Microfine Bushings Private Ltd. ISO 9001:2008 Certified Organization

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1 Microfine Bushings Private Ltd. ISO 9001:2008 Certified Organization Defense & Aerospace Engine Components & Sub-Assemblies Precision Machined Components Automotive Components Machining

ABOUT OUR ORG ANIZATI ON Microfine Bushings Private Ltd., was incorporated in the year 1981 with the vision of establishing itself as a pioneer in precision machining.

Since inception, we have been striving continuously to achieve maximum customer satisfaction by delivering quality products & services through proper systems and processes.

Our Management Principles Put Customer satisfaction First and educate the same to all concerned Focus on long term goals rather than short term achievements Make decisions that benefits all including

2 ABOUT OUR ORG ANIZATI ON Microfine Bushings Private Ltd., was incorporated in the year 1981 with the vision of establishing itself as a pioneer in precision machining. Ours is an ISO 9001:2008 certified organization. We are now an established source for precision machining of components and subassemblies to Defense, Aerospace, and Automobile Industries. Since inception, we have been striving continuously to achieve maximum customer satisfaction by delivering quality products & services through proper systems and processes. Our Quality Policy** Committed to total Customer Satisfaction. This will be achieved by implementing Quality Systems, continual improvement in processes and regular training to employees. Our Management Principles Put Customer satisfaction First and educate the same to all concerned Focus on long term goals rather than short term achievements Make decisions that benefits all including the society Build confidence in people and act with humanity Our Achievements Our core strength is the commitment that we have towards quality. We are able to continuously high on the marks with respect to the quality. Delivery performance has been consistently high on our customer commitments. New and Repeat enquiries and orders have increased from 75% to 90% approximately which proves our cost competitiveness and customer satisfaction. We have Successfully Indigenized 5 Subassemblies for Aerospace, 5 Sub-assemblies to defense industries. *- ISO certificate No can be obtained from

ELECTRO MECHANICAL ACTUATORS We developed Electro Mechanical Actuators for Indian Aerospace application used

OUR PRODUCT RANGE AEROSPACE ASSEMBLIES Launch Umbilical Pyro Devices & Systems Linear Actuators (LVDT) for

Stage Separation Systems MRC Actuators Launch Hold Release Mechanism Retro Rocket Mounting Chassis System

components DEFENCE COMPONENTS ALG Mechanism Rammer Chain for T90 Battle Tank Advance Feed Coupling for T90

3 ELECTRO MECHANICAL ACTUATORS We developed Electro Mechanical Actuators for Indian Aerospace application used for engine gimbal control of final stage in rocket engine. OUR PRODUCT RANGE AEROSPACE ASSEMBLIES Launch Umbilical Pyro Devices & Systems Linear Actuators (LVDT) for PS3 & PS4 Couplings & Connectors (QC/DC) Satellite Separation Systems Satellite Spring Thruster Systems Stage Separation Systems MRC Actuators Launch Hold Release Mechanism Retro Rocket Mounting Chassis System Vehicle Support Blocks Auxiliary components Igniter Head Ends LHRS Launch Hold Release Mechanism SITVC components DEFENCE COMPONENTS ALG Mechanism Rammer Chain for T90 Battle Tank Advance Feed Coupling for T90 Booster Pump Assembly Control Rack Assembly BMP Control Panel Assembly Clicker Assembly Machining of V92S2 Cylinder Heads Main, Forked & Articulated Connecting Rod Assemblies

About our Organization OUR VISION ON INDIGENIZED DEVELOPMENT We have synergized the vision of our country with that of ours in making India a self

R AM MER CH AIN AS SEMBL Y Developed in the year 1997, Rammer chain assembly was our first indigenized development.

4 About our Organization OUR VISION ON INDIGENIZED DEVELOPMENT We have synergized the vision of our country with that of ours in making India a self sustained place for defense & Aerospace products. We are one of the pioneers in indigenization of such products and some of them are listed below. R AM MER CH AIN AS SEMBL Y Developed in the year 1997, Rammer chain assembly was our first indigenized development. It is a part of the automatic loading gear (ALG) mechanism which is responsible for loading the ammunition into the barrel of the T-72 & T-90 battle tank. We are successfully delivering them to defense till date.

5 QUICK CONNECT-DISCONNECT SELF SEAL COUPLINGS Developed in the year 1986 for Indian Defense.Provides a spill free joint for both pneumatic and hydraulic applications ranging up to 1000 bar. CONTROL PANEL ASSEM BLY Developed for Indian defense in the year 1997, controls precisely elevation and traverse of the gun.

CABLE CUTTER AS SEMBLY Developed in the year

solar panel deployment of the satellite.

liquid stages of Launch vehicles which has to

6 CABLE CUTTER AS SEMBLY Developed in the year It is a pyro device responsible for solar panel deployment of the satellite. UMBILIC AL CONNECTOR ASSEMBLY Developed in the year It is used for pneumatic services to the liquid stages of Launch vehicles which has to separate safely during lift off of the launch vehicle (Rocket). It is a mission critical assembly.

CONNECTING ROD ASSEM BLY Developed in the year 2012.

power from the cylinders to the crank shaft.

vehicles. CLICKER ASSEMBLY Developed in the year 2012.

7 CONNECTING ROD ASSEM BLY Developed in the year One of the critical sub assemblies responsible for transmitting the power from the cylinders to the crank shaft. It used in hi-torque UTD engines of battle tanks & other military vehicles. CLICKER ASSEMBLY Developed in the year It is used as part of the sighting equipment of the rocket launcher responsible for precisely fixing the target in elevation as well as in traverse.

UNIVERS AL JOINT ASS EMBLY Developed in the year 2013.

stage (PS4) of PSLV. It is a mission critical assembly.

Advance angle coupling forms a part of fuel injection systems

8 UNIVERS AL JOINT ASS EMBLY Developed in the year It acts as a pivot joint in gimbal actuation during the last stage (PS4) of PSLV. It is a mission critical assembly. AD V AN CE ANGLE COUPLI NG ASSEMBLY Developed in the year Advance angle coupling forms a part of fuel injection systems responsible for delivering the required amount of fuel to the hi-torque V-46 & V92S2 engines.

TOOTHED RACK AS SEMBL Y Developed in the year 2015.

required amount of fuel to the hi-torque V-46 & V92S2 engines.

9 TOOTHED RACK AS SEMBL Y Developed in the year Toothed Rack Assembly forms a part of fuel injection systems responsible for delivering the required amount of fuel to the hi-torque V-46 & V92S2 engines. BOOSTER PUMP AS SEMBL Y Developed in the year Booster Assembly comes as part of fuel regulating system and it is responsible for increasing the pressure of the fuel by 2 bars.

10 IGNITER HE AD END ASS EMBLY Major sub-assembly used for PSO XL stage in Launch vehicle. It is responsible for PS0 ignition of solid stage I RESERVOIR SHELL It is a part of the electro-hydraulic actuator of the L40 stage of the launch vehicle. The inner diameter of 90mm to the length of 200mm is controlled within 20microns

MOMENTUM WHE EL ASSEM BLY Momentum Wheel

11 MOMENTUM WHE EL ASSEM BLY Momentum Wheel Assembly which is used in the inertial system units is a satellite flywheel energy storage system. DI APHR AGM Made of Titanium alloy in which the curve radius and the surface finish are very crucial parameters.

OUR FACILITIES M AC HINE DIVISION 1 CNC MILLING (X,Y,Z) 4th Axis MAHO 600 E, 600,400,450

800,500,500 CNC WIRECUT Ezee CUT NXG, 420,350,400 Ezee Drill CNC TURNING( X, Z) Galaxy

Moore, 350, 250, 700 M AC HINE DIVISION 2 CNC MILLING MAHO 800C WITH 4th Axis AMS MCV

Changer, 650,450,450 AMS MCV 350, 400,400,350 BFW Chandra, 800,350,300 Dah Lih 510,

TC 24, 800,500,500 BFW Vayu BMV 50 TC 24, 800,500,500 PRECISION CONVENTIONAL MACHINES

12 OUR FACILITIES M AC HINE DIVISION 1 CNC MILLING (X,Y,Z) 4th Axis MAHO 600 E, 600,400,450 BFW AGNI BMV 45 TC 20, 600,400,400 BFW AGNI BMV 45 TC 20, 600,400,400 Jyoti 850, 800,500,500 CNC WIRECUT Ezee CUT NXG, 420,350,400 Ezee Drill CNC TURNING( X, Z) Galaxy Midas 8i, 400, 600 Galaxy, Midas 6, 300, 500 Galaxy, Midas 6, 300, 500 JIG GRINDING Moore, 350, 250, 700 M AC HINE DIVISION 2 CNC MILLING MAHO 800C WITH 4th Axis AMS MCV 700N 1500, 700, 700 BFW BMV 40 TC 20, 510,400,400 Jyoti 640, 600,400,450 AMS Pallet Changer, 650,450,450 AMS MCV 350, 400,400,350 BFW Chandra, 800,350,300 Dah Lih 510, 510,450,450 M AC HINE DIVISION 3 CNC VTL ACE CNC 30, 600,600 CNC MILLING BFW Vayu BMV 50 TC 24, 800,500,500 BFW Vayu BMV 50 TC 24, 800,500,500 PRECISION CONVENTIONAL MACHINES Center Lathes Horizontal Milling M/c. Cylindrical Grinding M/c. Surface Grinding WELDING Miller, Pulse TIG 150 Amps

CLE AN ROOM & AS SEMBLY CLEAN ROOM FACILITY 1000 Sq Ft ISO Class 7 Clean area 1000 Sq Ft

wrenches - 20 Nos Range from 1 Nm to 200 Nm SURFACE TREATMENT FACILITY Ultrasonic bath,

ILITIES Mitutoyo CMM 400,400,300 Mitutoyo Contracer Mitutoyo SurfTest TESA MicroHite 600 +

Tables - 10 Nos various sizes TESTING EQUIPMENTS Hydraulic Test Rig, Haskel Pump 1000 Bar

13 CLE AN ROOM & AS SEMBLY CLEAN ROOM FACILITY 1000 Sq Ft ISO Class 7 Clean area 1000 Sq Ft ISO Class 8 Clean area Air Particle counter, Kanomax ASSEMBLY TOOLS Snap On Torque wrenches - 20 Nos Range from 1 Nm to 200 Nm SURFACE TREATMENT FACILITY Ultrasonic bath, 400,400,400 Passivation bath, 400,400,400 Ultrasonic bath, 200,150,100 INSPECTION FAC ILITIES Mitutoyo CMM 400,400,300 Mitutoyo Contracer Mitutoyo SurfTest TESA MicroHite Digital Vernier Calipers - Various lengths Digital Micrometers - upto 250mm Dia Surface Tables - 10 Nos various sizes TESTING EQUIPMENTS Hydraulic Test Rig, Haskel Pump 1000 Bar Pneumatic Test Rig, 100 Bar Static Release Test Rig WE HAVE 100% POWER BACK - UP WITH 2NOS OF 125KV A GENSET EACH

14 OUR PRODUCT GALLERY

15 INSPECTION FACILITIES

capital and hence we have gone steps ahead to ensure total employee

KS Venkatasubban, who is having over 50 years of experience in

reputation for our organization over the past 37 years.

Girish Venkatasubban, Managing Director Please forward your queries

16 In Microfine Bushings Private Ltd., we have a strong belief in endorsing and improving intellectual capital and hence we have gone steps ahead to ensure total employee involvement and retained with pleasure 90% of the employees for more than an average of 20 years. Our team is led by our Founder Chairman Mr. KS Venkatasubban, who is having over 50 years of experience in Mechanical Engineering field and established an outstanding reputation for our organization over the past 37 years. For any enquiries, please contact the under signed. Girish Venkatasubban, Managing Director Please forward your queries to: microfine2008@gmail.com Microfine Bushings Private Ltd. 107, SIDCO Industrial Estate Ambattur, Chennai Phone: Fax: microfine2008@gmail.com

Plot No: 781, G.I.D.C. Industrial Estate, Makarpura, Vadodara Gujarat, India. Tel :

Plot No: 781, G.I.D.C. Industrial Estate, Makarpura, Vadodara - 390 010 Gujarat, India. Tel : +91 265 2649210 Email: sujay_engg@yahoo.com Email: inquiry@sujayengg.com Website: www.sujayengg.com Contact