NWHA - Small Hydro Workshop. Electric Power Generation (EPG)

Transcription

1 NWHA - Small Hydro Workshop Electric Power Generation (EPG) Bryan Baum April 10, 2018

2 Nidec World s No. 1 Manufacturer of Comprehensive Motor Technology Founded: July 1973 Headquarters: Kyoto, Japan Net Sales (2016): 1,199B ($11.4B*) Publicly Traded: Tokyo SE since 1988 Market Capitalization: 4.6T ($43.8B*) Miniature Cellphone Vibration Motor 25 MW Alternator Founder: Shigenobu Nagamori (Chairman of the Board, President & CEO) at Kyoto HQs *Conversion rate of 105 to 1USD 2

3 Nidec Competes in Everything that Spins and Moves" INFORMATION TECHNOLOGY PCs / Servers Data Center Cloud Smartphones Haptics / HMI Office Automation Consumer Electronics Digital Recorders / Cameras VEHICLES EV Traction Drives (LSEV, Golf Carts, Utility, Passenger, Material Handling, Bus, Off Road Heavy ) Passenger Car Peripherals (Power Steering, Braking, Oil/Water Pump, Sunroof, Windows, Seats, HVAC ) Passenger Car Electronics Motors are used in every aspect of our daily lives ROBOTICS Factory Automation Automated Guided Vehicles Power Assist Suits Personal Mobility Telepresence Robot Drones POWER GENERATION Electric Generators Renewable Energy (Hydro, Solar, Wind ) Oil & Gas Defense Nuclear Energy Battery Energy Storage Systems APPLIANCES Washers Dryers Dishwashers Refrigerators Cookers Fans Air Conditioners INDUSTRY Automation Systems Conveyors Compressors Fans Pumps 3

4 Nidec Group Business Structure Nidec Corporation SPM Small Precision Motors ACIM Appliance, Commercial & Industrial Motors AMEC Automotive Motors & Electronic Controls Japanese Affiliates Personal Computer, File Server, Printer, Copier, DVD, Gaming Systems Clothes Washer, Air Conditioner, Pumps EPS, Engine Cooling Fan, ABS, Seat, Window Lift Nidec Copal Nidec Copal electronics Nidec Elesys Nidec Global Service Nidec Machinery Nidec Read Nidec Sankyo Nidec Seimitsu Nidec Servo Nidec Simpo Nidec Techno Motor Nidec Tosok 4

5 The ACIM Story: Built through Acquisitions ACIM Appliance, Commercial & Industrial Motors SOLE EU Appliance Mtrs Washer Dryer Dishwasher (Oct. 2009) (Sept 2010) (May 2012) (Nov. 2012) NMC Emerson Motor Co Appliance Commercial Industrial NASI Ind Mtrs / Gen Drives/Sys Automation Service KINETEK Elevator Mtrs/Ctrls Battery Operated Vehicles Geared Motors ( ) Various Avtron, Motortecnica, China Tex, KB, EMG, ECE, LGB, ANA IMEP, Canton Encoders Generators SR Drives LV Drives Specialty IEC Motors Appliance Elevator Cabs (Feb. 2017) Leroy Somer / Kato Engineering & Control Techniques Motors Generators Drives Secop Compressors Household Light Commercial 5

6 Electric Power Generation Electric Power Generation EMEA SE Asia India Americas Sillac France Fuzhou China Bangalore India Lexington USA Mankato USA Olomouc Czech Rep. Hubli India Reynosa Mexico Orléans France Cluj Romania 6

7 World Leader in Industrial Alternators Evolving product portfolio for low, medium and high voltage ranges up to 15kV & 25MW Compatibility with all prime movers low, medium and high speed diesel and gas engines, gas and steam turbines, hydro and wind turbines to reach all segments of power generation 7

8 Leroy-Somer EPG Americas History Kato Engineering Mankato, MN Leroy-Somer Lexington, TN 1926 Founded: power for ac and dc radios, farm power 1941 Grew rapidly with military contracts 1976 Purchased by Reliance Electric 1981 New facility constructed 1984 Developed high voltage system 1987 Extended the product line to 8 MW 1995 Rockwell buys Reliance, Kato 1998 CAT buys Kato 1999 Kato Aquired by Emerson 2015 Extended the product line to 25 MW 2017 Leroy Somer Purchased by Nidec 1966 Century Electric Company started in Lexington, TN 1972 Century merged with Gould, Inc. CAT SR4 production 1983 Century became independent 1988 Century merged with MagneTek 1995 Caterpillar SR4B in production 1999 MagneTek acquired by Leroy Somer/Emerson 2017 Leroy Somer Purchased by Nidec Leroy-Somer Reynosa, Mexico Contstruction completed, Mexico manufacturing 2006 facility (25KW to 1000KW) Primary Manufacturing source for formed coils and 2008 exciters for EPG Americas 2015 Expanded Production to 1500KW 2016 Expanded Capabilities to 4160v SR Leroy-Somer Purchased by Nidec 8

9 A range of solutions for hydropower generation Synchronous Generators Induction Generators & Frequency Converters 9

10 Trusted Hydro Experts Over 4GW installed capacity worldwide Generators up to 25MW 50 years of experience Over 450 projects completed worldwide over the last 20 years ISO 9001 & certified

11 ACIM Industrial IoT / Industry 4.0 Wireless Equipment Monitoring Platform 11

12 Wireless Equipment Monitoring (video link) 12

13 Factory Maintenance & MRO Field Applications Remote Diagnostics & Predictive Maintenance Vibration signature provides most information about the mechanical condition of machinery. Temperature and noise profiles compared over time provide additional insights. Predict equipment failure before it happens Unexpected equipment failure leads to costly downtime and equipment damages Reduce operational costs; maximize the service life of equipment without increasing the risk of failure. Foundation to improve machine reliability is continuous Condition Monitoring Increasing demand for real-time streaming analytics specifically from small and medium enterprises. 13

14 ACIM IIoT Mission & Objective We develop customer centric solutions and services in line with the 3New initiative for Service Partners, OEMs and End-Users. Simplicity Interoperability Reliability Diagnostic intelligence Nidec s IIoT Platform allows the user to monetize knowledge by: Monitoring mission critical equipment Collecting and analyzing its performance data Maximizing asset value by providing insights you can act on. Our solution is based on: simplicity, reliability, interoperability, and diagnostic intelligence. 14

15 Wireless Equipment Monitoring Platform Motors, Generators and more Easy System setup Cloud-based: requires no software installation, updates, backup Ethernet Cellular WiFi Simple configuration Customizable environment and visualization Minimal Training Basic system setup within a few hours Intuitive menu navigation User friendly informationwith reports, perf. charts, graphs Affordable Access Monitor Collect Analyze Act Data access from anywhere at anytime (downloadable) Customizable subscriptions Ready to scale (scope, features and functionality) 15

16 FORECYTE Remote Condition Monitoring System Configuration 16

17 Sensor Features Functionality Sensor data acquisition/storage and transmission Two-axis vibration, ambient temperature, external temperature via Thermocouple TC Operating temperature -25 to +70 C Mounting: Ring-type magnet with 25lbs pull force Flat surfaces and pipe attachments Can also be stud mount Transmission intervals selectable, impacton battery life expectation (up to 3 1/hr.) Battery CR123A 3V, field replaceable Battery voltage monitored once per hour and sent to Portal once per day Low battery indication sent if battery voltage below defined threshold Mechanical buildup IP55 protection rating Outer casing Bottom (aluminum) Middle section (SAN plastic; Thermocouple standard interface) Top (see-through SAN plastic LED indicator for data transmission, Firmware updates OTA Updates, ) No forced cooling required, no heat elements 4 Printed Circuit Boards Accelerometer Vibration.: 20g (peak) Reading 2 of 3 axis, 10-4,000Hz Microcontroller based control circuit Thermocouple type T Temp measure range: -200 to +400 C RF Module IEEE compliant 2.4GHz radio via SNAP protocol External antenna with omni direction radiation to support rotatable function 17

18 Gateway Features 18

19 Cloud Platform User Interface Sign-in, Visualization, Presentation, Customization 2.48 V TWF FFT Acceleration Velocity 19

20 Construction Aggregates Outdoor Installation 1 gateway 10 sensors Pulley motor, gear reducer, block bearing Silt return pump bearing and motor Rock crusher bearing and motor 20

21 Construction Aggregates Conveyor Belt Motors, Gear Reducer, Block Bearing 21

22 Manufacturing Plant Indoor Installation 22

23 Manufacturing Plant Portal Visualization Critical Assets 23

24 FORECYTE Features and Benefits Service Partner / End-User - Benefits Complementary solution offering to route-based monitoring Standalone solution FORECYTE - Features Integrating with existing SCADA/legacy systems possible Scalability (plug & play) Cost effective and affordable Not limited by application Growing feature scope Sensor, analytics, connectivity, interoperability Increased monitoring frequency and situational awareness anytime) Scalability at lower cost Service scope Broader client base Geographical range Optimized resource planning and management Labor Spares Scheduled maintenance Keep / deepen relationship with clients Expand monitoring / service offering with platform additions 24

25 In-situ replacement solutions INTERFACE SKID TO FIT SITE ANCHORING PATTERN CASE: ANGOUSTRINE - SHEM (GDF SUEZ GROUP) 2-off asynchronous units to be replaced by new generators keeping existing foundations. Transport, installation, coupling and alignment with existing Pelton turbines. Additional challenge: no lifting capacities available at site. 25

26 In-situ replacement solutions SPECIFIC FOOTPRINT TO FIT SITE CONSTRAINTS CASE: LOCH TURRET - SCOTTISH WATER 1-off Brush synchronous unit to be replaced by a new generator keeping existing skid. 26

27 In-situ replacement solutions Before Repower Switzerland 3 x 5200kVA - 600rpm V - Pelton 27

28 Thank you 28