500 Amp Powerpack. Owner s Manual

Transcription

1 500 Amp Powerpack Owner s Manual WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury. Item #53015 SAVE THESE INSTRUCTIONS

2 Thank you very much for choosing a Strongway product! For future reference, please complete the owner s record below: Serial Number/Lot Date Code: Purchase Date: Save the receipt, warranty, and this manual. It is important that you read the entire manual to become familiar with this product before you begin using it. This powerpack is designed for certain applications only. Northern Tool & Equipment is not responsible for issues arising from modification or improper use of this product such as an application for which it was not designed. We strongly recommend that this product not be modified and/or used for any application other than that for which it was designed. For technical questions, please call Page 2 of 17

3 Table of Contents Intended Use... 4 Specifications... 4 Important Safety Information... 5 First Aid... 8 Main Parts of Product... 8 Before Each Use... 8 Operating Instructions... 9 Using the Air Compressor Recharging the Battery Maintenance Troubleshooting Parts List Replacement Parts Limited Warranty Page 3 of 17

4 Intended Use The Strongway 200W 500A Powerpack is easy to use and designed for years of reliable service. It can run many DC appliances whenever you need power for work or play, at home or on the road. The 500 Amp powerpack has a battery inside, it is designed for Jumpstarting vehicles as SUVs, trucks, and vans. The Strongway 500 Amp powerpack can: Power 115V AC appliances Power 12V DC appliances Charges USB-chargeable devices Jumpstart vehicle engines Over load protection for 12V DC outlet LED light for emergency Abbreviations and Acronyms A Ampere AC Alternating Current Ah Amp-hours DC Direct Current ma Milli-Ampere V Volt LED Light-Emitting Diode PSI Pounds per Square Inch Specifications 12V DC Power Section Boost Ampere 500 Instantaneous Cranking Amps Battery 20Ah 12V Sealed Lead-acid Battery Jump Start Cables (size/length) 6AWG / 2Ft AC Charging Adapter 15V 400mA 12V DC Power Socket 20A max. (fuse protected) 5V USB Output 3.1A (2 USB ports shared) Air Compressor 100 PSI (lb./in 2 ) 115V AC Power Section Output Power 200W Continuous Output Power 220W Five Minute AC Output Power 400W AC Output Surge Capacity Output Voltage 105V-125V Output Frequency 58Hz-62Hz Output Wave Form Modified Sine Wave Low Battery Alarm 11±0.3VDC Low Battery Shut-down 10.5±0.3VDC Physical Specifications Ambient Operating Temperature Range (0-40 ) Storage Temperature Range (0-30 ) Package Dimensions LxWxH 36 X 27X27.5cm Weight 17.6 lbs. (8 kg.) Page 4 of 17

5 Important Safety Information Read and understand all instructions. Failure to follow all instructions may result in serious injury or property damage. The warnings, cautions, and instructions in this manual cannot cover all possible conditions or situations that could occur. Exercise common sense and caution when using this powerpack. Always be aware of the environment and ensure that the tool is used in a safe and responsible manner. Do not allow persons to operate or assemble the powerpack until they have read this manual and have developed a thorough understanding of how it works. Do not modify this powerpack in any way. Unauthorized modification may impair the function and/or safety and could affect the life of the product. There are specific applications for which the product was designed. Use the right tool for the job. DO NOT attempt to force small equipment to do the work of larger industrial equipment. There are certain applications for which this equipment was designed. It will be safer and do a better job at the capacity for which it was intended. DO NOT use this equipment for a purpose for which it was not intended. Industrial or commercial applications must follow OSHA requirements. This powerpack may contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. WORK AREA SAFETY Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well lit. Cluttered, wet, or dark work areas can result in injury. Using the powerpack in confined work areas may put you dangerously close to other cutting tools and rotating parts. Do not use the powerpack where there is a risk of causing a fire or an explosion; e.g., in the presence of flammable liquids, gases, or dust. The product can create sparks, which may ignite the flammable liquids, gases, or dust. Keep children and bystanders away from the work area while operating the tool. Do not allow children to handle the powerpack. PERSONAL SAFETY Risk of explosive gases. Working in the vicinity of a lead acid battery is dangerous. Batteries generate explosive gases during normal battery operation. Do not smoke, use matches, or a cigarette lighter while near batteries. Do not handle the battery while wearing vinyl clothing. The static discharge from vinyl clothing rubbing together may ignite explosive gases, causing injury and/or property damage. Stay alert, watch what you are doing, and use common sense when operating the powerpack. Do Page 5 of 17

6 not use the powerpack while you are tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating the tool may result in serious personal injury. Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. Air vents on the tool often cover moving parts and should be avoided. Wear the proper personal protective equipment when necessary. Use ANSI Z87.1 compliant safety goggles (not safety glasses) with side shields, or when needed, a face shield. Use a dust mask in dusty work conditions. Also use non-skid safety shoes, hardhat, gloves, dust collection systems, and hearing protection when appropriate. This applies to all persons in the work area. Do not overreach. Keep proper footing and balance at all times. Ensure the power switch is off prior to plugging in the tool. Remove keys or wrenches before connecting the tool to an air supply, power supply, or turning on the tool. A wrench or key that is left attached to a rotating part of the tool may cause personal injury. ELECTRICAL SAFETY Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plugs. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. If the tools should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user. Double insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double insulation eliminates the need for the three wire grounded power cord and grounded power supply system. Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is grounded. Do not expose the unit to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. Do not abuse the power cord. Never use the power cord to carry the tools or pull the plug from an outlet. Keep the power cord away from heat, oil, sharp edges, or moving parts. Replace damaged power cords immediately. Damaged power cords increase the risk of electric shock. CAUTION POWERPACK USE AND CARE Do not force the powerpack. Products do a better job and are safer when used in the manner for which they are designed. Plan your work, and use the correct product for the job. Check for damaged parts before each use. Carefully check that the powerpack will operate properly and perform its intended function. Replace damaged or worn parts immediately. Never operate the powerpack with a damaged part. Do not use a powerpack with a malfunctioning switch. Any power tool that cannot be controlled with the power switch is dangerous and must be repaired by an authorized service representative before using. Page 6 of 17

7 Disconnect the power/air supply from the product and place the switch in the locked or off position before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk of starting the tool accidentally. Store the powerpack when it is not in use. Store it in a dry, secure place out of the reach of children. Inspect the tool for good working condition prior to storage and before re-use. Use only accessories that are recommended by the manufacturer for use with your powerpack. Accessories that may be suitable for one product may create a risk of injury when used with another tool. Never use an accessory that has a lower operating speed or operating pressure than the tool itself. Do not leave the powerpack running unattended. Specific Operation Warnings Do not use the unit for charging dry-cell batteries that are commonly used with home appliances. These batteries may burst and cause injury and/or property damage. Use the unit for charging/boosting a lead-acid battery only. An incorrect connection may cause sparking. Ensure that you have the proper polarity before jump starting. Vehicles that have on-board computer systems may be damaged if vehicle battery is jump started. Before jump starting, read the vehicle s owner s manual to confirm that external starting assistance is suitable. Wear ANSI Z87.1 compliant safety goggles during use. Do not smoke or allow a spark or flame in the vicinity of the vehicle battery or powerpack. Remove all metal items such as jewelry and watches when working with a lead acid battery. A lead acid battery can produce a short circuit current high enough to cause injury, Always battery clamps when not in use. Never touch battery clamps together. This can cause dangerous sparks, power arcing and/or explosion. Always disconnect the negative jumper cable first, followed by the positive jumper cable. Do not expose the battery to fire or extreme heat. Doing so may result in the battery exploding, causing injury. Do not operate the powerpack in a closed area or restrict ventilation in any way. Use for jump starting a 12 volt battery only. Do not connect to a 6 volt or 24 volt battery system. This system is not designed to be used as a replacement for vehicular battery. Do not attempt to operate a vehicle that does not have a battery installed. Excessive engine cranking can damage a vehicle s starter motor. If the engine fails to start after recommended number of attempts, discontinue jump-start procedures. Do not use this powerpack on a watercraft. It is not rated for marine applications. Keep this unit upright while storing, using, and recharging. To prevent damage to the powerpack, keep it out of direct sunlight, direct heat, and moisture. Not for use by or around children. Page 7 of 17

8 First Aid SKIN: if battery acid contacts skin or clothing, wash immediately with soap and water for at least 10 minutes. If redness, pain, or irritation occurs, seek medical attention. EYES: if battery acid comes in contact with eyes, flush eyes immediately, for a minimum of 15 minutes and seek immediate medical attention. Main Parts of Product Reference. Subassembly 1 Boosting manual switch 2 DC socket fuse 3 12V DC sockets 4 115V AC outlets 5 Press to decrease the desired pressure for compressor 6 Press to increase the desired pressure for compressor 7 Press to set the desired pressure for compressor, press again to start working 8 Air compress On/Off switch 9 Swivel work light 10 LCD display 11 Charging port 12 USB ports 13 Work light switch (ON-SOS-flash-OFF) 14 USB ON/OFF switch 15 Inverter ON/OFF switch 16 12V DC ON/OFF switch 17 Boosting cable (positive) 18 Hose holding compartment 19 Handle 20 Boosting cable (negative) 21 Reverse connection indicator (red) 22 Correct connection indicator (green) Before Each Use Page 8 of 17

9 Charge unit fully prior to each use. Follow all instructions published by the battery manufacturer and the manufacturer of the equipment in which the battery is installed. Make sure the area around the battery is well-ventilated. Never smoke or allow a spark or flame in vicinity of the engine or batteries. Batteries contain acid and produce explosive gases. Shield eyes and face from batteries at all times. An incorrect connection may cause sparking, igniting explosive gases and causing severe injury. Make sure you have the proper polarity before jump starting. Before use: Ensure the vehicle's batter is 12 V. Ensure the vehicle's electrical systems are off. Remove all jewelry and metallic items such as rings, bracelets, necklaces, and watches when working with batteries. Batteries produce a short-circuit current high enough to cause severe injury when touched. Keep plenty of fresh water, soap and a supply of baking soda on hand in the area of the batteries in case of contact with battery acid. Baking soda neutralizes lead acid battery electrolyte. The product is supplied with a rechargeable, sealed lead acid battery. This battery is selfcontained and not consumer replaceable. Batteries must be disposed of properly when they no longer hold a charge. Operating Instructions SPARK AND EXPLOSION HAZARD Risk of explosive gases. Working in the vicinity of a lead acid battery is dangerous. Batteries generate explosive gases during normal battery operation. Do not smoke, use matches, or a cigarette lighter while near batteries. Do not handle the battery while wearing vinyl clothing. The static discharge from vinyl clothing rubbing together may ignite explosive gases, causing injury and/or property damage. Do not operate the powerpack in compartments containing batteries or flammable materials, or in locations that require ignition-protected equipment. The 12V DC outlet does not automatically turn off the power supply to the DC appliance, even if the internal battery of powerpack is discharged. Disconnect the 12V DC appliances after use to avoid over discharge of powerpack internal battery. Operating AC Appliances The powerpack has two AC power outlets for use with AC appliances. Follow these steps to operate AC appliance: 1. Press the inverter ON/OFF switch button to activate the AC outlets, you can see the AC outlet icon on LCD screen and battery voltage and status. Make sure the battery is fully charged before use. 2. Open the AC outlet plastic covers. 3. Plug the power cord of AC appliance into the AC outlet 4. Turn ON the AC appliance. Page 9 of 17

10 5. Press the inverter ON/OFF switch button to turn off inverter after each use. 6. Recharge the powerpack immediately after use. Refer to Recharging the Powerpack with AC Charger Operating 12V DC Appliances 1. Press the DC ON/OFF switch button to activate the DC sockets, you can see indication on LCD screen and battery voltage and status. Make sure the battery is fully charged before use. 2. Open the DC outlet plastic cover. 3. Plug the power cord of DC appliance into the DC socket 4. Turn ON the DC appliance. 5. Press the DC ON/OFF switch button to turn off DC power after each use. 6. Recharge the powerpack immediately after use. Refer to Recharging the Powerpack with AC Charger Operating 5V USB Appliances CAUTION EQUIPMENT DAMAGE Never connect the USB power port directly to a computer USB outlet. Doing so may cause damage to both the power port and USB outlet. Using USB Ports 1. Plug one end of USB cable (not provided) into the USB power port and other end to the USBchargeable device e.g. MP3 player. 2. Press the USB ON/OFF button to activate the USB power. There will be indication on LCD screen and battery voltage and status. Make sure the battery is fully charged before use. 3. Press the USB button again to turn off USB after use. Failure to do so may discharge the internal battery to dead. 4. Recharge the powerpack immediately after use. Refer to Recharging the Powerpack with AC Charger Operating LED Work Light 1. Press the Light button to turn on the LED light 2. The LED light has multiple functions, (ON-SOS-Flash-OFF), press light button to select the desired function. And turn off the LED light after use. Failure to do so may discharge the internal battery to dead. 3. Recharge the powerpack immediately after use. Refer to Recharging the Powerpack with AC Charger Jumpstarting an Engine Allow the booster pack to cool down for at least 3 minutes after each boost. Page 10 of 17

11 Follow these instructions carefully for boosting your vehicle. The instructions may be different from those mentioned for other boosting products or cables. Do not crank the engine for more than 5 seconds. The booster pack feature is designed only for short term operation. Failure to comply may cause damage to the device. 1. Make sure your vehicle is a negative ground system. If it is a positive ground system vehicle or you are unsure, please consult the vehicle s owner s manual. 2. Check the battery status before boosting engine by pressing any button on right of the LCD. 3. Turn off the vehicle and all accessories in the vehicle. 4. Engage the park/emergency brake of the vehicle. 5. Engage the transmission in park mode for an automatic transmission vehicle or engage the transmission in neutral for a manual transmission vehicle. 6. Place the booster pack on a flat, stable surface close to the battery of the vehicle. 7. Connect the negative (black) clamp from the powerpack to the chassis of the vehicle. 8. Connect the positive (red) clamp from the powerpack to the positive (+) terminal of the battery in the vehicle. 9. If the connection is correct, the green indicator on positive side panel is on, the move to step Disconnect the clamps from the battery of the vehicle if the connections are reversed (RED reverse polarity indicator is ON and alarm is sounding), and repeat the steps 7, 8 and 9, then proceed to step Turn ON the powerpack s boosting power switch when the correct connection indicator is on. 12..Crank the engine for 1 3 seconds or until it starts, whichever is first. 13. Turn OFF the ON/OFF switch after using the booster pack. 14. Disconnect the positive (red)(+) clamp and then the negative(black) ( ) clamp from the battery of the vehicle. 15. Store the clamps separately after use. 16. Recharge the booster pack immediately after use. Page 11 of 17

12 CAUTION EQUIPMENT DAMAGE Use only the supplied boost cables to boost a vehicle or boat engine that has a 12V starting battery. Ensure that the powerpack is placed away from the moving parts of the engine and powerpack power ON/OFF switch is in OFF position. Make sure the cable clamps are connected correctly to the battery terminals. A reversed polarity connection (positive to negative) may cause a spark and damage the equipment. If the cable clamps are connected in reverse, the reverse polarity LED indicator glows red and the audible alarm will sound. Using the Air Compressor The compressor is designed for short term operation only. Operating the compressor over an extended period of time will cause the compressor unit to overheat, which could lead to fire. Allow the compressor to cool down for 10 minutes after each 10 minutes of continuous operation. Do not leave the compressor unattended while in operation Keep out of children. Do not exceed the recommended pressure of either the compressor or the object being inflated. The compressor is capable of inflating to 260PSI. If the rated pressure is exceeded, an explosion may occur. If the powerpack shuts off due to an over-temperature condition, turn OFF the air compressor switch and allow the compressor to cool down for 15 minutes before re-starting. The powerpack cannot be used to inflate large capacity inflatables such as float tubes, large air mattresses, transport truck tires, and inflatable boats. These types of products require extended inflating time which may damage the compressor. Not for use by or around children. Inflating Vehicle, Motorcycle, and Bicycle Tires 1. Check battery capacity status by pressing any button on the right of the LCD screen, to ensure that the battery is fully charged. 2. Uncoil the compressor hose from unit. 3. Ensure the locking lever of the valve connector is fully extended. 4. Remove the valve cap from the valve stem of the tire. 5. Latch the valve connector firmly and completely over the valve stem and push down on the locking lever so that it locks onto the valve stem. 6. If you do not need to preset the PSI, press the top left compressor ON/Off button to start working. 7. If you would like to preset the pressure on the LCD screen, please press the SET button, then press up or down arrow to adjust PSI. 8. Press the SET button again to start inflating. Air compress will stop when reach the desired PSI. NOTE: If the tire is not inflated to the desire pressure after 10 minutes, turn the air compressor off and allow it to cool for 10 minutes before resuming inflation. Page 12 of 17

13 9. Lift the locking lever of the valve connector back to the fully extended (upright) position and unlatch from tire valve. Stow the air compressor fill hose back in the storage. 10. Reinstall the valve cap back onto the tire valve stem. 11. Recharge the unit after each use. Recharging the Battery Always ensure that internal battery is fully charged. Do not overcharge the battery. Leaving a battery in a discharged state or without recharging every 90 days may result in permanent damage to the battery and poor boosting performance. Do not use the AC or DC outlets while the powerpack is being charged. Doing so may damage the charging adapter. Do not attempt to recharge the internal battery if it is frozen. Use the supplied AC charger to recharge the unit. Recharge the unit every 90 days to maintain maximum battery capacity and extend unit life. Recharging the Powerpack 1. Turn off all accessories before recharging. 2. Plug one end of included AC charger into charging input port of the powerpack and other end to 115 V AC electrical socket. 3. The charging status will be displayed on LCD screen Do not unplug the power cord until the battery is fully charged. It may take 25 hours or more to fully recharge the powerpack battery provided the voltage is 115 V AC. Maintenance Maintain the powerpack by adopting a program of conscientious repair and maintenance in accordance with the following recommended procedures. It is recommended that the general condition of any booster pack be examined before it is used. Keep your booster pack in good repair. Keep handles dry, clean, and free from oil and grease. The following chart is based on a normal operation schedule. Maintenance Interval Before operating or after using Maintenance Point Clean the exterior surface of the booster pack with a damp cloth to prevent accumulation of dust and dirt. Make sure inverter/usb/led/dc are OFF Make sure ON/OFF Power Switch to OFF position after use. After using Make sure disconnecting the 12V DC appliances after use to avoid over discharge of booster pack s internal battery Make sure the plastic covers on the 12V DC outlet are closed after use. Page 13 of 17

14 Extending battery lifespan Recharge the battery at least once every 90 days. This will extend the durability and efficiency of the battery. Troubleshooting Use the table below to troubleshoot problems before contacting service personnel or your local dealer. If the problem continues after troubleshooting, call your local dealer for assistance. The powerpack does not jump start vehicle Failure Possible Cause Corrective Action No charging indication on LCD screen when recharging Not fully charged unit for more than 72 hours. The run time for appliance is less than expected. The alarm sounds and reverse polarity indicator is on. The AC appliance does not operate. Over load on screen. The AC appliance does not operate. Low input on screen. The AC appliance does not operate. Overheat on screen. That battery in the powerpack is not fully charged. The engine start capacity exceeds the powerpack jumpstart capacity The battery of the powerpack is damaged Battery of the vehicle is damaged No AC power at the AC wall outlet The AC charger is faulty The output of the AC charger is low. The internal battery is permanently damaged. Switches are in the ON and a AC or DC load is connected. The internal battery is not fully charged. The jump start cables are connected incorrectly. The overload protection feature trips, as the AC appliance is rated more than 200 W. The battery has discharged to less than 11 V. The powerpack is overheated due to poor ventilation or excessively warm environmental conditions. Fully charge the powerpack. Use a higher capacity powerpack. Replace the powerpack s battery Replace the vehicle battery Ensure power is available at the AC wall outlet Replace the 115 V AC charger Replace the 115 V AC charger. Check the battery at a car maintenance workshop. Place all switches in OFF position and disconnect all loads. Recharge the powerpack using the AC charger until the unit is fully charged. Connect the jump start cables the correct way. Use AC appliance with a power rating of less than 200 W. Recharge the battery. Allow the powerpack to cool for 15 minutes or more. Clear blocked ventilation opening or remove objects covering the powerpack, then restart the powerpack. Move to a cool environment. Page 14 of 17

15 Parts List Reference Part Description Quantity 1 Powerpack unit 1 2 AC charger 1 3 Manual 1 Replacement Parts For replacement parts and technical questions, please call Customer Service at Not all product components are available for replacement. The illustrations provided are a convenient reference to the location and position of parts in the assembly sequence. When ordering parts, the following information will be required: item description, item model number, item serial number/item lot date code, and the replacement part reference number. The distributor reserves the rights to make design changes and or improvements to product lines and manuals without notice. Page 15 of 17

16 Limited Warranty Northern Tool and Equipment Company, Inc. ("We'' or '"Us'') warrants to the original purchaser only ("You'' or Your ) that the Strongway product purchased will be free from material defects in both materials and workmanship, normal wear and tear excepted, for a period of one year from date of purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in accordance with product instructions. There are no other warranties, express or implied, including the warranty of merchantability or fitness for a particular purpose. If the product does not comply with this limited warranty, Your sole and exclusive remedy is that We will, at our sole option and within a commercially reasonable time, either replace the product or product component without charge to You or refund the purchase price (less shipping). This limited warranty is not transferable. Limitations on the Warranty This limited warranty does not cover: (a) normal wear and tear; (b) damage through abuse, neglect, misuse, or as a result of any accident or in any other manner; (c) damage from misapplication, overloading, or improper installation; (d) improper maintenance and repair; and (e) product alteration in any manner by anyone other than Us, with the sole exception of alterations made pursuant to product instructions and in a workmanlike manner. Obligations of Purchaser You must retain Your product purchase receipt to verify date of purchase and that You are the original purchaser. To make a warranty claim, contact Us at , identify the product by make and model number, and follow the claim instructions that will be provided. The product and the purchase receipt must be provided to Us in order to process Your warranty claim. Any returned product that is replaced or refunded by Us becomes our property. You will be responsible for return shipping costs or costs related to Your return visit to a retail store. Remedy Limits Product replacement or a refund of the purchase price is Your sole remedy under this limited warranty or any other warranty related to the product. We shall not be liable for: service or labor charges or damage to Your property incurred in removing or replacing the product; any damages, including, without limitation, damages to tangible personal property or personal injury, related to Your improper use, installation, or maintenance of the product or product component; or any indirect, incidental or consequential damages of any kind for any reason. Assumption of Risk You acknowledge and agree that any use of the product for any purpose other than the specified use(s) stated in the product instructions is at Your own risk. Governing Law This limited warranty gives You specific legal rights, and You also may have other rights which vary from state to state. Some states do not allow limitations or exclusions on implied warranties or incidental or consequential damages, so the above limitations may not apply to You. This limited warranty is governed by the laws of the State of Minnesota, without regard to rules pertaining to conflicts of law. The state courts located in Dakota County, Minnesota shall have exclusive jurisdiction for any disputes relating to this warranty. Page 16 of 17

17 Distributed by: Northern Tool & Equipment Company, Inc. Burnsville, Minnesota Made in China Page 17 of 17