W (5600 lumen) MH lamp 0.66; for a 50 W (3400 lumen) MH lamp or Pulse Start Metal Halide, use the following: for a 150 W (10,500 lumen) PSMH lamp 1.24; for a 175 W (17,500 lumen) PSMH lamp or candlepower values of fixture with guard, multiply by Mercmaster III Low Profile Photometric Data 100-Watt Metal Halide Zone Lumens Total Luminaire Effieciency = 71.3% CIE Type Direct Plane Spacing Criteria REPORT NUMBER: ML10HAN Lamps: 100 W Metal Halide with 30 Angle Dome Reflector* Coefficients of Utilization Zonal Cavity Method Effective loor Cavity Reflectance Diagonal 1.76 % Ceiling Rcc % Walls Rw Zonal Lumen Summary Zone Lumens % Lamp % ixture Zone Lumens Total Luminaire Effieciency = 76.6% CIE Type Semi-Direct Plane Spacing Criteria REPORT NUMBER: ML10HJ5 Lamps: 100 W Metal Halide with 8 Prismatic Glass Refracter NEMA Type V* Coefficients of Utilization Zonal Cavity Method Effective loor Cavity Reflectance Diagonal 3.26 % Ceiling Rcc % Walls Rw Zonal Lumen Summary Zone Lumens % Lamp % ixture PAGE 22

23 1-23 Mercmaster III HID W Enclosed and Gasketed ixtures for Hazardous and Adverse Locations High Pressure Sodium, Metal Halide and Pulse Start Metal Halide. Listed for simultaneous exposure to combustible dusts and flammable gases or vapors. Applications Enclosed and gasketed fixtures suitable for use in marine and wet locations and in a wide range of industrial, chemical processing and other areas where flammable gases and vapors or combustible dusts are present under conditions defined by NEC Class I, Div. 2; Class II, Div. 1 and 2; and Class III. The method of protection for the Zone 2 Mercmaster is Restricted Breathing and Restricted Breathing/Nonsparking. Suitability includes listing for use where there may be simultaneous exposure to combustible dusts and flammable gases and vapors. See listing pages for compliance data on specific fixture component combinations. ixtures are also well suited for use in non-hazardous areas where severe weather conditions, excessive moisture, dirt, dust, corrosive atmospheres or high ambient temperatures are encountered. 18% cooler operation allows use in ambient temperatures up to 65 C depending on fixture component combinations. Typical applications include pulp and paper mills, processing plants, chemical plants, oil refineries, foundries, manufacturing plants, storage areas and marine applications. ixtures have NEMA 4X listing. eatures Modular design allows scores of fixture component combinations to meet installation and lighting needs. Many most-used combinations are offered prewired and assembled, complete with lamp, packaged in a single carton and ready to install. Mogul lamp types and wattages: HPS 50W-150W MH 100W-250W PSMH 175W-200W Choice of heat-resistant prismatic glass refractors (NEMA distributions I, III and V), or heat-resistant prismatic glass globes for hazardous area fixtures. Colored and clear polycarbonate globes and Tuff-skin coated glass globes are available but are NOT approved for use in classified areas. Pendant Mount ixture with Prismatic Glass Refractor Pendant ixture with Cone Hood and Prismatic Glass Globe and Guard ixtures with these globes do NOT comply with code requirements, and should be used in non-classified areas only. Globes and refractors thread directly into ballast housing. Mounting hoods include coneshaped pendant hood, standard pendant, flexible pendant, ceiling and wall pendants (tapped for 3/4 Tuff-skin is a registered trademark of Thomas Manufacturing Corp., Parkton, Maryland. Straight Stanchion-Mount ixture with Prismatic Glass Refractor and Guard Ceiling Mount ixture with Prismatic Glass Globe, Guard and Polyester 30 Angle Reflector or 1 NPT), 25 angle stanchion, and 90 (straight) stanchion (both tapped for 1-1/4 or 1-1/2 NPT). Cone hood fixtures for pendant mounting shed dust, dirt and combustible fibers. Cone hood inhibits build-up that insulates fixture and slows heat transfer, and provides increased surface area for more effective heat dissipation. PAGE 23

24 1-24 Mercmaster III HID W Enclosed and Gasketed ixtures for Hazardous and Adverse Locations High Pressure Sodium, Metal Halide and Pulse Start Metal Halide. Listed for simultaneous exposure to combustible dusts and flammable gases or vapors. Reflector choice includes standard dome and 30º angle types, both made of fiberglass-reinforced white polyester. Highly resistant to unusually corrosive applications. Reflectors are vented for cooler, dirt-free operation and maintained lumen output. They secure to ballast housing with stainless steel screws threading into stainless steel inserts. or high corrosion resistance, fixture housing, mounting hoods and guards are copper-free cast aluminum with baked epoxy finish, electrostatically applied for uniformity. All exposed hardware is stainless steel. Hinge has high lip for added safety during installation and servicing. Hinge and bolt construction assures 360º compression at all points on ballast housing gasket for positive sealing. Swing-away design of captive bolt and nut simplifies servicing. Body gaskets and globe gaskets are high-temperature silicone rubber. Capacitors are non-pcb type, thermally isolated from ballast. Mogul base porcelain socket with nickel-plated contacts has 200 C welded leads, prewired to the ballast. Assures trouble-free operation in installations where high ambient temperatures are encountered. HPS ballasts are High Power actor (min. P.. 90%). 50 W HPS fixtures have dual-tap (120 V or 277 V) ballast. All other fixtures have multi-tap ballast (120 V, 208 V, 240 V or 277 V) or 480 V ballast. Ballasts are Class H insulated. All Mercmaster III mounting hoods have provision for easy field installation of fuses in fixtures (see fuse kit listings in this catalog section). or electrical protection, a ground wire is provided on each Mercmaster to bond hood and ballast housing. The AEx na nr Mercmaster III fixture is factory sealed and prevents vapors and gases from entering the globe chamber. There are no seals or putty required. The AEx nr Mercmaster III fixture requires all wiring entries to be sealed. Standard Materials Mounting hoods, ballast bodies and guards: copper-free cast aluminum (less than 4/10 of 1%). Exposed hardware: stainless steel; latch assemblies have stainless steel bolt and captive nut; reflectors and guards attach with strainless steel screws threading into stainless steel inserts. Reflectors: fiberglass-reinforced white polyester. Globes: heat-resistant prismatic glass. Refractors: heat-resistant prismatic glass. Standard inishes Mounting hoods, ballast bodies, guards: epoxy powder coat finish, electrostatically applied for complete, uniform surface protection. Reflectors: white polyester finish. Options AEx na nr fixtures are available with a Class I, Zone 2 rating. Add suffix -Z2. AEx nr fixtures are available with a Class I, Zone 2 rating. Add suffix -ZB. uses can be field-installed on Mercmaster III fixtures. Kits include fuse block, wire connectors and screws for attaching to mounting hood. ixtures with fuses do not comply with Marine Type Electric ixtures Outside Type (Salt Water) requirements for marine listing. See page 1-39 for fuse kits. Hot Restrike will restrike HPS lamp immediately when power is restored after a momentary power interruption. Add suffix -R. Smart Hot Restrike will immediately restrike HPS lamp when power is restored after a momentary power interruption. The smart function removes the hot restrike ignitor from the circuit if the lamp burns out or is removed from the socket. Eliminates starter failures caused by prolonged operation with cycling or failing lamps. Add suffix -SR. Smart Starter (for HPS fixtures only) incorporates a 1-1/2-minute timer and performs as a conventional starter to normally start lamp. Removes itself from circuit if lamp burns out or is removed from socket. Eliminates starter failures caused by prolonged operation with cycling or failing lamps and simplifies finding their location, reducing maintenance and repair costs. Available for all HPS fixtures. Add suffix -S. Optional photocell for all fixtures except cone and ceiling mount provides automatic on-off control. Quartz Auxiliary comes to full brightness immediately and remains lit until the HID lamp attains 60-70% of full illumination. Quartz Auxiliary supplied with relay switch and socket to accept 120 V quartz double contact bayonet base lamp (not included). Add suffix -E to fixture catalog number. Classified area photo controls are also available (see page 1-12 and 1-136). Compliances* UL Listed for Simultaneous Exposure Class I, Div. 2 and Class II, Div. 1 and 2 UL Standards 1598A, Marine Type Electric ixtures Outside Type (Salt Water) and 844 UL 2279 NEMA 4X; IP66 Class I, Div. 2, Groups A,B,C,D Class I, Zone 2 AEx na nr IIC Class I, Zone 2 AEx nr IIC Class II, Div. 1 and 2, Groups E,,G Class III * Compliance data varies for specific fixtures. Consult Appleton regarding suitability of specific fixtures for a particular application. ixtures equipped with a quartz auxiliary lamp do not comply with UL requirements and are not suitable for use in classified locations. PAGE 24

25 1-25 Mercmaster III HID W Enclosed and Gasketed ixtures for Hazardous and Adverse Locations High Pressure Sodium, Metal Halide and Pulse Start Metal Halide. Ordering Information: Order using catalog numbering guide below or select catalog number from tables on following pages. CATALOG NUMBERING GUIDE OR MERCMASTER III 250 LUMINAIRES KP A L J5 G MT Z2 SERIES: KP - Mercmaster III-250 LAMP TYPE: H - Metal Halide L - High Pressure Sodium P - Pulse Start Metal Halide HUB SIZE: 75-3/4" NPT 10-1" NPT /4" NPT stanchion /2" NPT stanchion GUARD OPTION: Blank - No Guard G - Guard OPTIONS: - use (specify voltage) R - Hot Restrike ( W HPS Only) S - Smart Starter ( W HPS Only) K - Kynar Coating E - Emergency Quartz MOUNTING: A - Pendant (Rigid Mounting) C - Ceiling - Pendant (lexible Mounting) CH - Pendant Cone ST - 90º Stanchion S - 25º Stanchion WB - Wall WATTAGE: W HPS W HPS W HPS, MH W HPS W MH, PSMH W PSMH W MH OPTIC OPTIONS: Blank - Glass Globe J1 - NEMA I glass refractor J3 - NEMA III glass refractor J5 - NEMA V glass refractor G3 - Large glass globe SUIX: Z2 - Zone 2 suffix for Non-Sparking/ Restricted Breathing (AEx na nr rating) ZB - Zone 2 suffix for Restricted Breathing (AEx nr rating) VOLTAGE*: MT - 120/208/240/277 V, 60 Hz 5MT - 120/208/240/277/480 V, 60 Hz M - 127/220 V, 60 Hz AM - 127/220 V, 60 Hz A V, 60 Hz V, 60 Hz GP - 120/220/240 V, 50 Hz XQ - 120/230 V, 50 Hz GK - 220/240 V, 50 Hz * Voltages shown are limited to specific combinations; refer to page Reflectors are ordered separately see accessories page. PAGE 25

26 1-26 Mercmaster III HID W Emergency Lighting Accessories Quartz Emergency Light for Metal Halide or High Pressure Sodium ixtures* Mercmaster fixtures for or metal halide and high pressure sodium lamps can be supplied with a socket to accept a 150 W or 250 W, 120 V quartz lamp. This D.C. bayonet base socket is in addition to the standard lamp socket. In the event of a momentary power interruption, the quartz lamp is automatically switched on. The single ended quartz lamp remains energized until the HID restrikes and reaches about 60% output. The quartz emergency lamp socket is wired to a 120 V tap on the ballast and is therefore independent of the lighting fixture voltage. No special field wiring is necessary. Description Catalog Suffix or fixture volts of 120, 208, 240 or MTE or fixture volts of E (MMIII) or -480E (MMII) (250 W metal halide fixture suitable for a maximum of 150 W quartz only) *NOTE: ixtures equipped with quartz emergency light do not comply with UL requirements and are not suitable for use in classified locations. Encapsulated HPS Smart Hot Restrike Ignition Accessory HPS Smart Hot Restrike Accessory for HPS ixtures Mercmaster fixtures for high pressure sodium lamps can be supplied with a special ignitor (starter board). It instantly restrikes a hot high pressure sodium lamp when a momentary power interruption occurs. This special ignitor, supplied in place of the standard ignitor, is a potted solid state device, totally factory installed. It is not suitable for field installation. The hot lamp restart option provides instant restart of 50, 70, 100 and 150 W HPS lamps after power outages of up to 10 seconds. The lamps restrike instantly at almost full lumens. or power interruptions of up to 30 seconds, the restart of the high pressure sodium lamp is also instant but at less than full lumens. The hot lamp restart accessory does not accelerate cold lamp start up or starting where the power outage is of a duration which has allowed the HPS lamp to cool. Additional Advantages of the Smart Hot Restrike: Protects against self destruction in the event of failed, missing or broken lamps, or socket or lead wire failure. Prevents End of Life lamps from continuous cycling over long periods of time. Remains unaffected by stray voltages, moderate overvoltages, as well as undervoltage conditions. Drops into the background during normal lamp operation with exceptionally low insertion loss. ully encapsulated construction assures electrical integrity and mechanical vibration protection. U.L. recognized component. Catalog Description Suffix or fixture watts of 50, 70, 100 or 150 (HPS only) SR PAGE 26

27 Mercmaster III HID W Illustrated eatures: Enclosed and Gasketed ixtures for Hazardous and Adverse Locations 1-27 High Temperature Socket Mogul base high-temperature porcelain socket for 50W thru 250W HID lamps. Aluminum Inner Reflector Solid aluminum inner reflector improves photometric efficiency. Stainless Steel Latch Assembly Captive, stainless steel latch assembly bolt and nut closes securely, resists attack of corrosive atmospheres. Swing-away design simplifies servicing. Epoxy inish Gasketed ballast housing, hoods and guards are cooper-free aluminum with epoxy powder coat finish. Threaded Stainless Steel Inserts for Screws Ballast bodies have stainless steel threaded inserts to receive stainless steel screws for reflector and guard. Prevents freezing, allowing guards and reflectors to be easily removed and replaced at any time, without damage to the housing. Cone Hood for Cooler Operation Sloped surface sheds insulating dust, dirt and combustible fibers. Provides cleaner, larger surface area for better heat dissipation. Electrical Protection Ground wire provided to bond mounting hood to ballast housing. Ballast Assembly (Zone 2) Utilizing non-sparking components avoiding the ignition of gases or vapors that may be present (na). Hood/Ballast Gasket Silicone rubber gasket seals out moisture, dirt and dust. Stays flexible, withstands high temperatures. Closure design assures uniform gasket compression. Safety High Hinge Provides extra protection against accidental ballast housing disengagement during installation or maintenance. Photocell Available for all fixtures except cone and ceiling mount. Installs through knock-out in mounting hood. Provides continuous ON-O dusk-to-dawn control. Globe Chamber (Zone 2) Completely sealed from the ballast housing and outside vapors/air (nr). Terminal Blocks (Zone 2) A seven-point terminal block is provided to facilitate wiring. Terminal block accommodates wire size ranging from #8 to #24 AWG. uses Mount to Hood Bosses Two screws secure fuse kit to mounting boss in any Mercmaster mounting hood. Rugged, Vented Reflectors Reflectors are thick, tough fiberglassreinforced white polyester, vented for cooler operation. Quickly attach with stainless steel screws provided. Heat-Resistant Globes and Refractors Prismatic glass globes and refractors are heat-resistant. They thread directly into the ballast housing and seal against a high-temperature silicone rubber gasket. PAGE 27

28 1-28 Mercmaster III HID W Thermal Performance: Class I, Div. 2; Class II, Div. 1; and Simultaeous Exposure to hazardous conditions of both classifications Temperature Identification Numbers of Mercmaster III fixtures In compliance with the 1999 National Electrical Code, Mercmaster III fixtures are listed for Simultaneous Exposure T Numbers for Mercmaster III ixtures to combinations of Class I, Div. 2 and Class II, Div. 1 hazardous conditions. The larger housing results in cooler operation and provides an expanded range of T numbers as indicated in the following table. Lamp Supply Wire Ambient Watts Type Temp. ( C) Temp. ( C) Globe Class I, Div. 2 Class II, Div. 1 Groups E, and G Simultaneous Exposure Class I, Div.2 / Class II, Div. 1 Globe & Reflector G3 Globe 8 Refractor Globe Globe & Reflector G3 Globe 8 Refractor Globe Globe & Reflector G3 Globe 8 Refractor T3C T3B T3C T4A T4 T6 T3A T3 T3C 50 HPS T3A T3A T3A T4 T3B T5 T3 T3 T3A T3A T3 T3A T3C T3C T4A T2D T2D T T3B T3A T3C T4 T3C T6 T3 T3 T3A 70 HPS T3A T3A T3B T3C T3C T5 T2D T2D T T3 T3A T3A T3C T3B T4A T2C T2C T T2D T2D T3 T3 T3A* T3* 100 HPS T3B T4A T4A T2B T2B T2C T2C T2D T2D T3 T3 T4 T4 T2B T2B T2D T2D T2D T2D T2B T2B T2C T3C T2 T2B 150 HPS T3* T2B T2A T2B T3 T3 T3 T3C T2B 100 MH T3 T3 T3 T3C T2A T2D T2D T2D T3C T2B T2B T2B T3C T2B 175 MH T2A T2A T2B T3C T2A T2A T2 T2B 250 MH T2 T3B T2B T2B T2B T3C T2B 175 PSMH T2A T2A T2B T3C T2A T2A T2 T2B 200 PSMH T2B 325 T2 T3B T2B * T numbers are for Groups E and only. T Numbers Represent the Maximum Lamp Temperature for Class I, Div. 2 Locations and Maximum Surface Temperature Under Dust Blanket for Class II, Div. 1 Locations. T Number T T2 T2A T2B T2C T2D T3 T3A T3B T3C T4 T4A T5 T6 Temp. Range ( C) PAGE 28

29 Mercmaster III HID W Thermal Performance: Class I, Zone 2, AEx na nr IIC; Class 1 Zone 2, AEx nr IIC; IP66; and NEMA 4X Temperature Identification Numbers of Mercmaster III ixtures 1-29 Operating Temperatures: T Numbers for Zone 2 Mercmaster III ixtures Lamp Supply Class I, Zone 2 AEx na nr IIC Class I, Zone 2 AEx nr IIC Ambient Wire Temp. Temp. Globe & Globe & Watts Type C Globe G3/Refractor Globe G3/Refractor C Reflector Reflector T4 T4 T6 T4 T4 T6 50 HPS T4 T3 T5 T4 T3 T T3 T3 T4 T3 T3 T T4 T4 T4 T6 T5 T6 70 HPS T4 T4 T4 T5 T4 T T4 T4 T3 T4 T4 T T4 T4 T4 T5 T4 T6 100 HPS T4 T4 T3 T4 T4 T T4 T4 T3 T4 T4 T T3 T3 T3 T4 T4 T5 150 HPS T3 T3 T3 T4 T4 T T3 T3 T3 T4 T3 T T4 T4 T3 T5 T4 T6 100 MH T4 T4 T3 T4 T4 T T3 T3 T3 T4 T3 T T3 T3 T4 T3 T3 T4 175 MH T3 T3 T3 T3 T3 T T3 T3 T3 T3 T3 T4 250 MH T3 T3 T3 T3 T3 T T3 T3 T3 T3 T3 T4 175 PSMH T3 T3 T3 T3 T3 T T3 T3 T3 T3 T3 T T3 T3 T3 T3 T3 T4 200 PSMH T3 T3 T3 T3 T3 T T3 T3 T3 T3 T3 T4 * or use with catalog number KR2-ST and KR2-AN reflectors The T number is established by separately determining the maximum temperature of the globe surface and ballast compartment. The hotter of the two is taken to determine the T number for the overall fi xture. T Numbers Represent the Maximum Surface Temperature for Luminaries with AEx na nr or AEx nr only rating T Number T1 T2 T3 T4 T5 T6 Temp. Range ( C) PAGE 29

30 1-30 Mercmaster III HID W Classified Area Suitability: Class I, Div. 2; Class II, Div. 1; and Simultaeous Exposure to hazardous conditions of both classifications Maximum Temperatures in C Obtained from Tests in a 40 C Ambient, Vertical Position, Lamp Base Up, as per NEC. ixture Selection Guide* Indicates atmosphere for which fixture is suitable ➊ Denotes fixture with Globe Only. ❷ Denotes fixture with Globe and Reflector. ❸ Denotes fixture with 8 Refractor / G3 Globe Min. ixt. Ignition T No. for HPS (Watts) MH (Watts) PSMH (Watts) Class I, Div. 2 Chemical C Chemical Group A Atmospheres acetylene 305 T2 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ❸ ➊❷❸ ➊ ❸ Group B Atmospheres acrolein (inhibited) 220 T2D ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ arsine NA butadiene ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ethylene oxide ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ hydrogen 500 T1 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ propylene oxide ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ propylnitrate 175 T3B ➊❷❸ ➊❷❸ Group C Atmospheres acetaldehyde 175 T3B ➊❷❸ ➊ ❸ allyl alcohol ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ n-butyraldehyde 218 T2D ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ carbon monoxide 609 T1 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ crotonaldehyde 232 T2C ➊❷❸ ➊❷❸ ➊❷❸ ❸ ➊❷❸ cyclopropane 498 T1 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ diethyl ether (ethyl ether) 160 T3C ➊ ❸ ❸ diethylamine 312 T2 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ❸ ➊❷❸ ➊ ❸ ethylene 450 T1 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ethylenimine 320 T2 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ❸ ➊❷❸ ➊ ❸ ethly mercaptan 300 T2 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ❸ ➊❷❸ ➊ ❸ ethyl sulfide NA hydrogen cyanide 538 T1 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ hydrogen sulfide 260 T2B ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊ morpholine 310 T2 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ❸ ➊❷❸ ➊ ❸ 2-nitropropane ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ tetrahydrofuran 321 T2 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ❸ ➊❷❸ ➊ ❸ unsymmetrical dimethyl hydrazine 249 T2C ➊❷❸ ➊❷❸ ➊❷❸ ❸ ➊❷❸ Group D Atmospheres acetic acid (glacial) 464 T1 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ acetone 465 T1 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ acrylonitrile 481 T1 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ammonia 651 T1 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ benzene 498 T1 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ butane 287 T2A ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊ 1-butanol (butyl alcohol) ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ 2-butanol (secondary butyl alcohol) ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ Group D atmospheres continued to next page. Not Available. See next page for additional notes PAGE 30

31 Continued from preceding page 1-31 Mercmaster III HID W Classified Area Suitability: Class I, Div. 2; Class II, Div. 1; and Simultaeous Exposure to hazardous conditions of both classifications Maximum Temperatures in C Obtained from Tests in a 40 C Ambient, Vertical Position, Lamp Base Up, as per NEC. ixture Selection Guide* Indicates atmosphere for which fixture is suitable ➊ Denotes fixture with Globe Only. ❷ Denotes fixture with Globe and Reflector. ❸ Denotes fixture with 8 Refractor / G3 Globe Min. ixt. HPS (Watts) MH (Watts) PSMH (Watts) Ignition T No. for Class I, Div. 2 Chemical C Chemical Group D Atmospheres n-butyl acetate ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ isobutyl acetate ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ sec-butyl alcohol ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ di-isobutylene ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ethane 472 T1 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ethanol (ethyl alcohol) ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ethyl acetate ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ethylene diamine (anhydrous) ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ethylene dichloride ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ gasoline (56-60 octane) 280 T2A ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊ heptanes 204 T3 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ hexanes 223 T2D ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ isoprene ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ isopropyl ether ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ mesityl oxide ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ methane (natural gas) 537 T1 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ methanol (methyl alcohol) ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ 3-methyl-l-butanol (isoamyl alcohol) ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ methyl ethyl ketone ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ methyl isobutyl ketone ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ 2-methyl-1-propanol (isobutyl alcohol) ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ 2-methyl-1-propanol (tertiary butyl alcohol) 478 T1 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ petroleum naphtha 288 T2A ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊ pyridine 482 T1 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ octanes 206 T3 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ pentanes 260 T2B ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊ 1-pentanol (amyl alcohol) 300 T2 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ❸ ➊❷❸ ➊ ❸ propane ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ 1-propanol (propyl alcohol) ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ 2-propanol (isopropyl alcohol) ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ propylene 455 T1 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ styrene 490 T1 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ toluene 480 T1 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ vinyl acetate ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ vinyl chloride 472 T1 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ xylenes (o-xylene) 463 T1 ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ ➊❷❸ * Where no fixture is indicated suitable for the specific chemical, see catalog section G1. A saturated hydrocarbon mixture. Also known by synonyms benzine, ligroin, petroleum, ether and naptha. Ignition temperatures shown should be regarded as approximations only. Per NPA Bulletin 325M, ignition temperatures may vary according to such factors as vapor/air mixture, size and space where ignition may occur, rate and duration of heating, oxygen concentration and other materials present. This classified area suitability chart is based on NEC requirements and Appleton and UL testing. However, the ultimate decision on suitability of these fixtures for classified areas depends solely on the judgement of the owner, insurance company, inspector and/or authority having jurisdiction. PAGE 31

32 1-32 Mercmaster III HID W Classified Area Suitability: Class I, Zone 2, AEx na nr IIC; Class 1 Zone 2, AEx nr IIC; IP66; and NEMA 4X Maximum Temperatures in ºC Obtained from Tests in a 40ºC Ambient, Vertical Position, Lamp Base Up. ixture Selection Guide* Indicates atmosphere for which fixture is suitable ❷ Denotes fixture with Globe and Reflector. ❸ Denotes fixture with 8 Refractor. Chemical Ignition C Min. ixt T No. for Chemical HPS (Watts) MH (Watts) PSMH (Watts) Group IIC acetylene 305 T2 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ acetylene 300 T2 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ hydrogen 500 T1 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ Group IIB ethylene 490 T1 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ butadiene T2 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ carbon monoxide coke oven gas 560 T1 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ diethyl ether (ethyl ether) 160 T4 ❷❸ ❷❸ ❷❸ ❷❸ ethylene 450 T1 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ethylenimine ethylene oxide 425 T2 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ Group IIA acetone 465 T1 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ amyl acetate 375 T2 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ammonia 651 T1 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ benzene 498 T1 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ butane 287 T3 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ 1-butanol (butyl alcohol) 343 T2 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ n-butyl acetate cyclohexane 260 T3 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ethyl methyl ketone 515 T1 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ethanol (ethyl alcohol) 363 T2 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ethyl acetate 426 T1 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ heptanes 204 T3 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ hexanes 223 T3 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ isoprene isobutanol 430 T2 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ mesityl oxide methyl acetate 500 T1 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ methanol (methyl alcohol) 385 T2 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ n-propyl acetate 500 T1 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ n-butul acetate 420 T2 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ pentanes 260 T3 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ propane 432 T2 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ xylenes (o-xylene) 463 T1 ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ ❷❸ * Where no fixture is indicated suitable for the specific chemical, see catalog section G1. A saturated hydrocarbon mixture. Also known by synonyms benzine, ligroin, petroleum, ether and naptha. Ignition temperatures shown should be regarded as approximations only. Per NPA Bulletin 325M, ignition temperatures may vary according to such factors as vapor/air mixture, size and space where ignition may occur, rate and duration of heating, oxygen concentration and other materials present. PAGE 32

33 UL Listed. Simultaneous Exposure Class I, Div. 2/Class II, Div. 1 (See Page 1-28 to 1-30 for group designations) Class I, Div. 2; Groups A,B,C,D Class I, Zone 2, AEx na nr IIC Class I, Zone 2, AEx nr IIC Class II, Div. 1 and 2; Groups E,,G Class III UL 1598A, UL 844, Marine Type Electric ixtures Outside Type (Salt Water) UL 2279 NEMA 4X; IP66 Type Mounting Lamp Type Lamp Watts Hub Size (Inches) with Globe 1-33 Mercmaster III HID W Enclosed and Gasketed ixtures for Hazardous and Adverse Locations High Pressure Sodium 50 W, 70 W, 100 W and 150 W High Reactance, High Power actor (min. P.. 90%). Heat-Resistant Prismatic Glass Globe or Closed Prismatic Glass Refractor. Mogul Base Lamps. Catalog Numbers 345 with Type V 8 Refractor or G3 Globe 2 Pendant HPS 50 3/4 KPAL5075 KPAL5075J5 One Hub, 1 KPAL5010 KPAL5010J5 Rigid Mounting1 HPS 70 3/4 KPAL7075 KPAL7075J5 1 KPAL7010 KPAL7010J5 HPS 100 3/4 KPAL1075 KPAL1075J5 1 KPAL1010 KPAL1010J5 HPS 150 3/4 KPAL1575 KPAL1575J5 1 KPAL1510 KPAL1510J5 Ceiling HPS 50 3/4 KPCL5075 KPCL5075J5 ive Hubs, 1 KPCL5010 KPCL5010J5 our Close-Up Plugs HPS 70 3/4 KPCL7075 KPCL7075J5 1 KPCL7010 KPCL7010J5 HPS 100 3/4 KPCL1075 KPCL1075J5 1 KPCL1010 KPCL1010J5 HPS 150 3/4 KPCL1575 KPCL1575J5 1 KPCL1510 KPCL1510J5 Wall HPS 50 3/4 KPWBL5075 KPWBL5075J5 ive Hubs, 1 KPWBL5010 KPWBL5010J5 our Close-Up Plugs HPS 70 3/4 KPWBL7075 KPWBL7075J5 1 KPWBL7010 KPWBL7010J5 HPS 100 3/4 KPWBL1075 KPWBL1075J5 1 KPWBL1010 KPWBL1010J5 HPS 150 3/4 KPWBL1575 KPWBL1575J5 1 KPWBL1510 KPWBL1510J5 1 or lexible Pendant Mount, change A to in catalog number (except 50 W HPS). 2 To order fixtures with large globe change J5 to G3. To order NEMA Type I or Type III refractor, change J5 to J1 or J3 respectively. 3 Add the following voltage and frequency designations before Z2 or ZB suffix: Suffix Voltage requency Notes MT 120/208/240/ Hz All M 127/ Hz 50 W HPS A Hz 70 W, 100 W, 150 W HPS Hz All except 50 W HPS GP 120/220/ Hz 70 W, 100 W, 150 W HPS GK 220/ Hz 50 W HPS 4 Add Z2 suffix for factory-sealed non-sparking/restricted breathing protection (AEx na nr). Add ZB suffix for restricted breathing protection (AEx nr). 5 or fixtures with guards, substitute G before adding voltage designation. PAGE 33

34 1-34 UL Listed. Simultaneous Exposure Class I, Div. 2/Class II, Div. 1 (See Page 1-28 to 1-30 for group designations) Class I, Div. 2; Groups A,B,C,D Class I, Zone 2, AEx na nr IIC Class I, Zone 2, AEx nr IIC Class II, Div. 1 and 2; Groups E,,G Class III UL 1598A, UL 844, Marine Type Electric ixtures Outside Type (Salt Water) UL 2279 NEMA 4X; IP66 Mercmaster III HID W Enclosed and Gasketed ixtures for Hazardous and Adverse Locations High Pressure Sodium 100 W, 175 W and 250 W High Reactance, High Power actor (min. P.. 90%). Heat-Resistant Prismatic Glass Globe or Closed Prismatic Glass Refractor. Mogul Base Lamps. Type Mounting Lamp Type Lamp Watts Hub Size (Inches) Catalog Numbers 345 with Type V 8 Refractor or G3 Globe 2 with Globe 25 Stanchion HPS /4 KPSL50125 KPSL50125J5 One Hub 1-1/2 KPSL50150 KPSL50150J5 HPS /4 KPSL70125 KPSL70125J5 1-1/2 KPSL70150 KPSL70150J5 HPS /4 KPSL10125 KPSL10125J5 1-1/2 KPSL10150 KPSL10150J5 HPS /4 KPSL15125 KPSL15125J5 1-1/2 KPSL15150 KPSL15150J5 90 Stanchion HPS /4 KPSTL50125 KPSTL50125J5 One Hub 1-1/2 KPSTL50150 KPSTL50150J5 HPS /4 KPSTL70125 KPSTL70125J5 1-1/2 KPSTL70150 KPSTL70150J5 HPS /4 KPSTL10125 KPSTL10125J5 1-1/2 KPSTL10150 KPSTL10150J5 HPS /4 KPSTL15125 KPSTL15125J5 1-1/2 KPSTL15150 KPSTL15150J5 Pendant Cone HPS 50 3/4 KPCHL5075 KPCHL5075J5 One Hub, 1 KPCHL5010 KPCHL5010J5 Rigid Mounting HPS 70 3/4 KPCHL7075 KPCHL7075J5 1 KPCHL7010 KPCHL7010J5 HPS 100 3/4 KPCHL1075 KPCHL1075J5 1 KPCHL1010 KPCHL1010J5 HPS 150 3/4 KPCHL1575 KPCHL1575J5 1 KPCHL1510 KPCHL1510J5 1 or lexible Pendant Mount, change A to in catalog number (except 50 W HPS). 2 To order fixtures with large globe change J5 to G3. To order NEMA Type I or Type III refractor, change J5 to J1 or J3 respectively. 3 Add the following voltage and frequency designations before Z2 or ZB suffix: Suffix Voltage requency Notes MT 120/208/240/ Hz All M 127/ Hz 50 W HPS A Hz 70 W, 100 W, 150 W HPS Hz All except 50 W HPS GP 120/220/ Hz 70 W, 100 W, 150 W HPS GK 220/ Hz 50 W HPS 4 Add Z2 suffix for factory-sealed non-sparking/restricted breathing protection (AEx na nr). Add ZB suffix for restricted breathing protection (AEx nr). 5 or fixtures with guards, substitute G before adding voltage designation. PAGE 34

35 UL Listed. Simultaneous Exposure Class I, Div. 2/Class II, Div. 1 (See Page 1-28 to 1-30 for group designations) Class I, Div. 2; Groups A,B,C,D Class I, Zone 2, AEx na nr IIC Class I, Zone 2, AEx nr IIC Class II, Div. 1 and 2; Groups E,,G Class III UL 1598A, UL 844, Marine Type Electric ixtures Outside Type (Salt Water) UL 2279 NEMA 4X; IP66 Type Mounting Lamp Type Lamp Watts Hub Size (Inches) 1-35 Mercmaster III HID W Enclosed and Gasketed ixtures for Hazardous and Adverse Locations Metal Halide 100 W, 175 W and 250 W High Reactance, High Power actor (min. P.. 90%). Heat-Resistant Prismatic Glass Globe or Closed Prismatic Glass Refractor. Mogul Base Lamps. Catalog Numbers 345 with Type V 8 Refractor or G3 Globe 2 with Globe Pendant MH 100 3/4 KPAH1075 KPAH1075J5 One Hub, 1 KPAH1010 KPAH1010J5 Rigid Mounting1 MH 175 3/4 KPAH1775 KPAH1775J5 1 KPAH1710 KPAH1710J5 MH /4 KPAH2575 KPAH2575J5 1 KPAH2510 KPAH2510J5 Ceiling MH 100 3/4 KPCH1075 KPCH1075J5 ive Hubs, 1 KPCH1010 KPCH1010J5 our Close-Up Plugs MH 175 3/4 KPCH1775 KPCH1775J5 1 KPCH1710 KPCH1710J5 MH /4 KPCH2575 KPCH2575J5 1 KPCH2510 KPCH2510J5 Wall MH 100 3/4 KPWBH1075 KPWBH1075J5 ive Hubs, 1 KPWBH1010 KPWBH1010J5 our Close-Up Plugs MH 175 3/4 KPWBH1775 KPWBH1775J5 1 KPWBH1710 KPWBH1710J5 MH /4 KPWBH2575 KPWBH2575J5 1 KPWBH2510 KPWBH2510J5 1 or lexible Pendant Mount, change A to in catalog number (except 50 W HPS). 2 To order fixtures with large globe change J5 to G3. To order NEMA Type I or Type III refractor, change J5 to J1 or J3 respectively. 3 Add the following voltage and frequency designations before Z2 or ZB suffix: Suffix Voltage requency Notes MT 120/208/240/ Hz All 5MT 120/208/240/277/ Hz 175 W, 250 W MH M 127/ Hz 100 W MH AM 127/ Hz 175 W, 250 W MH Hz All GP 120/220/ Hz 100 W MH XQ 120/ Hz 175 W, 250 W (MMIII400) MH 4 Add Z2 suffix for factory-sealed non-sparking/restricted breathing protection (AEx na nr). Add ZB suffix for restricted breathing protection (AEx nr). 5 or fixtures with guards, substitute G before adding voltage designation W Metal Halide and 200 W Pulse Start Metal Halide 50 Hz fixtures use the Mercmaster III 400 ballast body. PAGE 35

36 1-36 UL Listed. Simultaneous Exposure Class I, Div. 2/Class II, Div. 1 (See Page 1-28 to 1-30 for group designations) Class I, Div. 2; Groups A,B,C,D Class I, Zone 2, AEx na nr IIC Class I, Zone 2, AEx nr IIC Class II, Div. 1 and 2; Groups E,,G Class III UL 1598A, UL 844, Marine Type Electric ixtures Outside Type (Salt Water) UL 2279 NEMA 4X; IP66 Mercmaster III HID W Enclosed and Gasketed ixtures for Hazardous and Adverse Locations Metal Halide 100 W, 175 W and 250 W High Reactance, High Power actor (min. P.. 90%). Heat-Resistant Prismatic Glass Globe or Closed Prismatic Glass Refractor. Mogul Base Lamps. Hub Catalog Numbers 345 Type Lamp Lamp Size with Type V 8 Refractor Mounting Type Watts (Inches) with Globe or G3 Globe 2 25 Stanchion MH /4 KPSH10125 KPSH10125J5 One Hub 1-1/2 KPSH10150 KPSH10150J5 MH /4 KPSH17125 KPSH17125J5 1-1/2 KPSH17150 KPSH17150J5 MH /4 KPSH25125 KPSH25125J5 1-1/2 KPSH25150 KPSH25150J5 90 Stanchion MH /4 KPSTH10125 KPSTH10125J5 One Hub 1-1/2 KPSTH10150 KPSTH10150J5 MH /4 KPSTH17125 KPSTH17125J5 1-1/2 KPSTH17150 KPSTH17150J5 MH /4 KPSTH25125 KPSTH25125J5 1-1/2 KPSTH25150 KPSTH25150J5 Shown with Globe and Optional Guard Pendant Cone MH 100 3/4 KPCHH1075 KPCHH1075J5 One Hub, 1 KPCHH1010 KPCHH1010J5 Rigid Mounting MH 175 3/4 KPCHH1775 KPCHH1775J5 1 KPCHH1710 KPCHH1710J5 MH /4 KPCHH2575 KPCHH2575J5 1 KPCHH2510 KPCHH2510J5 1 or lexible Pendant Mount, change A to in catalog number (except 50 W HPS). 2 To order fixtures with large globe change J5 to G3. To order NEMA Type I or Type III refractor, change J5 to J1 or J3 respectively. 3 Add the following voltage and frequency designations before Z2 or ZB suffix: Suffix Voltage requency Notes MT 120/208/240/ Hz All 5MT 120/208/240/277/ Hz 175 W, 250 W MH M 127/ Hz 100 W MH AM 127/ Hz 175 W, 250 W MH Hz All GP 120/220/ Hz 100 W MH XQ 120/ Hz 175 W, 250 W (MMIII400) MH 4 Add Z2 suffix for factory-sealed non-sparking/restricted breathing protection (AEx na nr). Add ZB suffix for restricted breathing protection (AEx nr). 5 or fixtures with guards, substitute G before adding voltage designation W Metal Halide and 200 W Pulse Start Metal Halide 50 Hz fixtures use the Mercmaster III 400 ballast body. PAGE 36

37 UL Listed. Simultaneous Exposure Class I, Div. 2/Class II, Div. 1 (See Page 1-28 to 1-30 for group designations) Class I, Div. 2; Groups A,B,C,D Class I, Zone 2, AEx na nr IIC Class I, Zone 2, AEx nr IIC Class II, Div. 1 and 2; Groups E,,G Class III UL 1598A, UL 844, Marine Type Electric ixtures Outside Type (Salt Water) UL 2279 NEMA 4X; IP66 Type Mounting Lamp Type Lamp Watts Hub Size (Inches) 1-37 Mercmaster III HID W Enclosed and Gasketed ixtures for Hazardous and Adverse Locations Pulse Start Metal Halide 175 W and 250 W High Reactance, High Power actor (min. P.. 90%). Heat-Resistant Prismatic Glass Globe or Closed Prismatic Glass Refractor. Mogul Base Lamps. Catalog Numbers 345 with Type V 8 Refractor or G3 Globe 2 with Globe Pendant PSMH 175 3/4 KPAP1775 KPAP1775J5 One Hub, 1 KPAP1710 KPAP1710J5 Rigid Mounting1 PSMH /4 KPAP2075 KPAP2075J5 1 KPAP2010 KPAP2010J5 Ceiling PSMH 175 3/4 KPCP1775 KPCP1775J5 ive Hubs, 1 KPCP1710 KPCP1710J5 our Close-Up Plugs PSMH /4 KPCP2075 KPCP2075J5 1 KPCP2010 KPCP2010J5 Wall PSMH 175 3/4 KPWBP1775 KPWBP1775J5 ive Hubs, 1 KPWBP1710 KPWBP1710J5 our Close-Up Plugs PSMH /4 KPWBP2075 KPWBP2075J5 1 KPWBP2010 KPWBP2010J5 1 or lexible Pendant Mount, change A to in catalog number (except 50 W HPS). 2 To order fixtures with large globe change J5 to G3. To order NEMA Type I or Type III refractor, change J5 to J1 or J3 respectively. 3 Add the following voltage and frequency designations before Z2 or ZB suffix: Suffix Voltage requency Notes MT 120/208/240/ Hz All 5MT 120/208/240/277/ Hz 175 W, 200 W PSMH Hz All XQ 120/ Hz 200 W (MMIII400) PSMH 4 Add Z2 suffix for factory-sealed non-sparking/restricted breathing protection (AEx na nr). Add ZB suffix for restricted breathing protection (AEx nr). 5 or fixtures with guards, substitute G before adding voltage designation W Metal Halide and 200 W Pulse Start Metal Halide 50 Hz fixtures use the Mercmaster III 400 ballast body. PAGE 37

38 1-38 UL Listed. Simultaneous Exposure Class I, Div. 2/Class II, Div. 1 (See Page 1-28 to 1-30 for group designations) Class I, Div. 2; Groups A,B,C,D Class I, Zone 2, AEx na nr IIC Class I, Zone 2, AEx nr IIC Class II, Div. 1 and 2; Groups E,,G Class III UL 1598A, UL 844, Marine Type Electric ixtures Outside Type (Salt Water) UL 2279 NEMA 4X; IP66 Mercmaster III HID W Enclosed and Gasketed ixtures for Hazardous and Adverse Locations Pulse Start Metal Halide 175 W and 250 W High Reactance, High Power actor (min. P.. 90%). Heat-Resistant Prismatic Glass Globe or Closed Prismatic Glass Refractor. Mogul Base Lamps. Type Mounting Lamp Type Lamp Watts Hub Size (Inches) Catalog Numbers 345 with Type V 8 Refractor or G3 Globe 2 with Globe 25 Stanchion PSMH /4 KPSP17125 KPSP17125J5 One Hub 1-1/2 KPSP17150 KPSP17150J5 PSMH /4 KPSP20125 KPSP20125J5 1-1/2 KPSP20150 KPSP20150J5 90 Stanchion PSMH /4 KPSTP17125 KPSTP17125J5 One Hub 1-1/2 KPSTP17150 KPSTP17150J5 PSMH /4 KPSTP20125 KPSTP20125J5 1-1/2 KPSTP20150 KPSTP20150J5 Shown with Globe and Optional Guard Pendant Cone PSMH 175 3/4 KPCHP1775 KPCHP1775J5 One Hub, 1 KPCHP1710 KPCHP1710J5 Rigid Mounting PSMH /4 KPCHP2075 KPCHP2075J5 1 KPCHP2010 KPCHP2010J5 1 or lexible Pendant Mount, change A to in catalog number (except 50 W HPS). 2 To order fixtures with large globe change J5 to G3. To order NEMA Type I or Type III refractor, change J5 to J1 or J3 respectively. 3 Add the following voltage and frequency designations before Z2 or ZB suffix: Suffix Voltage requency Notes MT 120/208/240/ Hz All 5MT 120/208/240/277/ Hz 175 W, 200 W PSMH Hz All XQ 120/ Hz 200 W (MMIII400) PSMH 4 Add Z2 suffix for factory-sealed non-sparking/restricted breathing protection (AEx na nr). Add ZB suffix for restricted breathing protection (AEx nr). 5 or fixtures with guards, substitute G before adding voltage designation W Metal Halide and 200 W Pulse Start Metal Halide 50 Hz fixtures use the Mercmaster III 400 ballast body. PAGE 38

39 Mercmaster III HID W PRE-PAK actory-assembled ixtures or 70 W, 100 W or 150 W High Pressure Sodium Lamps, or 100 W or 175 W Metal Halide Lamps. Mogul Base Lamps These pre-packaged fixture component combinations are delivered fully assembled and packed in a single carton. They are available with or without lamp, and with choice of globe or NEMA Type I, III or V refractors all with or without guards. PRE- PAK units simplify ordering, stocking and shipping, and result in savings on job-site assembly and installation time and costs. Pendant Mercmaster III PRE-PAK ixtures with Globe Ceiling Cone Wall Lamp Type and Watts Ballast Assembly with Globe Only Ballast Assembly with G3 Globe Only Ballast Assembly with Globe and Guard 100 W MH KPBU100H-MT KPBUG3100H-MT KPBU100HG-MT 175 W MH KPBU175H-MT KPBUG3175H-MT KPBU175HG-MT 70 W HPS KPBU70L-MT KPBUG370L-MT KPBU70LG-MT 100 W HPS KPBU100L-MT KPBUG3100L-MT KPBU100LG-MT 150 W HPS KPBU150L-MT KPBUG3150L-MT KPBU150LG-MT Mercmaster III PRE-PAK ixtures with NEMA Type 1, 3 and 5 Refractors* 25 Stanchion 90 Stanchion Catalog numbers do not include mounting hood. or mounting hood selection, see Page 1-39 and order separately. Hood will be packaged separately. Lamp Type and Watts Ballast Assembly with Refractor Only* Ballast Assembly with Refractor and Guard 100 W MH KPBU100HJ1-MT KPBU100HJ1G-MT 175 W MH KPBU175HJ1-MT KPBU175HJ1G-MT To order reflectors for PRE-PAK fixtures, see Page 1-40 and order separately. Reflectors will be packaged separately. 70W HPS 100 W HPS 150 W HPS KPBU70LJ1-MT KPBU100LJ1-MT KPBU150LJ-MT KPBU70LJ1G-MT KPBU100LJ1G-MT KPBU150LJ1G-MT All catalog numbers above are fixtures without lamp. To order fixture complete with appropriate installed lamp, add suffix L to catalog number. All PRE-PAK fixtures include multi-tap ballast for operation on 120 V, 208 V, 240 V or 277 V lines. ixture component combinations listed are furnished completely assembled in a single carton. * Refractor catalog numbers listed are for NEMA Type I. To order fixture with Type III refractor, change J1 in catalog number to J3; for Type V refractor, change J1 to J W fixtures use ED-28 mogul base lamps. PAGE 39

40 1-40 Class I, Div. 2, Groups A,B,C,D Maintains Class I, Div. 2 rating for Mercmaster III Low Profile, Mercmaster III, and Mercmaster III 400 Series Luminaires NEMA 4X Hazardous Location Photocontrols actory-sealed PCD2 Series Hazardous Location Photocontrol or use in Class I, Div. 2, Groups A,B,C,D locations. Applications Encapsulated photocontrol provides automatic dusk-to-dawn lighting control in Class I, Div. 2 locations. Typical applications include walkways, security areas and any other outdoor lighting application. or use with Mercmaster III Low Profile, Mercmaster III, and Mercmaster III 400 Series Luminaires. or remote mounting in S Boxes. eatures actory-sealed design eliminates the need for an explosionproof enclosure. Can be easily installed in the field. Solid state design for performance and reliability. Available for 120, 208, 240, or 277 volts W H.I.D. incandescent or fluorescent, 50/60 HZ V.A. Voltage/Ampere Minimum time delay: 15 seconds to eliminate nuisiance tripping. Turns fixture on at 3 footcandles, off at 8 footcandles. Provided with (3) 18AWG stranded leads 6 in length. Will fit through standard 1/2 knockout. Materials Encapsulated with epoxy sealing compound. S Cover: aluminum Compliances Class I, Div. 2, Groups A,B,C,D UL Standards: 1604 Hazardous (Classified) Locations NEMA 4X Ordering Information actory-installed Photocontrol Suffix Designation* PC120 PC208 PC240 PC277 Voltage Range 120 V, 50/60 Hz 208 V, 50/60 Hz 240 V, 50/60 Hz 277 V, 50/60 Hz Add to fixture catalog after voltage; i.e.: KPWBL1075MTPC12. Photocontrol in S cover for use with S/D box (Section B) Catalog Number Voltage Range SKA-PC120D2 120V, 50/60 Hz SKA-PC247D V, 50/60 Hz Supplied with two stainless steel screws. or neoprene gasket, order catalog number S-GKR-1N. Photocontrol for field installation Catalog Number Max. Current Voltage Range PC120D2 8.3 A 120 V, 50/60 Hz PC247D2 3.5 A V, 50/60 Hz Dimensions 1.13 (2.87 cm) Mercmaster III wall mounting hood with photocontrol installed shown (3.49cm) 0.69 (1.75 cm) 2.56 (6.50 cm) 1.19 (3.02 cm) 1.94 (4.92 cm) PAGE 40

41 Mercmaster III HID W Mounting Hoods and Ballast Bodies Hoods and Ballast Housings are Copper-ree Cast Aluminum (Less than 4/10 of 1%) Mounting Hoods Ballast Body for Glass Globe Ballast Body for Glass Refractor or G3 Globe Ballast Bodies Description Pendant One Hub, Rigid Mounting Pendant (lexible) One Hub, lexible Mounting Pendant Cone One Hub, Rigid Mounting Ceiling ive Hubs, our Close-Up Plugs Wall ive Hubs, our Close-Up Plugs 25 Stanchion One Hub 90 Stanchion One Hub Catalog Numbers Hub Size (Inches) Catalog Number Copper-ree Aluminum 3/4 KPA-75 1 KPA-100 3/4 KPA-75 1 KPA-100 3/4 KPCH-75 1 KPCH-100 3/4 KPC-75 1 KPC-100 3/4 KPWB-75 1 KPWB /4 KPS /2 KPS /4 KPST /2 KPST-150 Voltage Suffixes* Type Lamp Watts or Globe or G3 Globe / Refractor MT 5MT M AM A 48 GP XQ GK High Pressure Sodium 50 KPB50L KPBR50L X X X High Power actor 70 KPB70L KPBR70L X X X X (Min. P.. 90%) 100 KPB100L KPBR100L X X X X 150 KPB150L KPBR150L X X X X Metal Halide 100 KPB100H KPBR100H X X X X HX-High Power actor 175 KPB175H KPBR175H X X X X X (Min. P.. 90%) 250 KPB250H KPBR250H X X X X X Pulse Start Metal Halide 175 KPB175P KPBR175P X X X Super Constant Wattage 200 KPB200P KPBR200P X X X X (Min. P.. 90%) Voltage: -MT 120/208/240/277 V, 60 Hz -AM 127/220 V, 60 Hz -GP 120/220/240 V, 50 Hz -5MT 120/208/240/277/480 V, 60 Hz -A 220 V, 60 Hz -XQ 120/230 V, 50 Hz -M 127/220 V, 60 Hz V, 60 Hz -GK 220/240 V, 50 Hz * Add -Z2 after voltage designation and/or option suffix for non-sparking/restricted breathing protection (AEx na nr). Add -ZB for restricted breathing protection (AEx nr). ❶ Add the following options after voltage designation and before Z2 or ZB suffix: -S for Smart Starter; -SR for Smart Hot Restrike; -R after voltage designation for ballast body with Hot Restrike Ignitor (see 1-40 for description). ❷ Add -E after voltage designation and before Z2 or ZB suffix for ballast body with provision for Emergency Quartz Light (not suitable for hazardous locations). 100 W fixtures use ED-28 mogul base lamps only. or 100 W HPS version fixtures only. PAGE 41

42 1-42 Mercmaster III HID W Accessories and Replacement Parts Accessory Options ➊ Guards Guards are die-cast copperfree aluminum with baked epoxy finish to match fixtures. ixture supplied with stainless steel mounting screws which thread into stainless steel inserts on fixture housing to attach guard. To order fixture with guard, add suffix -G to catalog number before adding voltage suffix. ❷ Reflectors Standard dome and 30 angle polyester reflectors are shown elsewhere in this catalog section. ❸ Hot Restrike Instantly restrikes a hot HPS lamp when power is restored after a momentary outage. Available factory-installed only. To order, add suffix -R to catalog number. ❹ Quartz Emergency Light When ordered, HPS fixtures will be supplied with a prewired special DC bayonet base socket to accept a 150W, 120V quartz lamp (not furnished) that automatically switches on when a power outage occurs. ixtures ordered with this quartz emergency lamp feature do NOT comply with requirements for classified areas and should be used only in non-classified locations. To order, add suffix -E to catalog number and specify if a relay switch is desired. ❺ Photocell and uses Photocontrol shown on 1-38 and fuses on ➏ Smart Starter (HPS only) Performs as a conventional starter in lamp start-up. Removes itself from circuit at end of lamp life or if lamp is out of socket. Add suffix -S to catalog number. ➐ Smart Hot Restrike (HPS only) Will immediately restrike HPS lamp when power is restored after a momentary power interruption. The smart function removes the hot restrike ignitor from the circuit if the lamp burns out or is removed from the socket. Eliminates starter failures caused by prolonged operation with cycling or failing lamps. Add suffix -SR to catalog number. Standard Dome 30 Angle Item Description Catalog Number White Polyester Reflectors 50W-250W or Globe ixtures Standard Dome KR2-ST 30º Angle KR2-AN or Refractor/G3 ixtures Standard Dome CMR-4ST 30º Angle CMR-4AN Glass Globe Prismatic Glass Globes Heat-Resistant Clear Amber Blue VPGL-2HR VPGL-2AM VPGL-2BL Green VPGL-2GR Red VPGL-2RE Prismatic Glass Globe G3 Heat-Resistant Clear VPGL3HR G3 Glass Globe Not U.L. Listed with reflectors. Consult factory if used with KPST or KPWB mounting hoods. PAGE 42

43 Mercmaster III HID W Accessories and Replacement Parts 1-43 Tuff-Skin Glass Globe Item Description Catalog Number Tuff-Skin Coated Prismatic Glass Globes or Non-Classified Areas or use in areas where fixture is subject to extreme thermal shock Clear Heat-Resistant VPGL-2HRT Glass Refractor Polycarbonate Globe Polycarbonate Globes Impact-Resistant** Use 100 watt lamp max. Do not use in Clear VPGL-2PL ambients exceeding 25 ºC. Amber VPGL-2AMPL Green VPGL-2GRPL Red VPGL-2REPL Closed Prismatic Glass Refractors 50W-250W NEMA Type I LPG-R1 All Heat-Resistant NEMA Type III LPG-R3 NEMA Type V LPG-R5 Polymeric Refractor Closed Prismatic Polymeric Refractors Suitable for Class II, Div. 1 & 2, Groups NEMA Type II LPR-2CP & G, NEMA 4X, UL 1598A Marine Type Electric ixtures Outside Type NEMA Type III LPR-3CP (Salt Water) NEMA Type IV LPR-4CP or use with MH lamps, 100W max. 40ºC max. ambient temperature. NEMA Type V LPR-5CP Copper-ree Aluminum Guards Globe Guard KGU2 G3 Globe/Refractor Guard KRG2 Refractor Guard Globe Guard Replacement Gaskets Silicone Rubber Globe Gasket G3 Globe/Refractor Gasket VPGL-GK KR-GK Globe Gasket Retrofit Pendant Mounting Adapter Permits use of Mercmaster III pendant hood with 3/4 hub on existing V-51 mounting hood. LPAD-1 Mounting Adapter **Polycarbonate globes are shatter-resistant for use in processing plants, canneries, dairies, bakeries or anywhere broken glass would prove a hazard. Ideally suited for areas where vandalism, high replacement and maintenance costs are a problem. Do not use in ambients exceeding 25 ºC. or burning in vertical base-up positions only. PAGE 43

44 1-44 Mercmaster III HID W Ballast Housing, Component and Accessory Weights Ballast Housing Weights Lamp Watts HPS (Wt. Lbs.* ) MH/PSMH (Wt. Lbs.* ) PSMH (Wt. Lbs.* ) Globe Housing with Ballast / / Refractor Housing with Ballast / / / /2 17-3/ / /2 Component and Accessory Weights Item Wt. Lbs.* Mounting Hoods Pendant 2-1/4 Ceiling 3 Wall 4 25 Stanchion 3-1/4 Straight Stanchion 3-1/3 Refractors, Globes & Guards 8 Glass Refractor 5-1/4 Glass Globe 3-3/4 Glass Globe 3-3/4 Globe Guard 1 Refractor Guard 1 Reflectors Standard Dome 2-1/2 30 Angle 2-1/2 * Weights are approximate. Add 1 lb. for HPS fixtures with Hot Restrike. Add 1/4 lb. for Quartz Emergency Light. MT Multi-Tap (120 V, 208 V, 240 V or 277 V). PAGE 44

45 Mercmaster III HID W Electrical Specifications and use Kits 1-45 Electrical Specifications Line Voltage Type of Ballast C.W.A. Constant Wattage Autotransformer. HX-HP High Reactance High Power actor Autotransformer. Super C.W.A. Super Constant Wattage Autotransformer. 150 W HPS units equipped with ballasts to operate 55-volt lamps only. Starting Amps Operating Amps Total Watts 50-Watt High Pressure Sodium 120 HX-HP HX-HP HX-HP HX-HP Watt High Pressure Sodium 120 HX-HP HX-HP HX-HP HX-HP HX-HP Watt High Pressure Sodium 120 HX-HP HX-HP HX-HP HX-HP HX-HP Watt High Pressure Sodium 120 HX-HP HX-HP HX-HP HX-HP HX-HP Watt Metal Halide 120 HX-HP HX-HP HX-HP HX-HP HX-HP Watt Metal Halide 120 C.W.A C.W.A C.W.A C.W.A C.W.A Watt Metal Halide 120 C.W.A C.W.A C.W.A C.W.A C.W.A Line Voltage Type of Ballast Starting Amps Operating Amps Total Watts 175-Watt Pulse Start Metal Halide 120 Super C.W.A Super C.W.A Super C.W.A Super C.W.A C.W.A Watt Pulse Start Metal Halide 120 Super C.W.A Super C.W.A Super C.W.A Super C.W.A Super C.W.A use Kit use use Kit Catalog Number Lamp Watts Volts Quantity Required HPS MH PSMH PAGE 45

46 1-46 Mercmaster III HID W Dimensions 50 W-150 W HPS, W MH and 175 W and 200 W PSMH. Pendant (Rigid or lex) Ceiling Cone Wall Globe/Guard/Refractor Diameter Hole º Straight Stanchion Globe/Refractor Body/Guard 5.5 Polymeric Refractor " 25 Angle Stanchion " " PAGE 46

47 * Photometric data is based on fixtures with 150-watt clear High Pressure Sodium lamp (16,000 lumen). or candlepower values of fixtures with other HPS lamps, use the following multipliers: for 100 W (9,500 lumen) HPS lamp 0.594; for 70 W (6,400 lumen) HPS lamp 0.40; for 50 W (4,000 lumen) HPS lamp or candlepower values of fixture with guard, multiply by Mercmaster III HID W Photmetric Data With 150-Watt High Pressure Sodium Lamp Zone Lumens Total Luminaire Efficiency = 86.1% CIE Type Semi-Direct Plane Spacing Criteria REPORT NUMBER: KP15LG Lamps: 150 W High Pressure Sodium with Globe only* Coefficients of Utilization Zonal Cavity Method Effective loor Cavity Reflectance Diagonal 2.80 % Ceiling Rcc % Walls Rw Zonal Lumen Summary Zone Lumens % Lamp % ixture Zone Lumens Total Luminaire Efficiency = 73.6% CIE Type - Direct Plane Spacing Criteria REPORT NUMBER: KP15LST Lamps: 150 W High Pressure Sodium with Standard Dome Reflector* Coefficients of Utilization - Zonal Cavity Method Effective loor Cavity Reflectance Diagonal 1.68 % Ceiling Rcc % Walls Rw Zonal Lumen Summary Zone Lumens % Lamp % ixture PAGE 47

48 1-48 * Photometric data is based on fixtures with 150-watt clear High Pressure Sodium lamp (16,000 lumen). or candlepower values of fixtures with other HPS lamps, use the following multipliers: for 100 W (9,500 lumen) HPS lamp 0.594; for 70 W (6,400 lumen) HPS lamp 0.40; for 50 W (4,000 lumen) HPS lamp or candlepower values of fixture with guard, multiply by Mercmaster III HID W Photmetric Data With 150-Watt High Pressure Sodium Lamp. Zone Lumens Total Luminaire Efficiency = 73.1% CIE Type - Direct Plane Spacing Criteria REPORT NUMBER: KP15LAN Lamps: 150 W High Pressure Sodium with 30 Angle Dome Reflector* Coefficients of Utilization - Zonal Cavity Method Effective loor Cavity Reflectance Diagonal 1.62 % Ceiling Rcc % Walls Rw Zonal Lumen Summary Zone Lumens % Lamp % ixture Zone Lumens Total Luminaire Efficiency = 81.1% CIE Type - Semi- Direct Plane Spacing Criteria REPORT NUMBER: KP15LJR5 Lamps: 150 W High Pressure Sodium with 8 Prismatic Glass Refracter - NEMA Type V* Coefficients of Utilization - Zonal Cavity Method Effective loor Cavity Reflectance Diagonal 3.40 % Ceiling Rcc % Walls Rw Zonal Lumen Summary Zone Lumens % Lamp % ixture PAGE 48

49 * Photometric data is based on fixtures with a 175- watt clear Metal Halide lamp (14,000 lumen). or candlepower values of fixtures with other MH lamps, use the following multipliers: for a 250 W (20,500 lumen) MH lamp 1.46; for a 100 W (8,500 lumen) MH lamp or Pulse Start Metal Halide lamps, use the following: for a 175 W (16,400 lumen) PSMH lamp 1.25; for a 200 W (21,000 lumen) PSMH lamp 1.5. or candlepower values of fixture with guard, multiply by Mercmaster III HID W Photmetric Data or 175-Watt Metal Halide and Pulse Start Metal Halide Lamps 1-49 Zone Lumens Total Luminaire Efficiency = 75.4% CIE Type - General Diffuse REPORT NUMBER: KP17HG Lamps: 175 W Metal Halide with Globe only* Coefficients of Utilization - Zonal Cavity Method Effective loor Cavity Reflectance % Ceiling Rcc % Walls Rw Zonal Lumen Summary Zone Lumens % Lamp % ixture Zone Lumens Total Luminaire Efficiency = 63.8% CIE Type - Direct Plane Spacing Criteria REPORT NUMBER: KP17HST Lamps: 175 W Metal Halide with Standard Dome Reflector* Coefficients of Utilization - Zonal Cavity Method Effective loor Cavity Reflectance Diagonal 1.66 % Ceiling Rcc % Walls Rw Zonal Lumen Summary Zone Lumens % Lamp % ixture PAGE 49

50 1-50 * Photometric data is based on fixtures with a 175- watt clear Metal Halide lamp (14,000 lumen). or candlepower values of fixtures with other MH lamps, use the following multipliers: for a 250 W (20,500 lumen) MH lamp 1.46; for a 100 W (8,500 lumen) MH lamp or Pulse Start Metal Halide lamps, use the following: for a 175 W (16,400 lumen) PSMH lamp 1.25; for a 200 W (21,000 lumen) PSMH lamp 1.5. or candlepower values of fixture with guard, multiply by Mercmaster III HID W Photmetric Data or 175-Watt Metal Halide and Pulse Start Metal Halide Lamps Zone Lumens Total Luminaire Efficiency = 61.6% CIE Type - Direct Plane Spacing Criteria REPORT NUMBER: KP17HAN Lamps: 175 W Metal Halide with 30 Angle Dome Reflector* Coefficients of Utilization - Zonal Cavity Method Effective loor Cavity Reflectance Diagonal 1.58 % Ceiling Rcc % Walls Rw Zonal Lumen Summary Zone Lumens % Lamp % ixture Zone Lumens Total Luminaire Efficiency = 73.9% CIE Type - Semi-Direct Plane Spacing Criteria REPORT NUMBER: KP17HJR5 Lamps: 175 W Metal Halide with 8 Prismatic Glass Refracter - NEMA Type V* Coefficients of Utilization - Zonal Cavity Method Effective loor Cavity Reflectance Diagonal 3.78 % Ceiling Rcc % Walls Rw Zonal Lumen Summary Zone Lumens % Lamp % ixture PAGE 50

51 Mercmaster III HID W Photmetric Data or Pulse Start Metal Halide Lamps 1-51 Degree Candela Lumens TOTAL LUMINAIRE EICIENCY = 70.8% REPORT NUMBER: KPB175PG CIE Type Semi-Direct Spacing Criteria: 1.7 Lamps: 175 W Pulse Start Metal Halide ED28 Mogul Base with G3 Globe only COEICIENTS O UTILIZATION - ZONAL CAVITY METHOD EECTIVE LOOR CAVITY RELECTANCE RC RW ZONAL LUMEN SUMMARY ZONE LUMENS %LAMP %IXT Degree Candela Lumens TOTAL LUMINAIRE EICIENCY = 65.6% REPORT NUMBER: KPB175PG3_ST CIE Type Direct Lamps: 175 W Pulse Start Metal Halide ED28 Mogul Base with Spacing Criteria: G3 Globe and Standard Dome Reflector COEICIENTS O UTILIZATION - ZONAL CAVITY METHOD EECTIVE LOOR CAVITY RELECTANCE RC RW ZONAL LUMEN SUMMARY ZONE LUMENS %LAMP %IXT Candela Distribution TOTAL LUMINAIRE EICIENCY = 58.2% REPORT NUMBER: KPB175PG3_AN lux CIE Type Direct Lamps: 175 W Pulse Start Metal Halide ED28 Mogul Base with Spacing Plane Criteria G3 Globe and 30 Angle Dome Reflector COEICIENTS O UTILIZATION - ZONAL CAVITY METHOD EECTIVE LOOR CAVITY RELECTANCE RC RW ZONAL LUMEN SUMMARY ZONE LUMENS %LAMP %IXT deg deg deg LEGEND PAGE 51

52 1-52 Mercmaster III HID W Photmetric Data or Metal Halide Lamps Degree Candela Lumens TOTAL LUMINAIRE EICIENCY = 74.9% REPORT NUMBER: KPB175HG3_ST CIE Type Semi-Direct Lamps: 175 W Metal Halide ED28 Mogul Base with Spacing Criteria: G3 Globe only COEICIENTS O UTILIZATION - ZONAL CAVITY METHOD EECTIVE LOOR CAVITY RELECTANCE RC RW Zonal Lumen Summary ZONE LUMENS % LAMP % IXT Degree Candela Lumens TOTAL LUMINAIRE EICIENCY = 64.0% REPORT NUMBER: KPB175HG3_ST CIE Type Direct Lamps: 175 W Metal Halide ED28 Mogul Base with Spacing Criteria: G3 Globe and Standard Dome Reflector COEICIENTS O UTILIZATION - ZONAL CAVITY METHOD EECTIVE LOOR CAVITY RELECTANCE RC RW Zonal Lumen Summary ZONE LUMENS % LAMP % IXT Candela Distribution TOTAL LUMINAIRE EICIENCY = 58.2% REPORT NUMBER: KPB175HG3_AN lux CIE Type Direct Lamps: 175 W Metal Halide ED28 Mogul Base with Spacing Plane Criteria G3 Globe and 30 Angle Dome Reflector COEICIENTS O UTILIZATION - ZONAL CAVITY METHOD EECTIVE LOOR CAVITY RELECTANCE RC RW ZONAL LUMEN SUMMARY ZONE LUMENS %LAMP %IXT deg deg deg LEGEND PAGE 52

53 Mercmaster III HID W Photmetric Data or 100-Watt High Pressure Sodium Lamps 1-53 Degree Candela Lumens TOTAL LUMINAIRE EICIENCY = 84.1% REPORT NUMBER: KPB100LG CIE Type Semi-Direct Lamps: 100 W High Pressure Sodium C100S54 ED23-1/ Spacing Criteria: 3.1 Mogul Base with G3 Globe only COEICIENTS O UTILIZATION - ZONAL CAVITY METHOD EECTIVE LOOR CAVITY RELECTANCE RC RW ZONAL LUMEN SUMMARY ZONE LUMENS %LAMP %IXT Degree Candela Lumens TOTAL LUMINAIRE EICIENCY = 72.9% REPORT NUMBER: KPB100LG3_ST CIE Type Direct Lamps: 100 W High Pressure Sodium C100S54 ED23-1/ Spacing Criteria: 1.6 Mogul Base with G3 Globe and Standard Dome Reflector COEICIENTS O UTILIZATION - ZONAL CAVITY METHOD EECTIVE LOOR CAVITY RELECTANCE RC RW ZONAL LUMEN SUMMARY ZONE LUMENS %LAMP %IXT Candela Distribution TOTAL LUMINAIRE EICIENCY = 65.0% REPORT NUMBER: KPB100LG3_AN lux CIE Type Direct Lamps: 100 W High Pressure Sodium C100S54 ED23-1/ Spacing Mogul Base with G3 Globe and 30 Angle Reflector Plane Criteria COEICIENTS O UTILIZATION - ZONAL CAVITY METHOD EECTIVE LOOR CAVITY RELECTANCE RC RW ZONAL LUMEN SUMMARY ZONE LUMENS %LAMP %IXT deg 90-deg 180-deg LEGEND PAGE 53

54 1-54 Mercmaster III HID W Photmetric Data or 150-Watt High Pressure Sodium Lamps Degree Candela Lumens TOTAL LUMINAIRE EICIENCY = 81.1% REPORT NUMBER: KPB150LG CIE Type Semi-Direct Lamps: 150 W High Pressure Sodium C100S54 ED23-1/2 Mogul Spacing Criteria: 3.0 Base with G3 Globe only COEICIENTS O UTILIZATION - ZONAL CAVITY METHOD EECTIVE LOOR CAVITY RELECTANCE RC RW ZONAL LUMEN SUMMARY ZONE LUMENS %LAMP %IXT Degree Candela Lumens TOTAL LUMINAIRE EICIENCY = 69.6% REPORT NUMBER: KPB150LG3_ST CIE Type Direct Lamps: 150 W High Pressure Sodium C100S54 ED23-1/2 Mogul Spacing Criteria: 1.6 Base with G3 Globe and Standard Dome Reflector COEICIENTS O UTILIZATION - ZONAL CAVITY METHOD EECTIVE LOOR CAVITY RELECTANCE RC RW ZONAL LUMEN SUMMARY ZONE LUMENS %LAMP %IXT Candela Distribution TOTAL LUMINAIRE EICIENCY = 61.0% REPORT NUMBER: KPB150LG3_AN lux CIE Type Direct Lamps: 150 W High Pressure Sodium C100S54 ED23-1/2 Mogul Spacing Base with G3 Globe and 30 Angle Reflector Plane Criteria COEICIENTS O UTILIZATION - ZONAL CAVITY METHOD EECTIVE LOOR CAVITY RELECTANCE RC RW ZONAL LUMEN SUMMARY ZONE LUMENS %LAMP %IXT deg 90-deg 180-deg LEGEND PAGE 54

55 1-55 Mercmaster III 400 Enclosed and Gasketed ixtures for Hazardous and Wet Locations High Pressure Sodium, Metal Halide and Pulse Start Metal Halide. Listed for simultaneous exposure to combustible dusts and flammable gases or vapors. Applications Enclosed and gas ket ed fix tures suit a ble for use in ma rine and wet lo ca tions, and in a wide range of in dus tri al, chem i cal pro cess ing and oth er ar e as where flam ma ble gas es and va pors or com bust i ble dusts are present un der con di tions de fined by the National Electrical Code as Class I, Div. 2; Class II, Div. 1 and 2; and Class III. or Zone 2, the method of protection is Restricted Breathing. In ap pli ca tions in volv ing me di um and high mount ing heights. In ap pli ca tions where en er gy ef ficient, high lu men out put is re quired. Suited for use in non-haz ard ous lo cations where se vere weath er con di tions, ex ces sive mois ture, dirt, dust, cor rosive at mos phere or high am bi ent temper a tures are en coun tered. Typical ap pli ca tions in clude pulp and paper mills, pro cess ing plants, chem i cal plants, oil re fin er ies, foundries, man u fac tur ing plants, stor age ar e as, waste and sew age treat ment, and oth er ar e as where dust, wa ter, dirt and rough us age are a prob lem. eatures Superior cor ro sion re sis tance; cop per-free (less than 4/10 of 1% cop per) alu mi num mount ing hoods, bal last housings and guards have a grey ep oxy pow der coat, elec tro stati cal ly ap plied for com plete and uniform pro tec tion. Choice of light sourc es: high pressure so di um, met al ha lide and pulse start metal halide. Six mount ing ar range ments to suit any light ing lay out: pen dant, ceil ing, wall brack et, 25 (an gle) stan chion, 90 (straight) stan chion and cone. Hinge has high lip for add ed safety dur ing in stal la tion and ser vic ing. Hinge and bolt con struc tion as sures 360º com pres sion at all points on bal last hous ing gas ket for pos i tive seal ing. Swing away de sign of captive bolt and nut sim pli fies ser vic ing. Choice of op ti cal as sem blies: prismat ic globe; en closed re flec tor with sealed lens; or Type V or Type II closed pris mat ic glass re frac tor, with or with out guards. Wide choice of pho to met ric dis tri bu tions. All fix tures de signed to per form in a 40 ºC am bi ent tem per a ture. Selected fix tures are suit a ble for am bi ent tem per a tures up to 65 ºC. Body gaskets and globe gaskets are high-temperature silicone rubber. Mogul base porcelain lamp holder with nickel-plated contacts has 200 C rated welded leads, pre-wired to the ballast. Assures trouble-free operation in installations where high ambient temperatures are encountered. or electrical protection, a ground wire is provided on each Mercmaster to bond hood and ballast housing. Terminal blocks are provided for Zone 2 fixtures to facilitate wiring. Standard dome of 30º an gle re flectors made of fi ber glass re in forced white poly es ter. Highly re sist ant to cor ro sive at mos pheres. ixture hous ing mount ing hoods and guards are die cast cop perfree alu mi num with ep oxy pow der coat fin ish. All ex posed hard ware is stain less steel. A wide range of volt ages avail a ble: (120 to 480 Volt) 60 Hz. One-piece bal last hous ing for each com po nent pro vides even heat dissi pa tion for cool er op er a tion and long er bal last life. All Mercmaster mount ing hoods have pro vi sion for easy field in stalla tion of fus es in fix tures (see fuse kit list ings). Standard Materials Mounting hoods and bal last bodies: copper-free cast alu mi num (less than 4/10 of 1% cop per). Reflectors: fi ber glass-re in forced white poly es ter. All hard ware and catch as sem blies: stain less steel. Globe: heat- and im pact-re sist ant in ter nal ly flut ed glass. Refractors: pris mat ic glass Enclosed Reflector Prismatic Glass Globe 12 Glass Refractor PAGE 55

56 1-56 Mercmaster III 400 Enclosed and Gasketed ixtures for Hazardous and Wet Locations High Pressure Sodium, Metal Halide and Pulse Start Metal Halide. Listed for simultaneous exposure to combustible dusts and flammable gases or vapors. Enclosed re flec tor: etched Alzak alu mi num with sealed, tem pered heat- and im pact-re sist ant lens. Guards: stain less steel Options AEx nr fixtures are available with a Class I, Zone 2 rating. Add suffix -Z2. Quartz Auxiliary comes to full brightness im me di ate ly and re mains lit un til the HID lamp at tains 60-70% of full il lu mi na tion. Quartz Auxiliary supplied with re lay switch and sock et to ac cept 120V quartz dou ble-con tact bay o net base lamp (not in clud ed). (Not suit a ble for haz ard ous lo cations.) Add suf fix -E. Photocontrol details on Smart Starter (for HPS fixtures only) incorporates a 1-1/2-minute timer and performs as a conventional starter to normally start lamp. Removes itself from circuit if lamp burns out or is removed from socket. Eliminates starter failures caused by prolonged operation with cycling or failing lamps and simplifies finding their location, which reduces maintenance and repair costs. Available for all HPS fixtures. Add suffix -S. Compliances UL Listed, Marine Type Electric ixtures Outside Type (Salt Water) UL 1598A, UL 844 UL Class I, Div. 2, Groups A,B,C,D Class I, Zone 2, AEx nr IIC Class II, Div. 1 and 2, Groups E,,G Class III NEMA 4X; IP66 Simultaneous Exposure Class I, Div. 2; Class II, Div. 1 * Compliance data varies for specific fixtures. Consult Appleton regarding suitability of specific fixtures for a particular application. Ordering Information: Order using catalog numbering guide below or select catalog number from tables on following pages. CATALOG NUMBERING GUIDE OR MERCMASTER III 400 LUMINAIRES KP A L J5 G MT E SERIES: KP - Mercmaster III 400 MOUNTING: A - Pendant (rigid mounting) C - Ceiling CH - Pendant Cone - Pendant (flexible mounting) ST - 90º Stanchion S - 25º Stanchion WB - Wall LAMP TYPE: H - Metal Halide L - High Pressure Sodium P - Pulse Start Metal Halide HUB SIZE: 75-3/4 NPT 10-1 NPT /4 NPT stanchion /2 NPT stanchion GUARD OPTIONS: ❷ G - Guard for standard globes only OPTICAL ASSEMBLY ❶ J2 - NEMA II Refractor J5 - NEMA V Refractor R - Enclosed Reflector with sealed lens Blank - Globe WATTAGE: W HPS, 250W PSMH W PSMH W PSMH W HPS, MH & PSMH OPTIONS: E - Emergency Quartz - use Kit (specify voltage) S - Smart Starter PC12 - Photocontrol 120 V PC20 - Photocontrol 208 V PC24 - Photocontrol 240 V PC27 - Photocontrol 277 V VOLTAGE:* MT - 120/208/240/ Hz Hz ❶ NO DESIGNATION is required for fixtures with standard type globe. ❷ NO DESIGNATION is required for fixtures without guards guards for refractors or enclosed reflector must be ordered separately; see accessories page. Refer to Mounting Hoods and Ballast page for available Voltage Configuration. *Other voltages available. Consult factory. PAGE 56

57 1-57 Mercmaster III 400 Enclosed and Gasketed ixtures for Hazardous and Wet Locations Epoxy Powder Coat inish Ballast housing, hoods and guards are copper-free aluminum with baked epoxy corrosion-resistant finish. Stainless Steel Inserts Ballast bodies have stainless steel threaded inserts to receive stainless steel screws for reflectors and guard. Prevents freezing, allowing guards and reflectors to be easily removed and replaced at any time, without damage to the housing. High Temperature Sockets Mogul base high-temperature porcelain sockets. Hood/Ballast Gasket Silicone rubber gasket seals out moisture, dirt and dust. Stays flexible, withstands high temperatures. Closure design assures uniform gasket compression. Aluminum Inner Reflector Solid aluminum inner reflector improves photometric efficiency. Stainless Steel Latch Assembly Captive, stainless steel latch assembly bolt and nut closes securely, resists attack of corrosive atmospheres. Swing-away design simplifies servicing. Cooler Operating Cone Hood Larger sloped surface sheds dusts, dirt and combustible fibers providing better heat dissipation. Electrical Protection Ground wire provided to bond mounting hood to ballast housing. Photocell Installs through knock-out in mounting hoods except cone and ceiling mount. Provides continuous on-off dusk-todawn control. Safety High Hinge Extra-high hinge provides additional protection against accidental ballast housing disengagement during installation or maintenance. Terminal Blocks (Zone 2) A seven-point terminal block is provided to facilitate wiring. Terminal block accommodates wire size ranging from #8 to #24 AWG. uses Two screws secure fuse kit to mounting boss in any Mercmaster mounting hood. use included. Vented Reflectors Reflectors are thick, tough fiberglassreinforced white polyester, vented for cooler operation. Quickly attaches with furnished stainless steel screws. Prismatic Glass Globes, Refractors and Enclosed Reflector Heat-resistant globes, refractors and enclosed reflector thread into ballast housing and seal against a hightemperature silicone rubber gasket. PAGE 57

58 1-58 Mercmaster III 400 Thermal Performance: Class I, Div. 2; Class II, Div. 1; and Simultaneous Exposure to hazardous conditions on both classifications Temperature identification numbers of Mercmaster III 400 ixtures Lamp Ambient Class I, Div. 2 Class II, Div. 1 Groups E, and G Simultaneous Exposure Class I, Div. 2 / Class II, Div. 1 Watts Type Temp (ºC)** Globe Globe & Reflector Refractor Enclosed Reflector Globe Globe & Reflector Refractor Enclosed Reflector Globe Globe & Reflector Refractor Enclosed Reflector 40 T2 T2 T2 T2 T3B T3B T4 T4A HPS T2 T2 T3B T4A T T2 T2 T3B T4 T HPS T1 T1 350 T3* T3* T3C T3C T1 T1 T MH 40 T2 T2 T2A T2A T3A* T4 325 T2A 40 T2B T2B T2B T2C T3* T3* T4 T4A 250 PSMH 55 T2A T2A T2B T2C 65 T2C 320 PSMH 40 T2B T2B T2B T2B T3C T3C 55 T2A T2A T2A T2B 350 PSMH 40 T2B T2B T2B T2B T3C T3C 55 T2A T2A T2A T2B 400 PSMH 40 T2A T2A T2B T2B T3C T3C * T numbers are for Groups E and only. ** Use 90 ºC rated supply wire. T Numbers Represent the Maximum Lamp Temperature for Class I, Div. 2 Locations and Maximum Surface Temperature Under Dust Blanket for Class II, Div. 1 Locations T Number T T2 T2A T2B T2C T2D T3 T3A T3B T3C T4 T4A T5 T6 Temp Range (ºC) PAGE 58

59 1-59 Mercmaster III 400 Thermal Performance: Class I, Zone 2, AEx nr IIC IP66, NEMA 4X Temperature Identification numbers of Mercmaster III ixtures Lamp Ambient Class 1, Zone 2 AEx nr Watts Type Temp.* C Globe Globe & Reflector Enclosed Reflector HPS 40 T4 T4 T5 250 HPS 55 T3 T3 T3 HPS 65 T3 400 HPS 40 T4 T4 T5 PSMH 40 T3 T3 T3 250 PSMH 55 T3 T3 T3 PSMH 65 T3 320 PSMH 40 T4 T4 T4 PSMH 55 T3 T3 T4 350 PSMH 40 T4 T4 T4 PSMH 55 T3 T3 T4 400 PSMH 40 T3 T3 T3 400 MH 40 T3 T3 T3 T Numbers represent the maximum surface temperature for luminaries with AEx nr rating: T Number Temp. Range ( C) T1 T2 T3 T4 T5 T To comply with AEx nr Requirements, all wiring entries must be sealed. * Use 90 C rated supply wire. PAGE 59

60 1-60 UL Listed CSA Certified Simultaneous Exposure Class I, Div. 2; Class II, Div. 1 Class I, Div. 2; Groups A,B,C,D Class I, Zone 2, AEx nr IIC Class II, Div. 1 and 2; Groups E,,G Class III UL 1598A, UL 844 Marine Type Electric ixtures Outside Type (Salt-water) NEMA 4X; 1P66 Mercmaster III 400 Enclosed and Gasketed ixtures for Hazardous and Wet Locations 250 W and 400 W High Pressure Sodium; 400 W Metal Halide; and 250 W, 320 W, 350 W and 400 W Pulse Start Metal Halide. Listed for simultaneous exposure to combustible dusts and flammable gases or vapors. Catalog Numbers➌➍❺ Shown with Globe Type Mounting Lamp Type Lamp Watts Hub Size (Inches) With Globe With Type V 12 Refractor➋ With Enclosed Reflector Pendant HPS 250 3/4 KPAL2575 KPAL2575J5 KPAL2575R One Hub, 1 KPAL2510 KPAL2510J5 KPAL2510R Rigid Mounting➊ HPS 400 3/4 KPAL4075 KPAL4075J5 KPAL4075R 1 KPAL4010 KPAL4010J5 KPAL4010R MH 400 3/4 KPAH4075 KPAH4075J5 KPAH4075R 1 KPAH4010 KPAH4010J5 KPAH4010R PSMH 250 3/4 KPAP2575 KPAP2575J5 KPAP2575R 1 KPAP2510 KPAP2510J5 KPAP2510R PSMH 320 3/4 KPAP3275 KPAP3275J5 KPAP3275R 1 KPAP3210 KPAP3210J5 KPAP3210R PSMH 350 3/4 KPAP3575 KPAP3575J5 KPAP3575R 1 KPAP3510 KPAP3510J5 KPAP3510R PSMH 400 3/4 KPAP4075 KPAP4075J5 KPAP4075R 1 KPAP4010 KPAP4010J5 KPAP4010R Shown with Refractor Pendant Cone HPS 250 3/4 KPCHL2575 KPCHL2575J5 KPCHL2575R One Hub, 1 KPCHL2510 KPCHL2510J5 KPCHL2510R Rigid Mounting HPS 400 3/4 KPCHL4075 KPCHL4075J5 KPCHL4075R 1 KPCHL4010 KPCHL4010J5 KPCHL4010R MH 400 3/4 KPCHH4075 KPCHH4075J5 KPCHH4075R 1 KPCHH4010 KPCHH4010J5 KPCHH4010R PSMH 250 3/4 KPCHP2575 KPCHP2575J5 KPCHP2575R 1 KPCHP2510 KPCHP2510J5 KPCHP2510R PSMH 320 3/4 KPCHP3275 KPCHP3275J5 KPCHP3275R 1 KPCHP3210 KPCHP3210J5 KPCHP3210R PSMH 350 3/4 KPCHP3575 KPCHP3575J5 KPCHP3575R 1 KPCHP3510 KPCHP3510J5 KPCHP3510R PSMH 400 3/4 KPCHP4075 KPCHP4075J5 KPCHP4075R 1 KPCHP4010 KPCHP4010J5 KPCHP4010R ➊ or lexible Pendant Mount, change A to in catalog number (except 50 W HPS). ➋ To order fixture with NEMA Type II refractor, change final digit J5 in catalog number to J2. ➌ Add the following voltage and frequency designations before Z2 or ZB suffix: Suffix Voltage requency Notes MT 120/208/240/ Hz All 5MT 120/208/240/277/ Hz 250 W and 400 W HPS; 400 W MH; and 250 W, 320 W, 350 W and 400 W PSMH AM 127/ Hz 400 W HPS; 400 W MH AK 220/ Hz 250 W HPS Hz All XQ 120/ Hz 250 W and 400 W HPS; 250 W and 400 W MH; and 200 W, 250 W, 320 W, 350 W and 400 W PSMH (or 250 W MH and 200 W PSMH 50 Hz fixtures, see pages 1-35 to 1-38.) ➍ Add Z2 suffix for factory sealed non-sparking/restricted breathing protection (Aex na nr). Add ZB suffix for factory sealed restricted breathing protection (Aex nr). ❺ or fixtures with guards, add suffix G before adding voltage suffix. Guards for fixtures with refractors and enclosed reflectors must be ordered separately. See following pages for accessory ordering information. PAGE 60

61 UL Listed CSA Certified Simultaneous Exposure Class I, Div. 2; Class II, Div. 1 Class I, Div. 2; Groups A,B,C,D Class I, Zone 2, AEx nr IIC Class II, Div. 1 and 2; Groups E,,G Class III UL 1598A, UL 844 Marine Type Electric ixtures Outside Type (Salt-water) NEMA 4X; 1P Mercmaster III 400 Enclosed and Gasketed ixtures for Hazardous and Wet Locations 250 W and 400 W High Pressure Sodium; 400 W Metal Halide; and 250 W, 320 W, 350 W and 400 W Pulse Start Metal Halide. Listed for simultaneous exposure to combustible dusts and flammable gases or vapors. Catalog Numbers➌➍❺ Shown with Enclosed Reflector Type Mounting Lamp Type Lamp Watts Hub Size (In.) With Globe With Type V 12 Refractor➋ With Enclosed Reflector Ceiling HPS 250 3/4 KPCL2575 KPCL2575J5 KPCL2575R ive Hubs, 1 KPCL2510 KPCL2510J5 KPCL2510R our Close-Up Plugs HPS 400 3/4 KPCL4075 KPCL4075J5 KPCL4075R 1 KPCL4010 KPCL4010J5 KPCL4010R MH 400 3/4 KPCH4075 KPCH4075J5 KPCH4075R 1 KPCH4010 KPCH4010J5 KPCH4010R PSMH 250 3/4 KPCP2575 KPCP2575J5 KPCP2575R 1 KPCP2510 KPCP2510J5 KPCP2510R PSMH 320 3/4 KPCP3275 KPCP3275J5 KPCP3275R 1 KPCP3210 KPCP3210J5 KPCP3210R PSMH 350 3/4 KPCP3575 KPCP3575J5 KPCP3575R 1 KPCP3510 KPCP3510J5 KPCP3510R PSMH 400 3/4 KPCP4075 KPCP4075J5 KPCP4075R 1 KPCP4010 KPCP4010J5 KPCP4010R Shown with 12 Glass Refractor Wall HPS 250 3/4 KPWBL2575 KPWBL2575J5 KPWBL2575R ive Hubs, 1 KPWBL2510 KPWBL2510J5 KPWBL2510R our Close-Up Plugs HPS 400 3/4 KPWBL4075 KPWBL4075J5 KPWBL4075R 1 KPWBL4010 KPWBL4010J5 KPWBL4010R MH 400 3/4 KPWBH4075 KPWBH4075J5 KPWBH4075R 1 KPWBH4010 KPWBH4010J5 KPWBH4010R PSMH 250 3/4 KPWBP2575 KPWBP2575J5 KPWBP2575R 1 KPWBP2510 KPWBP2510J5 KPWBP2510R PSMH 320 3/4 KPWBP3275 KPWBP3275J5 KPWBP3275R 1 KPWBP3210 KPWBP3210J5 KPWBP3210R PSMH 350 3/4 KPWBP3575 KPWBP3575J5 KPWBP3575R 1 KPWBP3510 KPWBP3510J5 KPWBP3510R PSMH 400 3/4 KPWBP4075 KPWBP4075J5 KPWBP4075R 1 KPWBP4010 KPWBP4010J5 KPWBP4010R ➋ To order fixture with NEMA Type II refractor, change final digit J5 in catalog number to J2. ➌ Add the following voltage and frequency designations before Z2 or ZB suffix: Suffix Voltage requency Notes MT 120/208/240/ Hz All 5MT 120/208/240/277/ Hz 250 W and 400 W HPS; 400 W MH; and 250 W, 320 W, 350 W and 400 W PSMH AM 127/ Hz 400 W HPS; 400 W MH AK 220/ Hz 250 W HPS Hz All XQ 120/ Hz 250 W and 400 W HPS; 250 W and 400 W MH; and 200 W, 250 W, 320 W, 350 W and 400 W PSMH (or 250 W MH and 200 W PSMH 50 Hz fixtures, see pages 1-35 to 1-38.) ➍ Add Z2 suffix for factory sealed non-sparking/restricted breathing protection (Aex na nr). Add ZB suffix for factory sealed restricted breathing protection (Aex nr). ❺ or fixtures with guards, add suffix G before adding voltage suffix. Guards for fixtures with refractors and enclosed reflectors must be ordered separately. See following pages for accessory ordering information. PAGE 61

62 1-62 UL Listed CSA Certified Simultaneous Exposure Class I, Div. 2; Class II, Div. 1 Class I, Div. 2; Groups A,B,C,D Class I, Zone 2, AEx nr IIC Class II, Div. 1 and 2; Groups E,,G Class III UL 1598A, UL 844 Marine Type Electric ixtures Outside Type (Salt-water) NEMA 4X; 1P66 Mercmaster III 400 Enclosed and Gasketed ixtures for Hazardous and Wet Locations 250 W and 400 W High Pressure Sodium; 400 W Metal Halide; and 250 W, 320 W, 350 W and 400 W Pulse Start Metal Halide. Listed for simultaneous exposure to combustible dusts and flammable gases or vapors. Catalog Numbers➌➍❺ Shown with Prismatic Glass Globe and Optional Guard Type Mounting Lamp Type Lamp Watts Hub Size (In.) With Globe With Type V 12 Refractor➋ With Enclosed Reflector 25 Stanchion HPS /4 KPSL25125 KPSL25125J5 KPSL25125R One Hub 1-1/2 KPSL25150 KPSL25150J5 KPSL25150R HPS /4 KPSL40125 KPSL40125J5 KPSL40125R 1-1/2 KPSL40150 KPSL40150J5 KPSL40150R MH /4 KPSH40125 KPSH40125J5 KPSH40125R 1-1/2 KPSH40150 KPSH40150J5 KPSH40150R PSMH /4 KPSP25125 KPSP25125J5 KPSP25125R 1-1/2 KPSP25150 KPSP25150J5 KPSP25150R PSMH /4 KPSP32125 KPSP32125J5 KPSP32125R 1-1/2 KPSP32150 KPSP32150J5 KPSP32150R PSMH /4 KPSP35125 KPSP35125J5 KPSP35125R 1-1/2 KPSP35150 KPSP35150J5 KPSP35150R PSMH /4 KPSP40125 KPSP40125J5 KPSP40125R 1-1/2 KPSP40150 KPSP40150J5 KPSP40150R Shown with Prismatic Glass Globe and Optional Guard 90 Stanchion HPS /4 KPSTL25125 KPSTL25125J5 KPSTL25125R One Hub 1-1/2 KPSTL25150 KPSTL25150J5 KPSTL25150R HPS /4 KPSTL40125 KPSTL40125J5 KPSTL40125R 1-1/2 KPSTL40150 KPSTL40150J5 KPSTL40150R MH /4 KPSTH40125 KPSTH40125J5 KPSTH40125R 1-1/2 KPSTH40150 KPSTH40150J5 KPSTH40150R PSMH /4 KPSTP25125 KPSTP25125J5 KPSTP25125R 1-1/2 KPSTP25150 KPSTP25150J5 KPSTP25150R PSMH /4 KPSTP32125 KPSTP32125J5 KPSTP32125R 1-1/2 KPSTP32150 KPSTP32150J5 KPSTP32150R PSMH /4 KPSTP35125 KPSTP35125J5 KPSTP35125R 1-1/2 KPSTP35150 KPSTP35150J5 KPSTP35150R PSMH /4 KPSTP40125 KPSTP40125J5 KPSTP40125R 1-1/2 KPSTP40150 KPSTP40150J5 KPSTP40150R ➋ To order fixture with NEMA Type II refractor, change final digit J5 in catalog number to J2. ➌ Add the following voltage and frequency designations before Z2 or ZB suffix: Suffix Voltage requency Notes MT 120/208/240/ Hz All 5MT 120/208/240/277/ Hz 250 W and 400 W HPS; 400 W MH; and 250 W, 320 W, 350 W and 400 W PSMH AM 127/ Hz 400 W HPS; 400 W MH AK 220/ Hz 250 W HPS Hz All XQ 120/ Hz 250 W and 400 W HPS; 250 W and 400 W MH; and 200 W, 250 W, 320 W, 350 W and 400 W PSMH (or 250 W MH and 200 W PSMH 50 Hz fixtures, see pages 1-35 to 1-38.) ➍ Add Z2 suffix for factory sealed non-sparking/restricted breathing protection (Aex na nr). Add ZB suffix for factory sealed restricted breathing protection (Aex nr). ❺ or fixtures with guards, add suffix G before adding voltage suffix. Guards for fixtures with refractors and enclosed reflectors must be ordered separately. See following pages for accessory ordering information. PAGE 62

63 Class I, Div. 2, Groups A,B,C,D Maintains Class I, Div. 2 rating for Mercmaster III Low Profile, Mercmaster III, and Mercmaster III 400 Series Luminaires NEMA 4X Hazardous Location Photocontrols actory-sealed 1-63 PCD2 Series Hazardous Location Photocontrol or use in Class I, Div. 2, Groups A,B,C,D locations. Applications Encapsulated photocontrol provides automatic dusk-to-dawn lighting control in Class I, Div. 2 locations. Typical applications include walkways, security areas and any other outdoor lighting application. or use with Mercmaster III Low Profile, Mercmaster III, and Mercmaster III 400 Series Luminaires. or remote mounting in S Boxes. eatures actory-sealed design eliminates the need for an explosionproof enclosure. Can be easily installed in the field. Solid state design for performance and reliability. Available for 120, 208, 240, or 277 volts W H.I.D. incandescent or fluorescent, 50/60 HZ V.A. Voltage/Ampere Minimum time delay: 15 seconds to eliminate nuisiance tripping. Turns fixture on at 3 footcandles, off at 8 footcandles. Provided with (3) 18AWG stranded leads 6 in length. Will fit through standard 1/2 knockout. Materials Encapsulated with epoxy sealing compound. S Cover: aluminum Compliances Class I, Div. 2, Groups A,B,C,D UL Standards: 1604 Hazardous (Classified) Locations NEMA 4X Ordering Information actory-installed Photocontrol Suffix Designation* PC120 PC208 PC240 PC277 Voltage Range 120 V, 50/60 Hz 208 V, 50/60 Hz 240 V, 50/60 Hz 277 V, 50/60 Hz Add to fixture catalog after voltage; i.e.: KPWBL1075MTPC12. Photocontrol in S cover for use with S/D box (Section B) Catalog Number Voltage Range SKA-PC120D2 120V, 50/60 Hz SKA-PC247D V, 50/60 Hz Supplied with two stainless steel screws. or neoprene gasket, order catalog number S-GKR-1N. Photocontrol for field installation Catalog Number Max. Current Voltage Range PC120D2 8.3 A 120 V, 50/60 Hz PC247D2 3.5 A V, 50/60 Hz Dimensions 1.13 (2.87 cm) Mercmaster III wall mounting hood with photocontrol installed shown (3.49cm) 0.69 (1.75 cm) 2.56 (6.50 cm) 1.19 (3.02 cm) 1.94 (4.92 cm) PAGE 63

64 1-64 Mercmaster III 400 Mounting Hoods and Ballasts Hoods and Ballast Housings are Copper-ree Cast Aluminum (less than 4/10 of 1%). Mounting Hoods Description Hub Size (Inches) Catalog Number Pendant One Hub, Rigid Mounting 3/4 KPA-75 1 KPA-100 Pendant (lexible) One Hub, 3/4 KPA-75 lexible Mounting 1 KPA-100 Pendant Cone One Hub, 3/4 KPCH-75 Rigid Mounting 1 KPCH-100 Ceiling ive Hubs, 3/4 KPC-75 our Close-Up Plugs 1 KPC-100 Wall ive Hubs, 3/4 KPWB-75 our Close-Up Plugs 1 KPWB Stanchion One Hub 1-1/4 KPS /2 KPS Stanchion One Hub 1-1/4 KPST /2 KPST-150 Ballast Bodies Catalog Voltage Designation Type Lamp Watts Numbers MT 5MT AM AK 48 XQ High Pressure Sodium 250 KPB250L X X X X X Constant Wattage 400 KPB400L X X X X X (Min. P.. 90%) Metal Halide 400 KPB400H X X X X X Constant Wattage (Min. P.. 90%) Pulse Start Metal Halide 250 KPB250P X X X X Super Constant Wattage 320 KPB320P X X X X (Min. P.. 90%) 350 KPB350P X X X X 400 KPB400P X X X X Voltage: -MT 120/208/240/277 V, 60 Hz -5MT 120/208/240/277/480 V, 60 Hz -AM 127/220 V, 60 Hz -AK 220/240 V, 60 Hz V, 60 Hz -XQ 120/230 V, 50 Hz Add -S after voltage designation for ballast body with Smart Starter (HPS only). Add -E after voltage designation for ballast body with provision for Quartz Emergency Light (not suitable for hazardous location). * Add -Z2 after voltage designation for restricted breathing protection (AEx nr). PAGE 64

65 Mercmaster III 400 Accessories and Replacement Parts 1-65 Item Description Catalog Number White Polyester Reflectors or use with globe fixtures Standard Dome CMR4-ST* 30 Angle CMR4-AN Standard Dome 30 Angle Prismatic Glass Globes Heat-Resistant Clear VPGL-4HR Glass Globe Closed Prismatic Glass Refractors Heat-Resistant NEMA Type II NEMA Type V KPR400-2 KPR Glass Refractor Enclosed Reflector Assembly Heat- and impact-resistant glass lens KPR-4HB Enclosed Reflector Stainless Steel Guards Globe Guard Refractor Guard Enclosed Reflector Guard KPGU400 KPBG12 GHB7000-NG Globe Guard Refractor Guard Enclosed Reflector Guard * Consult factory if used with KPWB or KPST mounting hoods. PAGE 65

66 1-66 Mercmaster III 400 Electrical Specifications and use Kits Electrical Specifications Line Voltage Type of Ballast requency Starting Amps Operating Amps Total Watts 250-Watt High Pressure Sodium 120 C.W.A C.W.A C.W.A C.W.A C.W.A C.W.A C.W.A Watt High Pressure Sodium 120 C.W.A C.W.A C.W.A C.W.A C.W.A C.W.A C.W.A Watt Metal Halide 120 C.W.A C.W.A C.W.A C.W.A C.W.A C.W.A C.W.A Watt Pulse Start Metal Halide 120 Super C.W.A Super C.W.A Super C.W.A Super C.W.A C.W.A Super C.W.A Super C.W.A Watt Pulse Start Metal Halide 120 Super C.W.A Super C.W.A Super C.W.A Super C.W.A Super C.W.A Super C.W.A Super C.W.A Line Voltage Type of Ballast requency Starting Amps Operating Amps Total Watts 350-Watt Pulse Start Metal Halide 120 Super C.W.A Super C.W.A Super C.W.A Super C.W.A Super C.W.A Super C.W.A Super C.W.A Watt Pulse Start Metal Halide 120 Super C.W.A Super C.W.A Super C.W.A Super C.W.A Super C.W.A Super C.W.A Super C.W.A use Kit Order fuses as a separate item by catalog number from right columns. Lamp use Quantity use Catalog Number Watts Volts Required HPS MH PSMH C.W.A. Constant Wattage Autotransformer. HX-HP High Reactance High Power actor Autotransformer. Super C.W.A. Super Constant Wattage Autotransformer. PAGE 66

67 Mercmaster III 400 Dimensions 1-67 Pendant with Globe, Guard and Reflectors Wall DIA DIA Stanchion Cone Ceiling with Refractor Enclosed Reflector and Guards Stanchion DIA DIA DIA DIA Mercmaster III 400 Ballast and Accessory Weights Lamp Watts Ballast Housing (Wt. Lbs.) HPS MH PSMH Weights are approximate. Add 0.25 lb. for Quartz option. Mounting Hoods and Reflectors Wt. Lbs. Globe Refractor, Enclosed Reflector and Guards Pendant 2.25 Glass Globe 7.0 Pendant Cone 2.50 Globe Guard Ceiling 3.00 Wall Glass Refractor Stanchion 3.25 Refractor Guard Stanchion Standard Dome 3.50 Enclosed Reflector Angle 3.50 Enclosed Reflector Guard 2.0 Wt. Lbs. PAGE 67

68 1-68 * Photometric data is based on a fixture with a 400-watt clear Metal Halide lamp (36,000 lumen). or candlepower values of fixtures with other Metal Halide lamps, use the following multipliers: or a 250 W (20,500) Metal Halide lamp.570. or Pulse Start Metal Halide use the following multipliers: or 250 W (25,000 lumen).699; 320 W (33,000 lumen).917; 350 W (37,000 lumen) 1.028; and 400 W (44,000 lumen) or candlepower values of fixture with guard, multiply by Mercmaster III 400 Photometric Data Zone Lumens TOTAL LUMINAIRE EICIENCY = 96.2% CIE Type - General Diffuse REPORT NUMBER: KP40HG Lamps: 400 W Metal Halide with Globe* Coefficients of Utilization - Zonal Cavity Method Effective loor Cavity Reflectance % Ceiling Rcc % Walls Rw ZONAL LUMEN SUMMARY Zone Lumens % Lamp % ixture Zone Lumens TOTAL LUMINAIRE EICIENCY = 84.9% CIE Type - Direct Plane Spacing Criteria REPORT NUMBER: KP40HST Lamps: 400 W Metal Halide with Standard Dome Reflector* Coefficients of Utilization - Zonal Cavity Method Effective loor Cavity Reflectance Diagonal 1.88 % Ceiling Rcc % Walls Rw ZONAL LUMEN SUMMARY Zone Lumens % Lamp % ixture PAGE 68

69 * Photometric data is based on a fixture with a 400-watt clear Metal Halide lamp (36,000 lumen). or candlepower values of fixtures with other Metal Halide lamps, use the following multipliers: or a 250 W (20,500) Metal Halide lamp.570. or Pulse Start Metal Halide use the following multipliers: or 250 W (25,000 lumen).699; 320 W (33,000 lumen).917; 350 W (37,000 lumen) 1.028; and 400 W (44,000 lumen) or candlepower values of fixture with guard, multiply by Mercmaster III 400 Photometric Data 1-69 Zone Lumens TOTAL LUMINAIRE EICIENCY = 81% CIE Type - Direct Plane Spacing Criteria REPORT NUMBER: KP40HAN Lamps: 400 W Metal Halide with 30 Angle Dome Reflector* Coefficients of Utilization - Zonal Cavity Method Effective loor Cavity Reflectance Diagonal 1.78 % Ceiling Rcc % Walls Rw ZONAL LUMEN SUMMARY Zone Lumens % Lamp % ixture PAGE 69

70 1-70 * Photometric data is based on a fixture with a 400-watt clear Metal Halide lamp (36,000 lumen). or candlepower values of fixtures with other Metal Halide lamps, use the following multipliers: or a 250 W (20,500) Metal Halide lamp.570. or Pulse Start Metal Halide use the following multipliers: or 250 W (25,000 lumen).699; 320 W (33,000 lumen).917; 350 W (37,000 lumen) 1.028; and 400 W (44,000 lumen) or candlepower values of fixture with guard, multiply by Mercmaster III 400 Photometric Data Zone Lumens TOTAL LUMINAIRE EICIENCY = 76.8% CIE Type - Semi-Direct Plane Spacing Criteria REPORT NUMBER: KP40HJ5 Lamps: 400 W Metal Halide with 8 Prismatic Glass Refracter - NEMA Type V* Coefficients of Utilization - Zonal Cavity Method Effective loor Cavity Reflectance Diagonal 2.06 % loors Rfc % Ceiling Rcc ZONAL LUMEN SUMMARY % Walls Rw Zone Lumens % Lamp % ixture Zone Lumens TOTAL LUMINAIRE EICIENCY = 65.9% CIE Type - Direct Plane Spacing Criteria REPORT NUMBER: KP40HHB Lamps: 400 W Metal Halide with Enclosed Reflector (KPR-4HB)* Coefficients of Utilization - Zonal Cavity Method Effective loor Cavity Reflectance Diagonal 2.14 % loors Rfc % Ceiling Rcc ZONAL LUMEN SUMMARY % Walls Rw Zone Lumens % Lamp % ixture PAGE 70

71 Wallmaster I/2 Enclosed and Gasketed for Hazardous and Wet Locations Wall Mounted, Integrally Ballasted Luminaire for 70 W, 100 W and 150 W High Pressure Sodium Lamps for Class I, Div. 2/Zone 2 Hazardous Locations Applications Wall mounted luminaire suitable for outdoor applications. Areas where flammable gases are present under conditions defines by NEC Class I, Div. 2. eatures Attractive yet rugged design. Side hinged door allows unobstructed access to lamp and wiring components. Built in stop limits door opening to 90 and protects the lens from breakage. Latch Mechanism: Unique heavyduty stainless steel latch secures the cover assembly while allowing the luminaire to be relamped without the use of tools. Prismatic tempered glass lens is thermal-shock- and impact-resistant giving a soft diffused light. Installation is fast and easy. Luminaire is furnished with two plugged 1/2 conduit entries. A 1/2 knockout allows rear entry. Mogul Base Socket is heavy-duty porcelain with heavy gauge brass nickel plated double lamp grip screw shell and spring loaded center contacts. Aluminum reflector is designed for maximum efficiency. Standard finish is architectural bronze tone baked epoxy. Complances CSA approved for hazardous locations (LR25428). Class I, Div. 2 Class I, Zone 2 ccsaus 12-1/8 5-7/16 14 Effective September, 2008 PAGE 71

72 1-72 CSA Listed Class I, Div. 2, Groups A,B,C,D Class I, Zone 2, Groups IIA,IIB,IIC Wallmaster I/2 Enclosed and Gasketed for Hazardous and Wet Locations Wall Mounted, Integrally Ballasted Luminaire for 70 W, 100 W and 150 W High Pressure Sodium Lamps and Compact luorescent for Class I, Div. 2/Zone 2 Hazardous Locations. CATALOG NUMBERING GUIDE OR WALMASTER I/2 GWM 70 L MT H R SERIES: GWM - Wallmaster WATTAGE: W HPS W HPS W HPS 36 - Two 18 W PL-T 52 - Two 26 W PL-T 64 - Two 32 W PL-T LAMP TYPE: L - High Pressure Sodium - luorescent VOLTAGE: MT - 120/208/240/277 BU , 50/60 Hz (luorescent Only) RATINGS: H - Hazardous Location OPTIONS: R - Hot Restrike S - Safety Starter Q - Hazardous Photocell T Numbers for Wallmaster I/2 ixtures: Lamp Watts Lamp Type Supply Wire C Maximum Ambient Temperature C Class I, Div. 2 Class I, Zone 2 70 HPS T2D 100 HPS T2C 150 HPS T2A 36 luorescent luorescent luorescent T3 T3 T3 T Numbers Represent the Maximum Lamp Temperature for Class I, Div. 2 Locations T Number Temp Range ( C) T T2 T2A T2B T2C T2D T3 T3A T3B T3C T4 T4A T5 T Accessories Guard Vandal Shield Stainless steel plated GWMWG UV stabilized polycarbonate. Can be used with guard. GWMLS Replacement Lens Clear GWML Effective September, 2008 PAGE 72

73 1-73 Zone 2 Areamaster 250/400 Integrally ballasted floodlights for 70 W, 100 W, 150 W, 250 W and 400 W High Pressure Sodium; 175 W, 250 W and 400 W Metal Halide; and 200 W, 250 W, 320 W and 400 W Pulse Start Metal Halide. or Class I, Zone 2 AEx nr, Groups IIA, IIB, IIC locations. Applications Powerful, efficient weatherproof floodlights for use in areas where flammable gases and vapors are present under conditions defined as Zone 2. The method of protection for the Zone 2 Areamaster 250/400 is Restricted Breathing. ixtures are also well suited for use in non-hazardous areas where severe weather conditions and excessive moisture are encountered. Typical applications include pulp and paper mills, processing plants, oil refineries, foundries, manufacturing plants and storage areas. eatures Compact in size, attractively styled contemporary design, rugged and dependable. Easy to install and service. Integral ballast; choice of multi-tap for 120, 208, 240 or 277 V lines, or for 480V lines. Yoke mount, zinc plated steel yoke with architectural bronze POLYES- TER finish. Zone 2 fixtures include terminal blocks. A seven-point terminal block is provided to facilitate wiring. Terminal block accommodates wire size ranging from #8 to #24 AWG. Cool operating temperatures translate into long luminaire life. Standard Materials and inishes Housing: one-piece pressure-cast copper-free aluminum with architectural bronze POLYESTER finish. Lens door: one-piece pressure-cast copper-free aluminum with architectural bronze POLYESTER finish. Secured by four 1/4 dia. captive stainless steel slotted hex-head bolts. Lens: thermal-shock- and impactresistant glass. Gasket: heavy-duty, high-temperature silicone rubber, firmly sealed. Socket: heavy-duty, mogul base porcelain with heavy gauge brass, nickel plated, double lamp-grip screw shell and spring loaded center contact. Reflector: compound parabolic, double segment, Alzak finished aluminum for optimum efficiency. Appleton aluminum products are produced from a high-strength copper-free (4/10 of 1% max.) alloy. Projected area: 1.9 Sq. t. Compliances UL 2279 Class I, Zone 2 AEx nr IIC, IP66 Effective September, 2008 PAGE 73

74 1-74 Class I, Zone 2 AEx nr IIC IP66 Zone 2 Areamaster 250/400 Integrally ballasted floodlights for 70 W, 100 W, 150 W, 250 W and 400 W High Pressure Sodium; 175 W, 250 W and 400 W Metal Halide; and 200 W, 250 W, 320 W and 400 W Pulse Start Metal Halide. or Class I, Zone 2 AEx nr, Groups IIA, IIB, IIC locations. Ordering Information Lamp Line Voltage Yoke Mounting Catalog Number Supply Wire C Ambient Temp C Class I, Zone 2 Temp Code Temp. C High Pressure Sodium 120/208/240/277 G-AM771L-MT-Z T W HPS 120/ G-AM771L-XP-Z2* T G-AM771L-48-Z2 120/208/240/277 G-AM671L-MT-Z T W HPS 120/ G-AM671L-XP-Z2* T G-AM671L-48-Z T /208/240/277 G-AML471L-MT-Z T W HPS 120/ G-AML471L-GP-Z2* T G-AML471L-48-Z T /208/240/277 G-AML371L-MT-Z T W HPS 120/220/240 G-AML371L-GP-Z2* T G-AML371L-48-Z T /208/240/277 G-AML271L-MT-Z T W HPS 120/220/240 G-AML271L-GP-Z2* T G-AML271L-48-Z T4 135 Pulse Start Metal Halide 120/208/240/277 G-AM771P-MT-Z T W PSMH 120/ G-AM771P-XP-Z2* T G-AM771P-48-Z2 120/208/240/277 G-AM3271P-MT-Z T W PSMH 120/ G-AM3271P-XP-Z2 480 G-AM3271P-48-Z2 120/208/240/277 G-AM671P-MT-Z T W PSMH 120/230 G-AM671P-XQ-Z2* T G-AM671P-48-Z T /208/240/277 G-AM2071P-MT-Z T W PSMH 120/230 G-AM2071P-XQ-Z2* T G-AM2071P-48-Z T3 200 Metal Halide 120/208/240/277 G-AM771H-MT-Z T W MH 120/230 G-AM771H-XQ-Z2* 480 G-AM771H-48-Z2 120/208/240/277 G-AM671H-MT-Z T W MH 120/230 G-AM671H-XQ-Z2* T G-AM671H-48-Z T /208/240/277 G-AM571H-MT-Z T W MH 120/230 G-AM571H-XQ-Z2* T G-AM571H-48-Z T3 200 *50 Hz NOTE: or Class I, Div. 2 Areamaster 250/400, see catalog section Q. T Numbers represent the maximum surface temperature for luminaries with AEx nr rating: T Number T1 T2 T3 T4 T5 T6 Temp. Range ( C) To comply with AEx nr requirements, all wiring entries must be sealed. Effective September, 2008 PAGE 74

75 1-75 Zone 2 Areamaster 250/400 Accessories Integrally ballasted floodlights for 70 W, 100 W, 150 W, 250 W and 400 W High Pressure Sodium; 175 W, 250 W and 400 W Metal Halide; and 200 W, 250 W, 320 W and 400 W Pulse Start Metal Halide. or Class I, Zone 2 AEx nr, Groups IIA, IIB, IIC locations. Mounting ittings and Accessories Dimensions Description Catalog Number Dimensions Description Catalog Number 2-5/16" 4-7/16" 5" 5/8" 3/8" Crossarm Mounting Bracket Has 180 horizontal adjustment degree marked. acilitates mounting floodlight to crossarm or other flat surface, or to G-AM-8-WB. Includes floodlight yoke bolts. Malleable iron, zinc plated, chromate sealed, architectural bronze POLYESTER finish. G-AM-8-CA 4-9/16" 2-7/8" 2-1/2" 2" Poletop Slip-itter Slip-fits 1-1/2 or 2 pipe size poletop tenons. Includes floodlight yoke bolts, 3 locking bolts, and cord grip. Body is malleable iron, zinc plated, chromate sealed, with cast aluminum cap. Assembly has architectural bronze POLYESTER finish. G-S20 4-7/8" 5-1/2" 3" 5" 4-1/2" Pipe or Wall Mount Bracket Used with G-AM-8-CA. Clamps to 1 to 2-1/2 pipe, vertical or horizontal, or mounts on flat surfaces. Includes U-bolt and crossarm bracket bolts. Malleable iron, zinc plated, chromate sealed, with architectural bronze POLYESTER finish. 5-1/4 5-1/4" 16 16" 8-1/4" 8-1/4 Top Visor Easy to install with hardware supplied. Aluminum, with architectural bronze POLYESTER finish. G-AM-8-WB G-AM-6-V 16" 12-7/8" Vandal Shield UV stabilized polycarbonate, with installation hardware and instructions. Replacement Lens G-AM-6-VS Effective September, 2008 PAGE 75

76 1-76 Zone 2 Areamaster 250/400 Electrical Specifications Integrally ballasted floodlights for 70 W, 100 W, 150 W, 250 W and 400 W High Pressure Sodium; 175 W, 250 W and 400 W Metal Halide; and 200 W, 250 W, 320 W and 400 W Pulse Start Metal Halide. or Class I, Zone 2 AEx nr, Groups IIA, IIB, IIC locations. Electrical Specifications Line Voltage requency Type of Ballast Starting Amps Operating Amps Total Watts 70-Watt High Pressure Sodium HX-HP HX-HP HX-HP HX-HP HX-HP HX-HP HX-HP HX-HP Watt High Pressure Sodium HX-HP HX-HP HX-HP HX-HP HX-HP HX-HP HX-HP HX-HP Watt High Pressure Sodium HX-HP HX-HP HX-HP HX-HP HX-HP HX-HP HX-HP HX-HP Watt High Pressure Sodium CWA CWA CWA CWA CWA CWA CWA CWA Watt High Pressure Sodium CWA CWA CWA CWA CWA CWA CWA CWA Watt Metal Halide CWA CWA CWA CWA CWA CWA CWA Line Voltage requency Type of Ballast Starting Amps Operating Amps Total Watts 250-Watt Metal Halide CWA CWA CWA CWA CWA CWA CWA CWA Watt Metal Halide CWA CWA CWA CWA CWA CWA CWA CWA Watt Pulse Start Metal Halide Super CWA Super CWA Super CWA Super CWA Super CWA Super CWA Super CWA Watt Pulse Start Metal Halide Super CWA Super CWA Super CWA Super CWA Super CWA Super CWA Super CWA Watt Pulse Start Metal Halide Super CWA Super CWA Super CWA Super CWA Super CWA Super CWA Super CWA Watt Pulse Start Metal Halide Super CWA Super CWA Super CWA Super CWA Super CWA Super CWA Super CWA Effective September, 2008 PAGE 76

77 Zone 2 Areamaster 250/400 Photometric Data 1-77 Typical ootcandle Values MH L Mtg. Ht. t. Cdles for Iso-ootcandle Lines G H I J K L Distance in terms of mounting height K J I H G 70 W HPS* Distance in terms of mounting height MH 45 Distance in terms of mounting height E D 2.0 C B 1.5 A Distance in terms of mounting height Mtg. Ht. t. Cdles for Iso-ootcandle Lines t. Cdles for Iso-ootcandle Lines Mtg. A B C D E Ht. A B C D E 250 W HPS 250 W MH** W HPS 400 W MH Photometric charts available on request. (i.e. ratio of distance to height. 20 mounting height, 1 means 20 ; 2 means 40, etc.) * or 100 W HPS lamps, multiply footcandle values by 1.5. or 150W HPS lamps, multiply footcandle values by 2.5. ** or 175 W MH lamps, multiply footcandle values by Effective September, 2008 PAGE 77

78 1-78 Mercmaster II HID Enclosed and Gasketed Lighting ixtures High Pressure Sodium and Metal Halide Mogul Base Lamps. or Use with Threaded Metal Conduit. Applications Enclosed and gasketed HID lighting fixtures for use in tunnels, walkways, bridges, storage facilities, processing plants, parking lots, foundries, manufacturing plants, power plants and other locations where moisture, dirt, dust or corrosive atmospheres are encountered. ixtures suited for Class I, Div. 2; Class II, Div. 1 and 2; and Class III. Suitable for use in wet and outdoor saltwater locations. Wide range of wattages and voltages. Choice of ballasts for 50 though 250 W MH, 150 W HPS lamps in 120, 208, 240, 277 and 480 voltages. Choice of light sources: high pressure sodium and metal halide. Choice of optical assembles: (1) prismatic globe with or without guard through 250 W; or (2) Type V closed prismatic glass refractor through 250 W. (Types II, III and IV also available through 250 W. Also polycarbonate globes for 100 W max.) Choice of mounting hoods: pendant (rigid or flexible), 25 (angle) stanchion, ceiling and wall mounting. Porcelain reflector for standard applications and fiberglass-reinforced polyester reflector for installations where luminaire is subject to exceptionally severe corrosive atmospheres. eatures Superior corrosion-resistance: copper-free aluminum mounting hoods, ballasts and guards with epoxy powder coat, inside and out. Standard pendant mounting hood for rigid or flexible mounting. Balanced round design automatically hangs plumb when used with flexible hanger. Positive sealing. Hinge and bolt construction assures 360 compression at all points on gasket. One-piece ballast housing for each component provides even heat dissipation for cooler operation and longer ballast life. Heat barrier isolates capacitor from ballast. Standard non-pcb biodegradable capacitors installed in separate compartment. Mogul socket is furnished with 200 C welded leads, pre-wired to the ballast. Porcelain socket assures trouble-free operation in high ambient installations. HID Stylmaster fixtures ideal where mounting height is restricted and remote HID ballasts are required. Guards protect globes from damage. Keyhole slots allow easy installation and are secured with stainless steel screws. Prismatic glass globes and glass refractors are standard (plastic refractors also available) and thread directly into fixture housing. Eliminate glare and provide uniform light distribution. Vented reflectors result in cooler, dirt-free operation, increased lumen output. Reflectors secured to mounting hood with screws (furnished). Choice of reflector styles: white porcelain enamel or fiberglass-reinforced polyester; standard dome or 30 angle. Optional photocell provides automatic on-off control. All Mercmaster mounting hoods have provision for easy field installation of fuses in fixtures (see fuse kit listings). Standard Materials Mounting hoods, ballast bodies and guards: aluminum (copper-free 4/10 of 1% max.). Reflectors: fiberglass-reinforced polyester. Globes: 50 W-100 W, threaded prismatic glass; 150 W, 175 W and 250W, threaded heat-resistant prismatic glass. Refractors: 50 W to 150 W, heatresistant prismatic glass and plastic; 175 W to 250 W, prismatic glass. Enclosed reflector: etched Alzak aluminum (copper-free 4/10 of 1%) with sealed, tempered heat- and impact-resistant lens. Standard inishes Mounting hoods, ballast bodies, guards: epoxy powder-coat finish. Two-coat baked finish, electrostatically applied for complete uniform surface protection. Polyester reflectors: natural finish. ixture with Prismatic Globe and Guard ixture with Prismatic Glass Refractor ixture with Prismatic Globe, Guard and Polyester Reflector Effective September, 2008 PAGE 78

79 1-79 Mercmaster II HID Enclosed and Gasketed Lighting ixtures High Pressure Sodium and Metal Halide Mogul Base Luminaires. UNILETS for Use with Threaded Metal Conduit. Options uses for fixtures. See listings. MH fixtures for Quartz Auxiliary lamps. Relay switch installed in fixture when specified. Add suffix -MTE to fixture catalog number for 120 V through 277 V, and suffix -480E to fixture catalog number for 480 V fixture. Smart Hot Restrike emergency option, available for 50 W-150 W HPS only. Add suffix -SR. See page Hot Restrike option add suffix -R. Smart Starter available for W HPS add suffix -S. Compliances UL Listed UL Standard 1598A, 844 and Marine Type Electric ixtures Outside Type (Salt Water) Suitable for use in wet locations Class I, Div. 2, Groups A,B,C,D Class II, Div. 1 and 2, Groups E,,G References or additional data on lamp and lighting fixture selection, see general introduction to catalog. Note: ixtures equipped with optional photocell or quartz auxilliary lamp do not comply with UL requirements and are not suitable for use in classfied locations. Mercmaster ixture and Accessory Weights Mounting Hoods Pendant: 3 lbs. Ceiling: 5 lbs. Wall: 5 lbs. Stanchion: 4 lbs. Wt. Lbs. (includes globe and guard) Watts HPS MH Matching Reflectors and Refractors Standard Dome 30 Angle 8 Refractor 12 Refractor Catalog Number Wt. Lbs. Catalog Number Wt. Lbs. Catalog Number Wt. Lbs. Catalog Number Wt. Lbs. 50, KR2-ST 2.5 KR2-AN 2.5 LPG-R LPR-5CG LPG-R LPG-R Effective September, 2008 PAGE 79

80 1-80 Mercmaster II HID Illustrated eatures: Enclosed and Gasketed Lighting ixtures Safety High Hinge Provides extra protection against accidental ballast housing disengagement during installation or maintenance. Hood/Ballast Gasket Silicone rubber gasket seals out moisture, dirt and dust. Stainless Steel Latch Assembly Captive, stainless steel latch assembly closes securely, resists attack of corrosive atmospheres. Electrical Protection Ground wire provided to bond mounting hood to ballast housing. iber insulator protects ballast and capacitor. uses Mount to Hood Bosses Two screws secure fuse kit to mounting boss in any Mercmaster mounting hood. High-Temperature Socket Mogul base high temperature socket for 50W through 400W HID lamps. Epoxy inish Gasketed ballast housing and hood are copper-free aluminum with epoxy powder coat finish. JB Series Box and lexible Hanger Photocell Installs through knock-out in mounting hood; provides continuous ON-O dusk-to-dawn control. ixtures with optional photocell or quartz auxiliary lamp do not comply with UL requirements for use in classified locations. Effective September, 2008 PAGE 80 Aluminum Inner Reflector Solid aluminum inner reflector not just aluminum foil Balanced Round Design Pendant fixtures automatically hang plumb. ixtures and hangers suitable for Class I, Div. 2 applications.

81 Mercmaster II HID Technical Data: Thermal Suitability 1-81 Class I, Div. 2, Groups A, B, C and D; Class II, Div. 1, Groups E, and G The following table shows maximum when selecting a fixture for a specific operating temperatures of Mercmaster chemical listed on pages and fixtures for Class I, Div. 2, in a 40 C Per NEC 500-2(c), the temperature marking shown on fixtures ambient in free air as rated by UL. As shown, the higher the Temperature shall not exceed the ignition temperature of the gas to be encountered. To Identification Number, the cooler the fixture operates. Keep this in mind illustrate, a 400W HPS fixture, which has a UL-NEC Temperature Identification Number of 350 ( C) does NOT exceed the Group D Methane (natural gas) ignition temperature of 540 C shown on page 1-115, and is therefore suitable for use in atmospheres containing that chemical. Mercmaster II Thermal Suitability Lamp Supply Watts Type Wire Temp. C Ambient Temp. C Globe Class I, Div. 2, Groups A, B, C, D Globe & Reflector 8 Refractor 12 Refractor Globe Class II, Div. 1, Groups E, G Globe & Reflector 8 Refractor 12 Refractor 50 HPS T3 T3 T3A T3A T3B T3B T3B T3B 70 HPS T3 T3 T3A T3A T3B T3B T3B T3B 100 HPS T2C T2C T2D T3 T3B T3B T3B T3B 150 HPS T2A T2A T2B T2B T3B 175 MH T2A T2A T2C T2C T3B 250 MH T2 T3B Pendant, ceiling and wall mount are suitable for groups E and only with T3A rating. Stanchion mount is suitable for groups E, and G with a T3B rating. All HPS fixtures suitable for operation at -40 ; MH at -20. T Numbers Represent the Maximum Lamp Temperature for Class I, Div. 2 Locations and Maximum Surface Temperature Under Dust Blanket for Class II, Div. 1 Locations. T Number T T2 T2A T2B T2C T2D T3 T3A T3B T3C T4 T4A T5 T6 Temp Range ( C) Effective September, 2008 PAGE 81

82 1-82 Mercmaster II HID Classified Area Suitability Maximum Temperatures in C Obtained from Tests in a 40 C Ambient, Vertical Position, Lamp Base Up, as per NEC. ixture Selection Guide* Indicates atmosphere for which fixture is suitable. 1 Indicates Globe with or without reflector 2 Indicates 12 Refractor 3 Indicates 8 Refractor Min. ixture T Number HPS (Watts) MH (Watts) Class I, Div. 2 Chemical Ignitition C for Chemical 50, Group A Atmospheres acetylene 305 T Group B Atmospheres acrolein (inhibited) 220 T2D arsine NA butadiene ethylene oxide hydrogen 500 T propylene oxide propylnitrate 175 T3B Group C Atmospheres acetaldehyde 175 T3B allyl alcohol n-butyraldehyde 218 T2D carbon monoxide 609 T crotonaldehyde 232 T2C cyclopropane 498 T diethyl ether (ethyl ether) 160 T3C diethylamine 312 T ethylene 450 T ethylenimine 320 T ethly mercaptan 300 T ethyl sulfide NA hydrogen cyanide 538 T hydrogen sulfide 260 T2B morpholine 310 T nitropropane tetrahydrofuran 321 T unsymmetrical dimethyl hydrazine 249 T2C Group D Atmospheres acetic acid (glacial) 464 T acetone 465 T acrylonitrile 481 T ammonia 651 T benzene 498 T butane 287 T2A butanol (butyl alcohol) butanol (secondary butyl alcohol) Group D atmosphere designations continued on next page. See next page for additional notes 50 Watt is suitable with 12 Refractor. Not available. Effective September, 2008 PAGE 82

83 1-83 Mercmaster II HID Classified Area Suitability Maximum Temperatures in C Obtained from Tests in a 40 C Ambient, Vertical Position, Lamp Base Up, as per NEC. ixture Selection Guide* Indicates atmosphere for which fixture is suitable. 1 Indicates Globe with or without reflector 2 Indicates 12 Refractor 3 Indicates 8 Refractor Min. ixture T Number HPS (Watts) MH (Watts) Class I, Div. 2 Chemical Ignitition C for Chemical 50, Group D Atmospheres (continued) n-butyl acetate isobutyl acetate sec-butyl alcohol di-isobutylene ethane 472 T ethanol (ethyl alcohol) ethyl acetate ethylene diamine (anhydrous) ethylene dichloride gasoline (56-60 octane) 280 T2A heptanes 204 T hexanes 223 T2D isoprene isopropyl ether mesityl oxide methane (natural gas) 537 T methanol (methyl alcohol) methyl-l-butanol (isoamyl alcohol) methyl ethyl ketone methyl isobutyl ketone methyl-1-propanol (isobutyl alcohol) methyl-1-propanol (tertiary butyl alcohol) 478 T petroleum naphtha 288 T2A pyridine 482 T octanes 206 T pentanes 260 T2B pentanol (amyl alcohol) 300 T propane propanol (propyl alcohol) propanol (isopropyl alcohol) propylene 455 T styrene 490 T toluene 480 T vinyl acetate vinyl chloride 472 T xylenes (o-xylene) 463 T * Where no fixture is indicated suitable for the specifi c chemical, see catalog section G1. A saturated hydrocarbon mixture. Also known by synonyms benzine, ligroin, petroleum, ether or naptha. Ignition temperatures shown should be regarded as approximations only. Per NPA Bulletin 325M, ignition temperatures may vary according to such factors as vapor/air mixture, size and space where ignition may occur, rate and duration of heating, oxygen concentration and other materials present. This classifi ed area suitability chart is based on NEC requirements and Appleton and UL testing. However the ultimate decision on suitability of these fixtures for classifi ed areas depends solely on the judgement of the owner, insurance company, inspector and/or authority having jurisdiction. Effective September, 2008 PAGE 83

84 1-84 Class I, Div. 2 Groups A,B,C,D Class II, Div. 1 and 2 Groups E,,G Class III UL 1598A, UL 844, Marine Type Electric ixtures Outside Type (Salt Water) Mercmaster II HID Enclosed and Gasketed ixtures: High Pressure Sodium 50 W, 70 W, 100 W and 150 W High Power actor (Min. P.. 90%). Suitable for Use in Wet Locations. Prismatic Glass Globe or Type V Closed Glass Refractor. Mogul Base Lamps. With Globe, Less Guard With 8 Refractor (NEMA V) Type Lamp Hub Size Catalog Numbers Mounting Watts (Inches) With Globe** With 8 Refractor With 12 Refractor Pendant 50 3/4 LPAL5075 LPAL5075J LPAL5075R One Hub, 1 LPAL5010 LPAL5010J LPAL5010R Rigid or 70 3/4 LPAL7075* LPAL7075J* LPAL7075R* lexible Mounting 1 LPAL7010* LPAL7010J* LPAL7010R* 100 3/4 LPAL1075* LPAL1075J* LPAL1075R* 1 LPAL1010* LPAL1010J* LPAL1010R* 150 3/4 LPAL1575* LPAL1575J* LPAL1575R* 1 LPAL1510* LPAL1510J* LPAL1510R* With Globe, Less Guard With 8 Refractor (NEMA V) Ceiling 50 3/4 LPCL5075 LPCL5075J LPCL5075R ive Hubs, 1 LPCL5010 LPCL5010J LPCL5010R our Close-Up 70 3/4 LPCL7075* LPCL7075J* LPCL7075R* Plugs 1 LPCL7010* LPCL7010J* LPCL7010R* 100 3/4 LPCL1075* LPCL1075J* LPCL1075R* 1 LPCL1010* LPCL1010J* LPCL1010R* 150 3/4 LPCL1575* LPCL1575J* LPCL1575R* 1 LPCL1510* LPCL1510J* LPCL1510R* With Globe, Less Guard With 8 Refractor (NEMA V) Wall 50 3/4 LPWBL5075 LPWBL5075J LPWBL5075R ive Hubs, 1 LPWBL5010 LPWBL5010J LPWBL5010R our Close-Up 70 3/4 LPWBL7075* LPWBL7075J* LPWBL7075R* Plugs 1 LPWBL7010* LPWBL7010J* LPWBL7010R* 100 3/4 LPWBL1075* LPWBL1075J* LPWBL1075R* 1 LPWBL1010* LPWBL1010J* LPWBL1010R* 150 3/4 LPWBL1575* LPWBL1575J* LPWBL1575R* 1 LPWBL1510* LPWBL1510J* LPWBL1510R* 25 Stanchion /4 LPSL50125 LPSL50125J LPSL50125R One Hub 1-1/2 LPSL50150 LPSL50150J LPSL50150R /4 LPSL70125* LPSL70125J* LPSL70125R* 1-1/2 LPSL70150* LPSL70150J* LPSL70150R* /4 LPSL10125* LPSL10125J* LPSL10125R* 1-1/2 LPSL10150* LPSL10150J* LPSL10150R* /4 LPSL15125* LPSL15125J* LPSL15125R* With Globe, Less Guard With 8 Refractor (NEMA V) 1-1/2 LPSL15150* LPSL15150J* LPSL15150R* * Add voltage suffix -MT for 120, 208, 240 or 277 V; -480 for 480 V. Add voltage suffix -MT for 120, 208, 240 or 277 V **To order fixture with guard, add suffix -G (before adding voltage suffix). or specific Class I suitability of each fixture listed, see or 175 W and 250 W fixtures, use 12 refractor only for Groups E, and G. Heat-resistant glass globe supplied with 175 W and 250 W fixtures. urnished with 8 NEMA V refractor to order with NEMA I or III refractor, change J in the catalog number to J1 or J3. Add voltage suffix -MTMED for Medium Bass, 100W (order as special). Effective September, 2008 PAGE 84

85 Class I, Div. 2 Groups A,B,C,D Class II, Div. 1 and 2 Groups E,,G Class III UL 1598A, UL 844, Marine Type Electric ixtures Outside Type (Salt Water) 1-85 Mercmaster II HID Enclosed and Gasketed ixtures: Metal Halide 175 W and 250 W Constant Wattage (Min. P.. 90%). Suitable for Use in Wet Locations. Prismatic Glass Globe or Type V Closed Glass Refractor. Mogul Base Lamps. With Globe, Less With Guard Globe, Less Guard With 8 Refractor With (NEMA 8 Refractor V) (NEMA V) Type Lamp Hub Size Catalog Numbers Mounting Watts (Inches) With Globe** With 8 Refractor With 12 Refractor Pendant 100 3/4 LPAH1075* LPAH1075J* LPAH1075R* One Hub, 1 LPAH1010* LPAH1010J* LPAH1010R* Rigid or 175 3/4 LPAH1775* LPAH1775J* LPAH1775R* lexible Mounting 1 LPAH1710* LPAH1710J* LPAH1710R* 250 3/4 LPAH2575* LPAH2575J* LPAH2575R* 1 LPAH2510* LPAH2510J* LPAH2510R* With Globe, Less With Guard Globe, Less Guard With Globe, Less Guard With Globe, Less Guard With Globe, Less Guard With Globe, Less Guard With 8 Refractor With (NEMA 8 Refractor V) (NEMA V) With 8 Refractor (NEMA V) With 8 Refractor (NEMA V) With 8 Refractor (NEMA V) With 8 Refractor (NEMA V) Ceiling 100 3/4 LPCH1775* LPCH1775J* LPCH1775R* ive Hubs, 1 LPCH1010* LPCH1010J* LPCH1010R* our Close-Up 175 3/4 LPCH1075* LPCH1075J* LPCH1075R* Plugs 1 LPCH1710* LPCH1710J* LPCH1710R* 250 3/4 LPCH2575* LPCH2575J* LPCH2575R* 1 LPCH2510* LPCH2510J* LPCH2510R* Wall 100 3/4 LPWBH1075* LPWBH1075J* LPWBH1075R* ive Hubs, 1 LPWBH1010* LPWBH1010J* LPWBH1010R* our Close-Up 175 3/4 LPWBH1775* LPWBH1775J* LPWBH1775R* Plugs 1 LPWBH1710* LPWBH1710J* LPWBH1710R* 250 3/4 LPWBH2575* LPWBH2575J* LPWBH2575R* 1 LPWBH2510* LPWBH2510J* LPWBH2510R* 25 Stanchion 100 3/4 LPSH1075* LPSH1075J* LPSH1075R* One Hub 1 LPSH1010* LPSH1010J* LPSH1010R* /4 LPSH17125* LPSH17125J* LPSH17125R* 1-1/2 LPSH17150* LPSH17150J* LPSH17150R* /4 LPSH25125* LPSH25125J* LPSH25125R* 1-1/2 LPSH25150* LPSH25150J* LPSH25150R* * Add voltage suffix -MT for 120, 208, 240 or 277 V; -480 for 480 V. **To order fixture with guard, add suffix -G (before adding voltage suffix). or specific Class I suitability of each fixture listed, see or 175 W and 250 W fixtures, use 12 refractor only for Groups E, and G. Heat-resistant glass globe supplied with 175 W and 250 W fixtures. urnished with 8 NEMA V refractor to order with NEMA I or III refractor, change J in the catalog number to J1 or J3. Add voltage suffix -MTMED for Medium Bass, 100 W (order as special). Effective September, 2008 PAGE 85

86 1-86 Mercmaster II HID Mounting Hoods and Ballast Bodies Hoods and Ballast Housings are Copper-ree Aluminum (4/10 of 1%). Mounting Hoods Hub Size (Inches) Catalog Number Description Pendant One Hub, 3/4 LPA-75 Rigid or lexible Mounting 1 LPA-100 Ceiling ive Hubs, 3/4 LPC-75 our Close-Up Plugs 1 LPC-100 Wall ive Hubs, 3/4 LPWB-75 our Close-Up Plugs 1 LPWB Stanchion One Hub 1-1/4 LPS /2 LPS-150 Mounting Adapter Permits use of Mercmaster II pendant hood on existing V-51 LPAD-1 and Mercmaster I mounting hoods. Remove Mercmaster I ballast body from existing mounting hood, thread in adapter and attach wire to Mercmaster II. Mercmaster II Ballast Bodies Lamp Ballast Body Catalog Numbers Add Voltage Suffixes* Type Watts Globe/12 Refractor 8 Refractor 120V 208V 240V 277V 480V High Pressure 50 LPB50L LPBLH50R -MT -MT -MT -MT Sodium 70 LPB70L LPBLH70R -MT -MT -MT -MT -480 High Power actor 100 LPB100L LPBLH100R -MT -MT -MT -MT -480 (Min. P.. 90%) 150 LPB150L LPBLH150R -MT -MT -MT -MT -480 Metal Halide 100 LPB100H LPBH100R -MTMED -MTMED -MTMED -MTMED -480MED Constant Wattage 175 LPB175H LPBH175R -MT -MT -MT -MT -480 (Min. P.. 90%) 250 LPB250H LPBH250R -MT -MT -MT -MT -480 * MT (multi-volt) ballasts can be operated at an input voltage of either 120, 208, 240 or 277 V. 480 ballasts can be operated at input voltage of 480 V. Effective September, 2008 PAGE 86

87 Mercmaster II HID Globes, Guards, Gasket and Photocell 1-87 Glass Globe Description Prismatic Glass Globes Clear Heat-Resistant Amber Blue Green Red Catalog Number VPGL-2HR VPGL-2AM VPGL-2BL VPGL-2GR VPGL-2RE Coated Prismatic Tuff-Skin Glass Globes or use in areas where fixture is subject to extreme thermal shock Clear Heat-Resistant VPGL-2HRT Coated Glass Globe Polycarbonate Globe Polycarbonate Globes Impact-Resistant** Use 100W Lamp max.; do not Clear use in ambients exceeding 25 C Amber Green Red Copper-ree Aluminum Guard VPGL-2PL VPGL-2AMPL VPGL-2GRPL VPGL-2REPL KGU2 Globe Guard Replacement Gaskets Silicone Rubber Globe & 12 Refractor Gasket VPGL-GK 8 Refractor Gasket KR-GK Gasket Photocell or automatic dusk-to-dawn On-Off control fits all mounting hoods (not for use in hazardous locations) 120 Volt PC and 240 Volt PC Volt PC277 Photocell ** Polycarbonate globes are shatter-resistant for use in processing plants, canneries, dairies, bakeries or anywhere broken glass would prove a hazard. Ideally suited for areas where vandalism, high replacement and high maintenance costs are a problem. Do not use in ambients exceeding 25 C. or burning in vertical base-up positions only. Registered trademark of Thomas Manufacturing Corporation, Parkton, Md. It is recommended that guards be used with these globes. Effective September, 2008 PAGE 87

88 1-88 Mercmaster II HID Reflectors, Refractors and Guards Screws furnished to asten Reflectors to Ballast Body. Refractors Thread Directly into Ballast Body. Polyester Standard Dome Description Polyester Reflectors Catalog Number Standard Dome KR2-ST 30 Angle KR2-AN 30 Angle Polyester Closed Prismatic Refractors 50W-250W* 8 Glass 12 Glass 12 Polycarbonate ( W*) ( W*) ( W ) NEMA I LPG-R1 NEMA II LPR-2CG LPR-2CP NEMA III LPG-R3 LPR-3CP NEMA IV LPR-4CP NEMA V LPG-R5 LPR-5CG LPR-5CP 8 Refractor 12 Refractor Steel Guards for 8 and 12 Refractors Above 3 machine screws furnished Guard for 8 Refractor Guard for 12 Refractor LPRG2 LPBG12 LPRG-2 LPBG-12 * 150 W max for HPS. 100 W max. for MH. Effective September, 2008 PAGE 88

89 Mercmaster II HID Electrical Specifications and use Kits for ield Installation 1-89 Electrical Specifications Line Voltage Type of Ballast Starting Amps Operating Amps Total Watts 50-Watt High Pressure Sodium 120 HX-HP HX-HP HX-HP HX-HP HX-HP 70-Watt High Pressure Sodium 120 HX-HP HX-HP HX-HP HX-HP HX-HP Watt High Pressure Sodium 120 HX-HP HX-HP HX-HP HX-HP HX-HP Watt High Pressure Sodium 120 HX-HP HX-HP HX-HP HX-HP HX-HP Watt Metal Halide 120 HX-HP HX-HP HX-HP HX-HP HX-HP uses are filled with non-combustible granular material per NEC 501-6(5). use Kit includes fuse, fuse block, wire, mounting screws and connectors. All mounting hoods have provisions for easy field installation of fuses in fixtures. Line Voltage Type of Ballast Starting Amps Operating Amps Total Watts 175-Watt Metal Halide 120 C.W.A C.W.A C.W.A C.W.A C.W.A Watt Metal Halide 120 C.W.A C.W.A C.W.A C.W.A C.W.A use Kit Order fuses as a separate item by catalog number from right columns. Lamp use Quantity use Kit Catalog Number Watts Volts Required HPS MH Effective September, 2008 PAGE 89

90 1-90 Mercmaster II HID Dimensions Pendant Mount 25 Angle Stanchion Mount Ceiling Mount Wall Mount ixture with 8 Refractor ixture with 12 Refractor ixture with Guard and Polyester Reflector Effective September, 2008 PAGE 90

91 * Photometric data is based on fixtures with 150-watt clear High Pressure Sodium lamp (16,000 lumen). or candlepower values of fixtures with other HPS lamps, use the following multipliers; for 100 W (9,500 lumen) HPS lamp 0.594; for 70 W (6,400 lumen) HPS lamp 0.40; for 50 W (4,000 lumen) HPS lamp or candlepower values of fixture with guard, multiply by Mercmaster II HID Photometric Data With 150-Watt High Pressure Sodium Lamp Total Luminaire Efficiency = 86.1% CIE Type - Semi-Direct Spacing REPORT NUMBER: LP15LGG 150 W High Pressure Sodium fixture with Globe only* Plane Criteria Coefficients of Utilization - Zonal Cavity Method Effective loor Cavity Reflectance 0.20 Diagonal 2.82 % Ceiling Rcc % Walls Rw Zone Lumens Zonal Lumen Summary Zone Lumens % Lamp % ixture Zone Lumens % Lamp % ixture Total Luminaire Efficiency = 73.6% CIE Type - Direct Spacing REPORT NUMBER: LP15LST 150 W High Pressure Sodium fixture with Standard Dome Reflector* Plane Criteria Coefficients of Utilization - Zonal Cavity Method Effective loor Cavity Reflectance 0.20 Diagonal 1.68 % Ceiling Rcc % Walls Rw Zone Lumens Zonal Lumen Summary Zone Lumens % Lamp % ixture Zone Lumens % Lamp % ixture Effective September, 2008 PAGE 91

92 1-92 * Photometric data is based on fixtures with 150-watt clear High Pressure Sodium lamp (16,000 lumen). or candlepower values of fixtures with other HPS lamps, use the following multipliers; for 100 W (9,500 lumen) HPS lamp 0.594; for 70 W (6,400 lumen) HPS lamp 0.40; for 50 W (4,000 lumen) HPS lamp or candlepower values of fixture with guard, multiply by Mercmaster II HID Photometric Data With 150-Watt High Pressure Sodium Lamp. Total Luminaire Efficiency = 73.1% CIE Type - Direct Spacing REPORT NUMBER: LP15LAN 150 W High Pressure Sodium fixture with 30 Angle Dome Reflector* Plane Criteria Coefficients of Utilization - Zonal Cavity Method Effective loor Cavity Reflectance 0.20 Diagonal 1.62 % Ceiling Rcc % Walls Rw Zone Lumens Zonal Lumen Summary Zone Lumens % Lamp % ixture Zone Lumens % Lamp % ixture Total Luminaire Efficiency = 81.1% REPORT NUMBER: LP15LJR5 CIE Type - Semi-Direct 150 W High Pressure Sodium fixture with Spacing Plane Criteria 8 Prismatic Glass Reractor - NEMA Type V* Coefficients of Utilization - Zonal Cavity Method Effective loor Cavity Reflectance 0.20 Diagonal 3.40 % Ceiling Rcc % Walls Rw Zone Lumens Zonal Lumen Summary Zone Lumens % Lamp % ixture Zone Lumens % Lamp % ixture Effective September, 2008 PAGE 92

93 * Photometric data is based on fixtures with 175- watt clear Metal Halide lamp (14,000 lumen). or candlepower values of fixtures with other MH lamps, use the following multipliers: for 250 W (20,500 lumen) MH lamp 1.46; for 100 W (8,500 lumen) MH lamp or candlepower values of fixture with guard, multiply by Mercmaster II HID Photometric Data With 175-Watt Metal Halide Lamp Total Luminaire Efficiency = 75.41% CIE Type - General Diffuse Spacing REPORT NUMBER: LP17HGG 175 W Metal Halide fixture with Globe only* Plane Criteria n/a Coefficients of Utilization - Zonal Cavity Method n/a Effective loor Cavity Reflectance 0.20 Diagonal n/a % Ceiling Rcc % Walls Rw Zone Lumens Zonal Lumen Summary Zone Lumens % Lamp % ixture Zone Lumens % Lamp % ixture Total Luminaire Efficiency = 63.8% CIE Type - Direct Spacing REPORT NUMBER: LP17HST 175 W Metal Halide fixture with Standard Dome Reflector* Plane Criteria Coefficients of Utilization - Zonal Cavity Method Effective loor Cavity Reflectance 0.20 Diagonal 1.66 % Ceiling Rcc % Walls Rw Zone Lumens Zonal Lumen Summary Zone Lumens % Lamp % ixture Zone Lumens % Lamp % ixture Effective September, 2008 PAGE 93

94 1-94 * Photometric data is based on fixtures with 175- watt clear Metal Halide lamp (14,000 lumen). or candlepower values of fixtures with other MH lamps, use the following multipliers: for 250 W (20,500 lumen) MH lamp 1.46; for 100 W (8,500 lumen) MH lamp or candlepower values of fixture with guard, multiply by Mercmaster II HID Photometric Data With 175-Watt Metal Halide Lamp. Total Luminaire Efficiency = 61.6% CIE Type - Direct Spacing REPORT NUMBER: LP17HAN 175 W Metal Halide fixture with 30 Angle Dome Reflector* Plane Criteria Coefficients of Utilization - Zonal Cavity Method Effective loor Cavity Reflectance 0.20 Diagonal 1.58 % Ceiling Rcc % Walls Rw Zone Lumens Zonal Lumen Summary Zone Lumens % Lamp % ixture Zone Lumens % Lamp % ixture Total Luminaire Efficiency = 73.9% REPORT NUMBER: LP17HJR5 CIE Type - Semi-Direct 175 W Metal Halide fixture with Globe and Spacing Plane Criteria 8 Prismatic Glass Reractor - NEMA Type V* Coefficients of Utilization - Zonal Cavity Method Effective loor Cavity Reflectance 0.20 Diagonal 3.78 % Ceiling Rcc % Walls Rw Zone Lumens Zonal Lumen Summary Zone Lumens % Lamp % ixture Zone Lumens % Lamp % ixture Effective September, 2008 PAGE 94

95 Mercmaster II HID Isofootcandle Data 1-95 ootcandle Chart (Initial Horiz. TC) Mercmaster II No Reflector No Guard High Pressure Sodium 70 Watt 5,800 Lumen 100 Watt 9,500 Lumen 150 Watt 16,000 Lumen Mounting Height Horizontal Distance from Mounting Point (t.) Lamp (t.) watt HPS watt HPS watt HPS ootcandle Chart (Initial Horiz. TC) Mercmaster II With Reflector No Guard High Pressure Sodium 70 Watt 5,800 Lumen 100 Watt 9,500 Lumen 150 Watt 16,000 Lumen Mounting Height Horizontal Distance from Mounting Point (t.) Lamp (t.) watt HPS watt HPS watt HPS Effective September, 2008 PAGE 95

96 1-96 Mercmaster Jr. HPS Enclosed and Gasketed HPS Lighting ixtures High Pressure Sodium. Suitable for Use in Wet Locations. UNILETS for Use with Threaded Metal Conduit. 120 V Integral Ballast. Medium Base Socket for Medium Base Lamps. Applications Inexpensive HID integrally ballasted fixture for use in hazardous locations inexpensive to buy and inexpensive to operate (uses onefifth as much electrical energy as incandescent and three-quarters as much as fluorescent). Enclosed and gasketed HID lighting fixtures for use in tunnels, walkways, bridges, storage facilities, processing plants, parking lots, foundries, manufacturing plants, power plants and other locations where moisture, dirt, dust or corrosive atmospheres are encountered. eatures Wireless design. Threading of fixture unit onto mounting hood makes electrical connection. Only wiring required is attaching two wires to connection block in mounting hood. Safe, easy servicing without disconnecting any wiring. Wireless fixture unit easily threads off mounting hood for convenient servicing. Quick, easy conversion from Appleton V-51 incandescent installation to Mercmaster Jr. HID. Just remove V-51 fixture unit and thread Mercmaster Jr. fixture unit onto existing V-51 mounting hood. Choice of mounting hoods. Standard fixtures in pendant, ceiling, outlet box, wall and stanchion mountings. Additional mounting hoods on page Standard pendant mounting hood for rigid or flexible mounting. Balanced round design automatically hangs plumb when used with flexible hanger. Unitized construction reduces installation and maintenance costs. Ballast has standard non-pcb biodegradable capacitors. Medium base socket is furnished with 200 C leads, prewired to the ballast. Porcelain socket assures trouble-free operation in high ambient installations. Prismatic glass globe or glass refractor is standard and threads directly into fixture housing. Eliminates glare and provides uniform Effective September, 2008 PAGE 96 UL 1598A and 844 Conversion from Appleton V-51 incandescent installation to HID Mercmaster Jr. is easy and fast. Step No. 1: After power is shut off, remove present incandescent V-51 fixture unit from existing V-51 mounting hood. light distribution. iberglass-reinforced polyester reflector for exceptionally severe corrosive atmospheres. Vented for cooler, dirt-free operation, increased lumen output. Standard Materials Mounting hoods: copper-free aluminum (4/10 of 1% max. copper content) or malleable iron. Ballast bodies: copper-free aluminum (4/10 of 1% max. copper content). Guards: copper-free aluminum (4/10 of 1% max. copper content) or steel. Reflectors: fiberglass reinforced polyester or porcelain. Globe: 35 W-100 W, threaded prismatic glass and threaded polycarbonate; 150 W, threaded heatresistant prismatic glass. Refractor: heat-resistant prismatic glass. Step No. 2: Thread Mercmaster Jr. HID fixture unit onto existing V-51 mounting hood and conversion is completed. Standard inishes Ballast bodies, aluminum guard and VMA, VXHA-A, OBVW1-A, OBV1-A, JBW1-A, JB1-A, GSW2 and MS mounting hoods: epoxy powder coat finish, electrostatically applied for complete, uniform surface protection. VA, VXHA, OBVW1, OBV1, GS-2, JBW1, and JB1 malleable iron mounting hoods: triple coat (1) zinc electroplate; (2) dichromate; and (3) epoxy powder coat. Steel guard: zinc electroplate. Options uses for fixtures. actory installed. Add suffix -. Compliances UL Standard 1598A and UL 844 NEMA 4X Marine Type Electric ixture Outside Type (Salt Water)

97 Mercmaster Jr. HPS Classified Area Suitability and Ballast Data 1-97 Thermal Suitability of Mercmaster Jr. ixtures Table at left below shows maximum operating temperatures of Mercmaster Jr. fixtures for Class I, Div. 2, in a 40 C ambient. Per NEC 500-2(c), the temperature marking on fixtures shall not exceed the ignition temperature of the specific gas or vapor to be encountered. NEC 500-2(b) states that these markings (Identification Numbers) marked on equipment nameplates shall be in accordance with Table 500-2(b). This NEC table is duplicated, as it applies to Appleton Mercmaster Jr. fixtures, in the table below. As shown, the higher the Temperature Identification Number, the cooler the fixture operates. Keep this in mind when selecting a fixture for a specific gas or vapor shown on pages 6 and 7. EXAMPLE: Gasoline (56-60 octane) ixture with Globe and Reflector To determine Mercmaster Jr. thermal suitability for the above example: (1) Check pages and for ignition temperature of gas or vapor to be encountered. Page reveals that octane gasoline has an ignition temperature of 280 C. (2) Look in table below for fixtures under With Globe & Reflector that do not exceed the 280 C ignition temperature of the gasoline. (3) Select the best fixture for your purpose. The 35 W, 50 W, 70 W or 100 W fixture with globe and reflector is acceptable because none of these fixture lamp surfaces exceed the 280 C ignition temperature of the gasoline. Class I, Div. 2, Groups A, B, C and D Temperature Identification Numbers of Mercmaster Jr. ixtures Class II, Div. 1 & 2, Groups E, and G Temperature Identification Numbers With Globe or with Globe & Reflector With 8 Refractor With Globe, with Globe & Reflector, or With 8 Refractor Lamp Watts UL/NEC Temp. Ident. No. UL/NEC Temp. Ident. No. UL/NEC Temp. Ident. No. Nameplate Marking Temperature Range ( C) Nameplate Marking Temperature Range ( C) Lamp Watts Nameplate Marking Temperature Range ( C) Groups 35 T T T4C E,, G 50 T2D T T3C E,, G 70 T2B T2C T3B E,, G* 100 T2A T2B E,, G** 150 T T2A * 70W suitable for Groups E and with globe; suitable for Groups E,, and G with refractor. ** 100W suitable for Groups E, and G with refractor only. Ambient Suitability of Mercmaster Jr. ixtures 35W 50W 70W 100W 150W 40 C 40 C 25 C 25 C 25 C All fixtures suitable for operation at -40. Retrofits Incandescent ixtures Easily and Quickly 35 W HPS Comparable to 100/150 W Incandescent Lamp 50 W HPS Comparable to 200 W Incandescent Lamp 70 W HPS Comparable to 300 W Incandescent Lamp 100 W HPS Comparable to W Incandescent Lamp 150 W HPS Comparable to W Incandescent Lamp Electrical Specifications (Reactor Ballasts) Lamp Watts Line Voltage 60 Hz Line Current in Amperes Input Watts Starting HP Operating HP Optional actory-installed uses Add Suffix - Available as a factory installed item with Mercmaster Jr. fixtures. These are guidelines only. Light distribution and other factors must be taken into consideration. Effective September, 2008 PAGE 97

98 1-98 With Globe: 35 W, 50 W:➊ Class I, Div. 2, Groups A,B,C,D Class II, Div. 1 & 2, Groups E*,,G Class III 70 W:➊ Class I, Div. 2, Groups A,B,C,D Class II, Div. 1 & 2, Groups E*, 100 W, 150 W:➊ Class I, Div. 2, Groups A,B,C,D With Refractor (NEMA V): 35 W, 50 W, 70 W, 100 W:➊ Class I, Div. 2, Groups A,B,C,D Class II, Div. 1 & 2, Groups E*,,G, Class III 150 W:➊ Class I, Div. 2, Groups A,B,C,D With Globe, Less Guard With Globe, Less Guard With Refractor (NEMA V) With Refractor (NEMA V) Mercmaster Jr. HPS 35 W, 50 W, 70 W, 100 W, 150 W UL Standards 1598A, 844, Marine Type Electric ixtures Outside Type (Salt Water). NEMA 4A. Complete with Mounting Hood. Medium Base Socket. High Power actor (Min. P.. 90%). Integral Ballast for 120 V Line Operation. Enclosed and Gasketed Epoxy Clad. ANSI Hub Catalog Number❻ Type Mounting Lamp Watts Lamp Type Size (Inches) With Globe, Less Guard With Refractor (NEMA V) Pendant 35 S76 3/4 MA MA3575J-120 Aluminum mounting hood 1 MA MA3510J-120 and ballast body. 50 S68 3/4 MA MA5075J-120 One Hub, 1 MA MA5010J-120 Rigid or lexible Mounting 70 S62 3/4 MA MA7075J MA MA7010J S54 3/4 MA MA1075J MA MA1010J S55 3/4 MA MA1575J MA MA1510J-120 Ceiling 35 S76 3/4 MC MC3575J-120 Aluminum mounting hood and ballast body. ive Hubs, our Close-Up Plugs 1 MC MC3510J S68 3/4 MC MC5075J MC MC5010J S62 3/4 MC MC7075J MC MC7010J S54 3/4 MC MC1075J MC MC1010J S55 3/4 MC MC1575J MC MC1510J-120 Wall❹ 35 S76 MGSW MGSW35J-120 Malleable iron mounting hood and 50 S68 MGSW MGSW50J-120 aluminum ballast body. its GSU Cast 70 S62 MGSW MGSW70J-120 Boxes listed on page Gasket 100 S54 MGSW MGSW10J-120 and screws furnished with fixture. 150 S55 MGSW MGSW15J-120 With Globe, Less Guard With Refractor (NEMA V) Wall❹ 35 S76 MJBW MJBW35J-120 Class I, Div. 2 only 50 S68 MJBW MJBW50J-120 Aluminum mounting hood and ballast 70 S62 MJBW MJBW70J-120 body. its JBX Cast Boxes listed on 100 S54 MJBW MJBW10J-120 page Gasket and screws 150 S55 MJBW MJBW15J-120 furnished with fixture. With Globe, Less Guard With Refractor (NEMA V) ➊ The MJBW Wall Mount ixture is suitable for Class I, Div. 2, Groups A, B, C and D only. ❷ UL Standard 1598A supersedes UL Standard ❸ All fixtures on this page comply with UL Standard 844 except MJBW Wall Mount ixture, which is not suitable for Class II, Div. 1. ❹ Using cast outlet box (listed on page 1-126) with Wall Mount ixture provides the following clearances: for the globe JBX box, 1-5/8 from wall; GSU box, 2 from wall; for the refractor JBX box, 15/16 from wall; GSW box, 1-5/16 from wall. Reflectors cannot be used with the wall mount fixtures. ❺ Stanchion Mount can be used with standard dome or 30 angle reflector. ❻ To order fixture with guard, add G before voltage (example: MA3575G-120). * Per NEC 502-1, there is no such classification as Class II, Div. 2, Group E. Effective September, 2008 PAGE Stanchion❺ 35 S76 1-1/4 MS MS35125J-120 Aluminum mounting hood 1-1/2 MS MS35150J-120 and ballast body. 50 S68 1-1/4 MS MS50125J-120 One hub. 1-1/2 MS MS50150J S62 1-1/2 MS MS70125J /2 MS MS70150J S54 1-1/4 MS MS10125J /2 MS MS10150J S55 1-1/4 MS MS15125J /2 MS MS15150J-120

99 Mercmaster Jr. HPS ixtures and Accessories 1-99 Lamp ANSI Lamp Catalog Number Type Mounting Watts Type With Globe❷ With 8 Refractor Outlet Box ixture 35 S76 MOB MOB35J-120 Aluminum ballast housing, complete with aluminum mounting hood. Epoxy clad. 50 S68 MOB MOB50J-120 Use with SEH and 3-1/4 or 4 Octagonal 70 S62 MOB MOB70J-120 Outlet Box. ixture furnished with 100 S54 MOB MOB10J-120 mounting plate and gasket. Octagonal boxes not suitable for classified locations. 150 S55 MOB MOB15J-120 Catalog Number Mounting Hoods for Use With ixture Units on Page Aluminum Malleable Iron Pendant Mounting urnished with connection block, gasket and screws. 1/2 VA50 VMA VXHA VA 3/4 VMA75 VA75 1 VMA100 VA100 Ceiling Mounting ive Hubs urnished with connection block, gasket, screws and four close-up plugs. 1/2 VXHA50-A VXHA50 3/4 VXHA75-A VXHA75 1 VXHA100-A VXHA100 Cast/Outlet Box Mounting its SEH and 3-1/4 or 4 Octagonal Box➊ urnished with connection block, mounting plate and gasket. Octagonal outlet box not suitable for classified locations. OBVW GSW JBW MS OBV GS JB Wall❸ OBVW1-A OBVW1 Ceiling OBV1-A OBV1 GS Round Base its GSU Cast Boxes❷ urnished with connection block, gasket and screws. Wall❸ GSW2 Ceiling GS2 JB Round Base its JBX Cast Boxes❷ urnished with connection block, gasket and screws. Wall❸ JBW1-A JBW1 Ceiling JB1-A JB1 Stanchion Mounting❹ 25 Stanchion furnished with connection block and screws. 1-1/4 MS /2 MS-150 ➊ Order SEH box from catalog section A and octagonal box from Section OB. To order fixture with guard, add G before voltage (example: MOB35G-120). ❷ Order JBX or GSU box on page ❸ Reflectors cannot be used with wall mount fixtures. See dimensions on page for globe or refractor clearance from wall for these fixtures. ❹ Stanchion mounting hood can be used with standard dome or 30 angle reflector. or other ceiling and wall mounting hoods, see catalog pages 2-18 and Effective September, 2008 PAGE 99

100 1-100 Mercmaster Jr. HPS ixture Units and Accessories for Medium Base Lamps ixture Unit Ballast Body Description ANSI Lamp Watts Lamp Type Catalog Number ixture Units Ballast body with globe (VPGL-1 with 35 W, S76 MUL W, 70W and 100W and VPGL-1HR with 150 W). 50 S68 MUL Use with mounting hoods on page or any 70 S62 MUL V-51 series mounting hood. Polyester or porcelain reflector and aluminum guard are available. High 100 S54 MUL power factor (min. P.. 90%). Ballast provides 120 V 150 S55 MUL line operation. Ballast Bodies Use with mounting hoods on page or any 35 S76 MBL V-51 series mounting hood and with refractor or 50 S68 MBL globe listed. Order other accessories below as 70 S62 MBL desired. High power factor (min. P.. 90%). Ballast provides 120 V line operation. 100 S54 MBL S55 MBL Reflectors 35 W-150 W➊ Porcelain Polyester Standard (porcelain, 16 dia.; polyester, 16-1/4 dia.) LPR-25ST LPRP-25ST 30 Angle (porcelain, 12 dia.; polyester, 14-3/8 dia.) LPR-25AN LPRP-25AN Globes and Guard 35 W-150 W Clear Heat-Resistant Prismatic Glass VPGL-1HR Glass Polycarbonate Polycarbonate (100W lamp max.)❷ Copper-ree Aluminum Guard VPGL-2PL VPGU-1 Refractors and Guard 35 W-150 W Closed Prismatic Glass 8 Refractors NEMA V NEMA II Steel Guard for 8 Refractors LPJR-5CG LPJR-2CG LPBG-8 JBX JBX Cast Conduit Outlet Boxes❸ Aluminum. 1-5/16 inside depth. our tapped openings, two close-up plugs and mounting lugs. Use with MJBW wall mount fixture (page 1-124) and JB round base mounting hoods (page 1-125) Size (Inches) Catalog Number 1/2 JBX50L-A 3/4 JBX75L-A GSU Cast Conduit Outlet Box (orm 20)❹ JRS-100 GSU-20 GSU-100 Malleable iron. 1-3/4 inside depth. our 3/4 hubs with four 3/4 to 1/2 reducers, and three 1/2 close-up plugs. Use with MGSW wall mount fixture (page and GS round base mounting hoods (page 1-125). Replacement Socket 35 W-150 W (Medium Base) 1/2 or 3/4 GSU-20 1 GSU-100 JRS-100 VPGL-GK Replacement Globe Gasket, Silicone Rubber 35W-150W VPGL-GK ➊ V-51 reflectors cannot be used with Mercmaster Jr. ixtures. ❷ Do not use Polycarbonate Globes in ambients exceeding 25 C. These globes for burning in vertical base-up position only. ❸ Using JBX Box with these fixtures and mounting hoods provides 15/16 clearance from wall with refractor and 1-5/8 clearance from wall with globe. ❹ Using GSU Box with these fixtures and mounting hoods provides 1-5/16 clearance from wall with refractor and 2 clearance from wall with globe. Effective September, 2008 PAGE 100

101 Mercmaster Jr. HPS Dimensions: 35 W, 50 W, 70 W, 100 W and 150 W ixture with Guard and Polyester Reflectors MBL Ballast Body ixture with 8 Refractor VXHA Ceiling Mount VMA Pendant Mount GSW Wall Mount❸ and GS Ceiling Mount with GSU Box❹ Stanchion Mount❺ OBV Outlet Box Mount JBW Wall Mount❸ with JBX Box❹ ➊ Mounting holes 9/32 diameter on 5-1/8 centers. ❷ Mounting plate is a separate piece furnished with outlet box mount fixture. The 2.75 dimension is for mounting on 3-1/4 octagonal boxes and the 3.50 dimension is for 4 octagonal boxes. ❸ Wall mount fixtures provide the following wall clearances: with GSU box 2 from wall with globe and 1-5/16 from wall with refractor; with JBX box 1-5/8 from wall with globe and 15/16 from wall with refractor. Reflectors cannot be used with wall mount fixtures. ❹ Order GSU or JBX box separately. ❺ Standard dome or 30 angle reflectors can be used with stanchion mount. Effective September, 2008 PAGE 101

102 1-102 * Photometric data shown below is based on a High Pressure Sodium, 100-watt, E-17 (9,500 lumens) clear lamp. or candlepower values for 35 W HPS lamp, use multiplier of (2,250 lumens); for 50 W, (4,000 lumens); for 70 W, (6,300 lumens); for 150 W, (16,000 lumens). Mercmaster Jr. HPS Photometric Data for Medium Base Lamps Total Luminaire Efficiency = 86.4% CIE Type - General Diffuse Spacing REPORT NUMBER: MA10LG 100 W High Pressure Sodium fixture with Globe only* Plane Criteria n/a Coefficients of Utilization - Zonal Cavity Method n/a Effective loor Cavity Reflectance 0.20 Diagonal n/a % Ceiling Rcc % Walls Rw Zone Lumens Zonal Lumen Summary Zone Lumens % Lamp % ixture Zone Lumens % Lamp % ixture Total Luminaire Efficiency = 63.0% CIE Type - Direct Spacing REPORT NUMBER: MA10LST 100 W High Pressure Sodium fixture with Standard Dome Reflector* Plane Criteria Coefficients of Utilization - Zonal Cavity Method Effective loor Cavity Reflectance 0.20 Diagonal 1.86 % Ceiling Rcc % Walls Rw Zone Lumens Zonal Lumen Summary Zone Lumens % Lamp % ixture Zone Lumens % Lamp % ixture Effective September, 2008 PAGE 102

103 * Photometric data shown below is based on a High Pressure Sodium, 100-watt, E-17 (9,500 lumens) clear lamp. or candlepower values for 35 W HPS lamp, use multiplier of (2,250 lumens); for 50 W, (4,000 lumens); for 70 W, (6,300 lumens); for 150 W, (16,000 lumens). Mercmaster Jr. HPS Photometric Data for Medium Base Lamps Total Luminaire Efficiency = 66.0% CIE Type - Direct Spacing REPORT NUMBER: MA10LAN 100 W High Pressure Sodium fixture with 30 Angle Dome Reflector Plane Criteria Coefficients of Utilization - Zonal Cavity Method Effective loor Cavity Reflectance 0.20 Diagonal 1.80 % Ceiling Rcc % Walls Rw Zone Lumens Zonal Lumen Summary Zone Lumens % Lamp % ixture Zone Lumens % Lamp % ixture Total Luminaire Efficiency = 75.4% REPORT NUMBER: MA10LN5 CIE Type - Semi-Direct 100 W High Pressure Sodium fixture with Spacing Plane Criteria 8 Prismatic Glass Reractor - NEMA Type V Coefficients of Utilization - Zonal Cavity Method Effective loor Cavity Reflectance 0.20 Diagonal 1.76 % Ceiling Rcc % Walls Rw Zone Lumens Zonal Lumen Summary Zone Lumens % Lamp % ixture Zone Lumens % Lamp % ixture Effective September, 2008 PAGE 103

104 1-104 Mercmaster Jr. HPS ootcandle Data for Medium Base Lamps No Reflector No Guard LAMP: High Pressure Sodium Medium Base, Clear E-17 WATTS LUMENS 35 2, , , , ,000 ootcandle Chart (Initial Horizontal TC) Mounting Horizontal Distance from Mounting Point (t.) Lamp Height (T) W W W W W Standard Polyester Reflector No Guard LAMP: High Pressure Sodium Medium Base, Clear E-17 WATTS LUMENS 35 2, , , , ,000 Effective September, 2008 PAGE 104 ootcandle Chart (Initial Horizontal TC) Mounting Horizontal Distance from Mounting Point (t.) Lamp Height (T) W W W W W

105 Mercmaster Refractors IES/NEMA Distribution Curves NEMA Type I NEMA Type II NEMA Type III NEMA Type IV NEMA Type V Effective September, 2008 PAGE 105

106 1-106 UL 1598A Stylmaster HID Enclosed and Gasketed ixtures for Use with HID Remote Ballasts Copper-ree Aluminum Mounting Hoods. Porcelain Steel and Polyester Reflectors. See Page 2-10 for dimensions. Hub Size Catalog Number Description (Inches) With Globe Globe and Guard Hood Only Pendant Rigid or lexible Mounting Mogul Base for 50 W-150 W HPS, and 175 W-250 W MH 1/2 3/4 VPAM2575 VPAM2575G VPAM75 Porcelain Steel and Polyester Reflectors or 50 W-150 W HPS, and 175 W-250 W MH Porcelain Polyester Standard Dome LPR-25ST LPRP-25ST 30 Angle LPR-25AN LPRP-25AN 3/4 Tapped opening furnished with 3/4 to 1/2 reducer for 1/2 stems. Effective September, 2008 PAGE 106

107 Stylmaster HID Globes, Guards and Gasket Glass Globe Coated Glass Globe Item Description Catalog Number Prismatic Glass Globes or 50 W-150 W HPS, Clear* VPGL-2 and 175 W-250 W MH Clear Heat-Resistant* VPGL-2HR Amber VPGL-2AM Blue VPGL-2BL Green VPGL-2GR Red VPGL-2RE Coated Tuff-Skin Glass Globes or use in areas where fixture is subject to extreme thermal shock Clear Heat-Resistant VPGL-2HRT Polycarbonate Globe Polycarbonate Globes Impact-Resistant** Use 100-watt lamp max. Clear Do not use in ambients Amber exceeding 25 C Green Red VPGL-2PL VPGL-2AMPL VPGL-2GRPL VPGL-2REPL Guard Copper-ree Aluminum Guard 50 W-150 W HPS, and 175 W-250 W MH VPGU-2 Socket Replacement Porcelain Shock-Absorbing Socket 50 W-150 W HPS, Pendant and 175 W-250 W MH (Mogul Base) Wall & Ceiling VPTS-2 VPLR-25 Globe Gasket Replacement Globe Gasket Silicone Rubber 50 W-150 W HPS, and 175 W-250 W MH VPGL-GK * Heat-resistant glass furnished as standard with 150 W HPS and 175 W and 250 W MH. Clear glass furnished as standard with 50 W-100 W HPS. ** Polycarbonate globes are shatter-resistant for use in processing plants, canneries, dairies, bakeries or anywhere broken glass would prove a hazard. Ideally suited for areas where vandalism and high replacement and high maintenance costs are a problem. Do not use in ambients exceeding 25 C. or burning in vertical base up position only. Registered Trademark of Thomas Manufacturing Corporation, Parkton, Md. It is recommended that guards be used with these globes. Effective September, 2008 PAGE 107

108 1-108 Corroflood 250/400 Stainless Steel loodlight Integrally Ballasted loodlights for 250 W or 400 W High Pressure Sodium or Metal Halide Mogul Base Lamps. or Marine, Class I, Div. 2 Hazardous Locations and Corrosive Environments. Applications Powerful, efficient weatherproof lighting for medium and large areas such as chemical plants, refineries, shipboard and marine industrial process areas where severely corrosive agents are present. eatures Compact in size, rugged and dependable. Easy to install and service. Integral ballast; choice of multi-tap for 120, 208, 240, 277 or 480 volt. Completely assembled fixture saves installation time and cost. Easily removable ballast tray. Hinged door. Seamless welded construction. Can be mounted in any position ranging from lens down to horizontal, lens up. Stainless steel latches to allow relamping without tools. Standard Materials ixture body and trunnion arm: 316 stainless steel. 16 gauge 316 stainless steel. Lens: thermal-shock-resistant and tempered impact-resistant glass. Gasket: heavy-duty, high-temperature silicone rubber, firmly seated. Socket: heavy-duty, mogul base porcelain with heavy gauge brass, nickel-plated, double lamp-grip screw shell and spring-loaded center contact. Reflector: compound parabolic, double segment, Alzak* finished aluminum for optimum efficiency. Compliances UL Standard 1598A UL Standard 844 Marine Type Electric ixtures Outside Type (Salt Water) NEMA 4X * Alzak is a proprietary term of the Aluminum Corporation of America. Effective September, 2008 PAGE 108

109 UL Listed Class I, Div. 2 Groups A,B,C,D Suitable for Marine, Outdoor Salt Water Location UL 1598A, UL 844 NEMA 4X Corroflood 250/400 Stainless Steel loodlight Integrally Ballasted loodlights for 250 W or 400 W High Pressure Sodium or Metal Halide Mogul Base Lamps. or Marine, Class I, Div. 2 Hazardous Locations and Corrosive Environments. Ordering Information or Class I, Div. 2 Classified Duty and Marine Lamp Type Line Voltage Yoke Mount Catalog Number* High Pressure Sodium 400 W HPS SS771L-MT-I/ W HPS 480 SS771L-48-I/ W HPS SS671L-MT-I/ W HPS 480 SS671L-48-I/2 350 Metal Halide 400 W MH SS771H-MT-I/ W MH 480 SS771H-48-I/ W MH SS671H-MT-I/ W MH 480 SS671H-48-I/2 350 T Rating Ballast has primary taps for 120 V, 208 V, 240 V and 277 V. * Quartz emergency lamp not available for Class I, Div. 2 fixtures. Consult factory for emergency quartz for non-classified areas. loodlights have 3/4 N.P.T. tapped hub for power entry. Mounting ittings and Accessories Dimensions Description Cat. No. Dimensions Description Cat. No. Crossarm Mounting Bracket Has 180 horizontal adjustment degree marked. acilitates mounting floodlight to crossarm or other flat surface, or to G-AM-8-WB. Includes floodlight yoke bolts. Malleable iron, zinc plated, chromate sealed, architectural bronze POLYESTER finish. G-AM-8-CA Poletop Slip-itter Slip-fits 1-1/2 or 2 pipe size poletop tenons. Includes floodlight yoke bolts, 3 locking bolts, and cord grip. Body is malleable iron-zinc plated, chromate sealed, with cast aluminum cap. Assembly has architectural bronze POLYESTER finish. G-S20 Pipe or Wall Mount Bracket Used with G-AM-8-CA. Clamps to 1 to 2-1/2 pipe, vertical or horizontal, or mounts on flat surfaces. Includes U-bolt and crossarm bracket bolts. Malleable iron, zinc plated, chromate sealed, with architectural bronze POLYESTER finish. G-AM-8-WB Poletop Slip-itter Slip-its 2 or 2-1/2 poletop tenons. Includes floodlight yoke bolts, 3 locking bolts and cord grip. Malleable iron, zinc plated, chromate sealed, with architectural bronze POLYESTER finish. G-AM-8-S Effective September, 2008 PAGE 109

110 1-110 Corroflood 250/400 Stainless Steel loodlight Integrally Ballasted loodlights for 250 W or 400 W High Pressure Sodium or Metal Halide Mogul Base Lamps. or Marine, Class I, Div. 2 Hazardous Locations and Corrosive Environments. Typical ootcandle Values MH 45 Mtg. Ht. ootcandles for Iso-ootcandle Lines ootcandles for Iso-ootcandle Lines Mtg. A B C D E Ht. A B C D E 400 W HPS 250 W HPS Distance in terms of mounting height B A C D E W MH 250 W MH Distance in terms of mounting height (i.e. ratio of distance to height. 20 mounting height, 1 means 20 ; 2 means 40, etc.) Photometric charts available on request. Electrical Specifications (All ballasts are CWA type.) Line Volts Starting Amps Operating Amps Total Watts Starting Amps Operating Amps Total Watts 400W High Pressure Sodium 400W Metal Halide W High Pressure Sodium 250W Metal Halide Effective September, 2008 PAGE 110

111 Class I, Div. 2, Groups A,B,C,D Maintains Class I, Div. 2 rating for Mercmaster III Low Profile, Mercmaster III, and Mercmaster III 400 Series Luminaires NEMA 4X Hazardous Location Photocontrols actory-sealed PCD2 Series Hazardous Location Photocontrol or use in Class I, Div. 2, Groups A,B,C,D locations. Applications Encapsulated photocontrol provides automatic dusk-to-dawn lighting control in Class I, Div. 2 locations. Typical applications include walkways, security areas and any other outdoor lighting application. or use with Mercmaster III Low Profile, Mercmaster III, and Mercmaster III 400 Series Luminaires. or remote mounting in S Boxes. eatures actory-sealed design eliminates the need for an explosionproof enclosure. Can be easily installed in the field. Solid state design for performance and reliability. Available for 120, 208, 240, or 277 volts W H.I.D. incandescent or fluorescent, 50/60 HZ V.A. Voltage/Ampere Minimum time delay: 15 seconds to eliminate nuisiance tripping. Turns fixture on at 3 footcandles, off at 8 footcandles. Provided with (3) 18AWG stranded leads 6 in length. Will fit through standard 1/2 knockout. Materials Encapsulated with epoxy sealing compound. S Cover: aluminum Compliances Class I, Div. 2, Groups A,B,C,D UL Standards: 1604 Hazardous (Classified) Locations NEMA 4X Ordering Information actory-installed Photocontrol Suffix Designation* PC120 PC208 PC240 PC277 Voltage Range 120 V, 50/60 Hz 208 V, 50/60 Hz 240 V, 50/60 Hz 277 V, 50/60 Hz Add to fixture catalog after voltage; i.e.: KPWBL1075MTPC12. Photocontrol in S cover for use with S/D box (Section B) Catalog Number Voltage Range SKA-PC120D2 120V, 50/60 Hz SKA-PC247D V, 50/60 Hz Supplied with two stainless steel screws. or neoprene gasket, order catalog number S-GKR-1N. Photocontrol for field installation Catalog Number Max. Current Voltage Range PC120D2 8.3 A 120 V, 50/60 Hz PC247D2 3.5 A V, 50/60 Hz Dimensions 1.13 (2.87 cm) Mercmaster III wall mounting hood with photocontrol installed shown (3.49cm) 0.69 (1.75 cm) 2.56 (6.50 cm) 1.19 (3.02 cm) 1.94 (4.92 cm) Effective September, 2008 PAGE 111