SAMPLE: Electric motors intelligence service. Generated: July 9, 2018

Transcription

1 SAMPLE: Electric motors intelligence service Generated: July 9, 2018

2 Table of contents Table of contents Introduction... Companies... Electric motor manufacturers and products supplied, Brose Fahrzeugteile GmbH & Co.KG... Brose content in selected models... Denso Corporation... Globe Motors... Inteva Products, LLC... Johnson Electric Holdings Limited... Mitsuba Corporation... Mitsubishi Electric Corporation... Nidec... Robert Bosch GmbH... Others... Calsonic Kansei Corporation... Kokusan Denki... Kongsberg Automotive... Mabuchi Motor... Mirror Controls International... NTN Corporation... Forecasts... Active grille shutters... Brushless motors for HVAC applications... Electric motors per vehicle... Electric parking brakes... Rearview mirrors... Seating... Steering... Sunroofs...

3 Table of contents Windows... Wipers... Markets... Emerging markets... Technologies... New applications... Active grille shutters... Brose capacitive liftgate switch... Headlamp levelling... Instrument clusters... Johnson Electric's brushless motor dosing module for Diesel Exhaust Fluid... Micro-motors for one-touch automatic car boot opening... New applications: Lighter window lift drive... Smaller motors... TRW's seatbelt retractor system.... Archive... Compact DC motors from Johnson Electric... Compact steering motors from Mitsubishi Electric... Continental's electric accelerator pedal...

4 Introduction Introduction Electric motors perform a variety of functions that were formerly consigned to cranks, gears and levers. They are typically found in anything that has an electrical movement or solenoid function such as window-lifts, fuel pumps, mirror and headlamp adjusters, ABS, clutches, automated manual transmissions, parking brakes and steering systems. The trend toward electric cars mean vehicles will require more small motors, too. Bosch estimates that some of today's premium vehicles feature over X electric motors carrying out a variety of functions. Although electric motors have long since been used to power certain vehicle componentry, such as wiper systems, these markets have matured. Meanwhile, growth markets are appearing. For example, manufacturers predict significant growth with gearbox actuators (used for double clutch automated transmissions, actuation for transfer cases and torque distribution differential gears), power steering motors and electric machines for hybrid vehicles. Manufacturers also expect to see more DC electric motors used in automotive interiors in the future, since there is a general trend towards more electrification. This means that many manual functions, even in the lower vehicle segments, will increasingly be electrically operated. Meanwhile, the use of actuators is also on the rise. Particularly when it comes to convenience features, such as backrest adjusters, the new electric actuators are becoming increasingly prevalent... 1

5 Companies Companies The main manufacturers of electric motors include Inteva Products, Bosch, Brose, Denso, Globe Motors, Johnson Electric, Mitsuba and Nidec. This section sets out some thumbnail profiles of the main players and concludes with a summary of the electric motors supplied by each company.

6 Companies Electric motor manufacturers and products supplied, 2016 Manufacturer Electric motor products / applications Inteva Products Anti-squeeze control module Electric motor (speed sensing, anti-squeeze version) Electric motor with anti-squeeze Electric motor with integral speed sensor Electric motor with integrated anti-squeeze Roof motors Stand-alone anti-squeeze module Asmo Adjustable anchor motor Adjustable pedal motor Blower motor Blower motor for air purifier Cooling fan motor Door closer motor Door mirror motor Electric power steering motor (brushless) Electric sunroof motor Electric water pump Electronic stability control motor Electronic throttle valve control motor Electronic variable gear ratio steering motor Front wiper system Motor for EGR system Motor for electric variable valve timing Power antenna motor Power back door motor Power luggage motor Power seat motor Power slide door motor Power window motor Rear wiper motor Rear wiper system Servo motor for air conditioner Stepping motor for headlamp levelling Stepping motor for headlight swivel

7 Companies Manufacturer Electric motor products / applications Telescopic steering column motor Tilt steering column motor Variable nozzle turbo motor Washer system Bosch Actuators for window lifting, seat adjustment, sunroof actuation and transmission automation Blower modules and drives for engine cooling fans Components for air-conditioning Electric steering motors Front and rear wiper drives, wiper arms, wiper blades and rain sensors Motors and drives for gasoline pumps Pumps and valves for engine cooling systems Brose Cooling fan modules Drive-units for sun blinds Electric X-way seat adjuster Electric X-way lumbar adjusters Electric X-way seat adjusters Electric X-way seat adjusters; comfort seat Electric adjuster systems for cabriolet-convertible tops Electric backrest adjusters Electric backrest drive Electric headrest adjusters with electronic control unit Electric power steering motors Electric window regulators Electro-mechanical liftgate latch with external cinching Electro-mechanical liftgate latch with soft close automatic Electro-mechanical liftgate latches Electro-mechanical side door closure system Electro-mechanical sliding door latches Electro-mechanical spindle drive for liftgates Front lid latches HVAC blowers HVAC Cooling fan modules Manual X and X-way seat adjusters Manual X-way rear seat adjusters Parking brake motor Partly electric X-way seat adjusters

8 Companies Manufacturer Electric motor products / applications Seatbelt retractor motor Seatbelt retractor motors Sensor-controlled headrest adjusters Side door closure systems Sliding door latches Spindle drives for liftgates Sunroof motors Window regulator motors Window regulators with integrated electronics Globe Motors Industrial DC motors and gear motors Industrial brushless DC motors and gear motors Military/aerospace DC motors and gear motors Military/aerospace AC motors and gear motors Military/aerospace brushless DC motors and gear motors Military/aerospace DC tubeaxial blowers Military/aerospace AC tubeaxial blowers Military/aerospace DC vaneaxial blowers Military/aerospace AC vaneaxial blowers AC commercial cooling fans DC commercial cooling fans Commercial cooling fan accessories Johnson Electric ABS pump motor Alternator, generator Ariel drive Backrest adjustment motor Belt system motor Circulating pump for heating and cooling water circuit Circulating pump for stationary heating system Cooling fan for air conditioning system Door closing motor Door lock system Fuel pump motor Headlight adjustment unit Headlight tilting motor Headlight wiper motor Headrest adjustment motor

9 Companies Manufacturer Electric motor products / applications Heating fan HVAC actuators Idle position adjustment system Mirror adjustment Motor cooling fan Motor for ergonomic back rests, head rest adjustment Motor for stationary heating system Rear seat adjustment motor Rear windscreen wiper motor Seat adjustment motor Sliding roof motor Starter motor Tailgate closing motor Window winder motor Wiper motor Mitsuba Electronically-controlled throttle motors Fan motors Power boot lid drive units Power sliding door systems Power steering motors Power tailgate systems Power window motors Roof motors Seat motors Starter motors Nidec Mid-size brushless DC motor for active suspensions Mid-size brushless DC motor for air conditioner blowers Mid-size brushless DC motor for battery cooling systems Mid-size brushless DC motor for brakes Mid-size brushless DC motor for radiators Mid-size brushless DC motors for power assisted steering systems Small brushless DC motor for car navigation systems Small brushless DC motor for power folding mirrors Source: just-auto

10 Forecasts Forecasts This section sets out our estimates and forecasts of electric motors used in a variety of applications fitted to newly-assembled passenger cars and light vehicles across X of the world s largest light vehicle markets - which collectively account for more than X per cent of world light vehicle production. Our forecasts range is from 2013 through to 2023 with spot forecasts for 2028 and Each forecast group sets out first the market fitment/penetration percentage rates followed by market volumes ( 000s). Our forecasts are not extrapolative but dependent on the underlying drivers of supply and demand. Each forecast is based on vehicle data prepared by our partner, LMC Automotive. The vehicle data (passenger cars and light commercial vehicles) includes:...

11 Markets Markets We see a number of trends and drivers shaping the passenger car and light vehicle electric motors sector, including: It is estimated that the average car has around X electric motors - many due to motorists insatiable demand for greater comfort and convenience. In a top-range Mercedes-Benz, for example, there are around ten motors in each seat. As with so many other car components and systems, the major technical advances in electric motors and drives focus on units which are smaller, lighter and quieter. Electric motors perform a variety of functions that were formerly consigned to cranks, gears and levers. They are typically found in anything that has an electrical movement or solenoid function - such as windowlifts, fuel pumps, mirror and headlamp adjusters, ABS, clutches, automated manual transmissions, parking brakes and steering systems. Although electric motors have long since been used to power certain vehicle componentry, growth markets are appearing. For example, manufacturers predict significant growth with gearbox actuators (used for double clutch automated transmissions, actuation for transfer cases and torque distribution differential gears), power steering motors and electric machines for hybrid vehicles. Manufacturers also expect to see more DC electric motors used in automotive interiors in the future, since there is a general trend towards more electrification. Yet when used for comfort and convenience systems in the vehicle's interior, an important development goal is to make the motors as quiet as possible. Motors that run a lot of the time, such as blowers, also need to be highly efficient. In the power window department, manufacturers report a growing need for smaller, lighter motors to fit in the increasingly slim doors of modern cars. On the wiper motor front, manufacturers note that reductions in weight and size as well as the improvement of exterior appearance are priorities for windscreen washer systems. Manufacturers of brushless DC motors are also pushing to develop smaller motors yet maintain power and speed.

12 Technologies Technologies Defining the elements According to Nidec, there are two kinds of DC motors: brush and brushless. Brushless DC motors differ from conventional brush DC motors in that the current which produces mechanical energy is applied to stationary coils via electronic switches without physical contact with the rotor, rather than stationary rods brushing against the rotating coil. Nidec points out that conventional brush DC motors have several limitations: brush life, brush residue, maximum speed and electrical noise. By avoiding friction, sparks and the wearing and fragmenting of the brush rods, brushless DC motors provide cleaner, faster, more efficient and quieter operation and longer maintenance-free life than conventional brush DC motors. Although brushless DC motors have many advantages over brush DC motors, Nidec says the use of brushless DC motors is still mainly confined to precision applications in disc drives and industrial motion equipment that require high efficiency, smooth operation and precise speed control...

13 Archive Archive This section of the intelligence service contains archived pages of significant interest, but which no longer require updating.

14 Sample forecast table Sample forecast table Market volumes of active grille shutters fitted to newly-assembled passenger cars and light vehicles, , ('000s units) Market North America X,X X,X X,X X,X X,X X,X X,X X,X X,X X,X X,X X,X X,X Mercosur X X X X X X X X X X X X X Western Europe X,X X,X X,X X,X X,X X,X X,X X,X X,X X,X X,X X,X X,X Central Europe X X X X X X X X X,X X,X X,X X,X X,X Russia X X X X X X X X X X X X X Japan X X X X X X X X X X X X X,X China X X X X X,X X,X X,X X,X X,X X,X X,X X,X X,X India X X X X X X X X X X X X X Korea X X X X X X X X X X X X X Thailand X X X X X X X X X X X X X Other Asia X X X X X X X X X X X X X Iran X X X X X X X X X X X X X South Africa X X X X X X X X X X X X X Australia X X X X X X X X X X X X X Total X markets X,X X,X X,X X,X X,X X,X X,X X,X X,X X,X X,X X,X X,X Source: just-auto, LMC Automotive and industry sources