Stand-alone Power System (SPS) CASE STUDY APPLICATION PACK

Transcription

1 Stand-alone Power System (SPS) CASE STUDY APPLICATION PACK A case study is a representation of your Best Work so please pay particular attention to the quality of your installation. Are you using Best Practice methods? Have you included the right photographs and are they clear?

2 Assessment Date: Installer to fill in green section SPS Case Study Checklist Note: Failure to supply any information listed below may result in a failure of the case study. Application of a new case study will incur additional fees. No. Item Description Installer Assessor Comments by Assessor D-01 Application Form D-02 Electrical License / Name Matched / Date D-03 Insurance Certificate / Current D-04 Case Study Requirements Form D-05 Installation, Testing and Commissioning Fully completed D-06 Wiring Diagram / Components listed Fully completed D-07 System Performance Est-ANNUAL, BEST & WORST Kwh D-08 Engineering Cert for Frame/ Rail System D-09 Mounting System-Rail foot spacing form D-10 System Load Design Fully completed P-01 ID Photograph P-02 Solar Array on Roof-General view P-03 Roof Fixing brackets / fixing of rails to roof P-04 Module Earthing device P-05 Rail Earthing device P-06 Rail Joiner / Splice kit-earthing rail to rail P-07 DC Isolator / String Fusing- Internal P-08 Roof Penetration- Main Cable Entry Point P-09 DC cable ID / Protection & Reticulation P-010 Panel Cabling- Under Module Secured P-011 Inverter & Isolators--Broad View P-012 DC Isolators (Main)--Internal Wiring P-013 MSB /Upstream Switchboard / Meter Panel P-014 Close up of batteries (showing link connections) L-01 "Warning-Dual Supply " Label L-02 "Normal Supply Main Switch" Label L-03 "Solar Supply Main Switch" Label L-04 "Warning-Dual Supply-DB " Label L-05 Inverter Location Label (if req) L-06 Warning Hazardous Dc Voltage (J-box) L-07 PV Label & "Solar Array on.voc..isc." L-08 PV Array DC Isolator Label L-09 Warning-Multiple DC Sources Label L-010 SOLAR marked on conduit L-011 "Shutdown Procedure" Label L-011a Site Plan Layout Drawing L-012 Electrolyte Burns & Danger Risk of Battery Explosion. L-013 Any other signage that may be required by local distributer. L-014 WARNING Uninterruptible Power Supply System L-015 Main Battery Isolator L-016 Earth Stake with Label L-017 Warning, This premise contains.(required In Victoria) AC-01 AC isolator meets Max Inverter Output Current? DC-01 DC-02 DC Isolator Rating meets Voc/Isc requirement? DC Isolator appears to be Wired Correct? GAL- 01 Galvanic Isolation sighted /evidence?

3 Instructions The case study submission can only be made by a provisionally accredited person seeking to upgrade to full accreditation or by a fully accredited person seeking points as part of the CPD program. If you are applying for a Design Only or Design & Install accreditation then your name is the only name that can be present on the circuit design drawings and Performance estimate forms. (Design forms and /or drawings designed by others will not be accepted) If you are applying for any type of Install accreditation you must be the person who undertook the installation (you cannot sub-contract to others) therefore your name shall be the one appearing on all relevant documentation including Installation & Commissioning Sheets. All Photographs, design information and installation & commissioning sheets must be from the same installation. Multiple installation pictures will render the case study void and a new case study will be required. CASE STUDY ASSESSMENT RATINGS Competent / Not-Yet Competent / Fail Competent: An applicant will be deemed competent when the assessor is satisfied that there is sufficient evidence that the installation has been conducted to all current and relevant standards and guidelines and that supporting evidence has been sighted as evidence of this compliance. Not yet Competent : An applicant will be deemed not yet competent when the assessor is not satisfied that there is sufficient evidence that the installation has been conducted to all current and relevant standards and guidelines and that insufficient supporting evidence has been sighted as evidence of this compliance. Failed: An applicant will be deemed failed/ rejected in the following circumstances: The applicant has repeatedly failed to submit the required information A Fail result will require the applicant to make a new submission and additional charges will apply. The Assessor deems that the evidence provided shows a PV installation that may be mechanically or electrically un-safe and may cause physical harm to people or property. The applicant has submitted a false electrical license or is not licensed to carry out the work. The applicant has not met the minimal training standard / completed the necessary training units as required to make the CS application. The assessor deems that the PV installation is in clear breach of AS/NZS 3000 wiring rules.

4 Accreditation Application Name:... of... [ Business Name ] Address:... State... Postcode... Work Ph... Work Fax... Mobile Accreditation type: [ Tick at least one ] GC PV Design only SPS PV Design only GC PV Install only SPS PV Install only GC PV Design and Install SPS PV Design and Install Licensed Electrician... Legible photocopy attached NOTE : Upgrade to Full accreditation is required within three months of provisional award date. Extensions up to a maximum of a further 3 months may be available on application. Payment by cheque: my cheque is attached ( payable to Clean Energy Council ) Amount $... Payment by credit card: Amex MasterCard Visa * Credit card surcharges will apply Card number:.../.../.../... Expiry Date:... Amount $... Name on Card:... Card Signature:... The Accreditation Fee ( less a processing charge ) will be refunded if the application is unsuccessful. If your Accreditation expires prior to this application, you must apply, in advance, for an extension. 3. Insurance Current public liability insurance is held with... ( attach copy of Certificate of Currency ) Policy Number... Ensure ALL written entries are legible 1. Accreditation Upgrade I hereby apply for Upgrade of Full Accreditation. 2. Payment: refer to CEC Accreditation Fees and Charges to the value of $.. 4. Declaration Confirm each item by ticking the checkbox, then complete and sign the declaration. I represent and warrant that all information contained in and attached to this form is correct and not misleading by inclusion or omission; I have read the Clean Energy Council Terms and Conditions ( attached ) and the Clean Energy Council Code of Conduct ( attached ) and agree to be bound by those Terms and Conditions and the Code of Conduct upon signature of this form; I understand that acceptance of my application is at the discretion of the Clean Energy Council and I agree to abide by any rule the Clean Energy Council may make with respect to Accreditation. Application signed... Date... Please return application to: Clean Energy Council Level 15, 222 Exhibition Street, Melbourne VIC 3000 Phone: accreditation@cleanenergycouncil.org.au Your name, address and contact details will be published by the Clean Energy Council on its website and sent to the state agencies for the purpose of identifying you as an Accredited Installer of renewable energy systems. For further information about our use of your personal information and your right of access to it, please contact a member of the accreditation staff accreditation@cleanenergycouncil.org.au Document Accreditation Application.docx Page 1 of 1 Doc - Iss No. 2.3 Authorisation CEC Accreditation Manager K. Allsopp Date 20 November, 2012

5 Accreditation Case Study overview The Accreditation process requires that case studies are submitted when moving from Provisional to Full Accreditation AND when renewing Full Accreditation. This is to ensure compliance with current Australian Standards and that Design/Installation skills are maintained. The power system must: have a minimum rating of 450W PV or 1kWh/day for systems utilising other energy sources have been designed and installed in the previous two years have a load design base on a variable load i.e. not a telecommunications system, battery back-up (UPS) be for a fixed structure i.e. not a mobile structure, boat, caravan, trailer, etc. not have been previously submitted to the CEC for accreditation purposes Case studies should be submitted separately (as the installations are completed) before the due date to enable case study assessors to assist with any non-compliance. Stand-alone power systems (SPS) case studies The AS/NZS Design Guidelines must be used as the basis for all SPS design work. This DOES NOT preclude the use of commercial design software or purpose-built spreadsheets, BUT the designer must be aware of any requirements or recommendations that are not directly addressed by the software used. Additional information is required to cover all aspects of AS/NZS System Design The power system installation must comply in ALL respects to relevant standards, legislation and regulations. Directly applicable standards are: AS/NZS 3000 Wiring Rules AS/NZS SPS Safety and Installations AS/NZS SPS System Design AS 4086 Secondary Batteries for use with SPS installation and maintenance AS/NZS 5033 Installation of photovoltaic (PV) arrays AS 2676 Guide to installation, maintenance of secondary batteries in buildings AS 3011 Electrical Installations Secondary batteries installed in buildings (LV batteries) AS/NZS 3010 Electrical Installations Generating sets NOTES 1. Accredited personnel must be up-to-date and familiar with all Standards and Guidelines. 2. The case study documentation must also include: Case study form/s completed all installed equipment listed System Performance Load Design AS/NZS Section 5 Appendix A major system parameters. This information must be included as part of the design documentation. A copy of the System Commissioning checklist, covering all applicable standards and guidelines should be provided with the case study documentation. Installation photographs that show all installed equipment general layout with detailed views of Major components, System wiring, Component labelling and Safety signage System Connection diagram A circuit diagram showing components hook up, cable sizing and polarity, ratings of all components including make and model of breakers and isolators for the installed system

6 Document: D-02 Electrical License Copy of Your Electrical License Please submit a clear copy (Front & Back) of your current Electrical workers License. Document: D-03 Insurance Certificate Please submit a clear copy of your current Public Liability Insurance (Minimum $5 million Insurance cover) P-01 Installer Photo for ID card

7 Accreditation Case Study Stand-alone Power Systems Document D-04: - Case study requirements A stand-alone system design is required for each installation. Minimum requirement complies with AS/NZS SPS Design Guideline. The installation must comply in all respects to relevant standards, legislation and regulations. Refer to Accreditation Case Study Overview for additional detail of requirements. DESIGNER... Accred No.. Address.. State... Postcode. Phone Mobile .. INSTALLER... Accred No.. Address.. State... Postcode. Phone Mobile .. SYSTEM OWNER. Install date / / Address.. State... Postcode. Phone Mobile .. LICENCED ELECTRICIAN Lic. No.. Phone Mobile ELECTRICAL CONTRACTOR Reg. No.. Phone Mobile

8 Installation, Testing & Commissioning Sheet General WARNING: Where short circuit currents are required, follow AS/NZS 5033 Appendix D for the steps that shall be undertaken to measure the short circuit current safely. NOTE: Some projects require that short circuit currents are recorded as part of the contractual commissioning; otherwise a record of the actual operating current of each string is sufficient. This could be done by using the meter on the inverter or by using a clamp meter when the system is operational. Testing of the battery load currents could be done by using the meter on the inverter or by using a clamp meter when the system is operational. Insulation resistance measurement WARNING: PV array dc circuits are live during daylight and, unlike a conventional ac circuit, cannot be isolated before performing this test. Follow AS/NZS 5033 Appendix D4 for the steps that shall be undertaken to measure the insulation resistance safely. D-05 Installation, Testing and commissioning (sample) SYSTEM TYPE (Please indicate which system has been installed) DC Coupled Battery Storage System. AC Coupled Battery Storage System. SYSTEM COMPONENTS PV Manufacturer & Model number. Number of modules in series in a string Number of PV Array strings in parallel PV Inverter - Manufacturer & Model number. (Battery Inverter) Manufacture Model. Inverter size. (kw) Inverter only Inverter/Charger Interactive inverter Ratings PV Inverter - Manufacturer & Model number. (AC Coupled) Continues.. W ½ Hour.. W Surge...W Manufacture Model. Inverter size. (kw) Isolating transformer Non-isolated Ratings No. No. of Rated AC Installed. MPPT s ea. Power (W) Max DC Max DC MPPT Power (W) Input (V).. Range (V)..

9 Solar array Regulator/Controller DC coupled systems Manufacture Model. Number of Regulators/ Controllers Regulator MPPT Controller Ratings Max if MPPT for MPPT Current (A) max Power (W) String Voltage (V) Battery Manufacturer & Model number Manufacture Model. Battery Type. FLA AGM GEL Sealed LiFePO4 VRLA Ratings System Battery Capacity No. of Voltage (V) Voltage (V) (Ah C100). Strings Battery Charger Manufacture Model. Type Constant voltage Constant current (electronic) (transformer type) Inverter charger separate Charger Generating Set Manufacture Model. Type Petrol/Ethanol Diesel/biodiesel LPG/other Ratings Capacity Expected runtime (kva) Best month (hrs) Worst month (hrs) Wind Turbine Manufacture Model. Ratings Rated at Wind Hub Power(W) speed (m/s) Height (m) Micro Hydro Manufacture Model. High head systems (impulse turbine) Output at Power (W) Gross head (m) Low head systems (reaction turbine) Output at average Power (W) flow rate (l/s) Additional information.....

10 INVERTER INSTALLATION DETAILS Solar Inverter is installed as per manufacturer s Specification. AC Isolator is mounted on output of the inverter. (where required) Battery Inverter is installed as per manufacturer s Specification. PV array isolator mounted adjacent to the inverter. (Rating:..Vdc,.Adc) Lockable AC circuit breaker mounted within the switchboard to act as the inverter main switch for the PV/inverter system (Rating.. A ) Main battery isolation device mounted near inverter. (eg. Fuse switch or DC Circuit Breaker) PV ARRAY INSTALLATION DETAILS PV array tilt. PV array orientation. Array frame is certified to AS for installation Location. No galvanically dissimilar metals are in contact with the array frames or supports. PV wiring losses are less than 3% at the maximum Current output of the array. Wiring is protected from mechanical damage and is appropriately supported. Array frame is installed to manufacturer s specifications. Roof penetrations are suitably sealed and Weatherproofed. Where PV array comprises multiple strings string protection has been provided. Weatherproof PV array isolator mounted adjacent to the array. (Rating:..Vdc,.Adc) ELV, LV DC and AC INSTALLATION All low voltage wiring has been installed by a licensed electrical tradesperson. All wiring has been tested and approved by qualified electrical tradesperson. CONTINUITY CHECK Continuity of all string, sub-array and array cables. Continuity of all earth connections. (including module frame) Continuity of all ELV Battery cables.

11 BATTERY INSTALLATION DETAILS Number of batteries in a series string. Rated Battery Voltage. Manufacturers Float Voltage. (V/Cell) Designed maximum Depth of Discharge. (%) Number of battery strings in parallel. Rated Battery C100 DC Battery Cable size. (Calculated) Days of Autonomy. BATTERY ENCLOSURE Shed Room Box Batteries are isolated from the floor. YES Ventilation size. (Calculated) Distance from System Components.

12 SYSTEM TEST WARNING: IF A STRING IS REVERSED AND CONNECTED TO OTHERS, FIRE MAY RESULT. IF POLARITY IS REVERSED AT THE INVERTER, DAMAGE TO THE INVERTER MAY OCCUR. IF POLARITY IS REVERSED AT THE BATTERY PROTECTIVE DEVICE OR INVERTER, ARCING AT THE PROTECTION DEVICE & DAMAGE TO THE INVERTER MAY OCCUR. Time test taken:.. Weather conditions:.. Test Results Voltage Short Circuit Current Operating Current Polarity Checked String 1 - At String Protective device, At PV Array Rooftop Isolator. String 2 - At String Protective device, At PV Array Rooftop Isolator. String 3 - At String Protective device, At PV Array Rooftop Isolator. String 4 - At String Protective device, At PV Array Rooftop Isolator. OR, OR, OR, OR, V A A V A A V A A V A A PV Array at PV Array Rooftop Isolator. (When string protective devices are used) V A A Sub-arrays where required. V A A Battery Cell Voltage. (Voc) Battery System Voltage. (Voc) INSULATION RESISTANCE MEASUREMENTS (Refer AS/NZS5033:2012 Appendix-D Table D2 ) Array POSITVE to EARTH. Array NEGATIVE to EARTH. MΩ MΩ CONTINUITY CHECK Continuity of all string, sub-array and array cables Continuity of all earth connections (including module frame) Ω Ω

13 Document D-06 Example Wiring Diagram

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17 Document D-07 System Performance Estimate Under the CEC design guidelines the designer has many responsibilities and one of the main responsibilities is in providing: A site specific full system design including all shading issues, orientation and tilt, along with the system s site specific energy yield, including average daily performance estimate in kwh for each month of solar generation. And Ensure array configuration is compatible with the inverter specification. Sources: You can use the detailed formulae available from the CEC design guidelines to help with these design calculations. Alternatively you may use the free online CEC Performance Calculator, available to all currently accredited designers/installers, using your installer login at There are many commercial tools available to assist in calculating energy yield, for example PV-GC, SunEye, PVSyst, Solar Pathfinder, PV Watts, SolarPlus, etc. Some of these make an allowance for shading. Please note that many inverter manufacturers software will not provide sufficient detail in terms of monthly generation figures. (Install Only Applicants: Please obtain the above information from your system designer) Example of acceptable data from CEC Performance Estimator:

18 Document D-08 Engineering Certificate for the PV mounting frame system. Please enclose a copy of the Engineering Certificate for the PV frame mounting system that you have used in this installation. This will be available from your frame manufacturer or supplier. Please note: - An installation manual is not an engineering certificate. - A TUV Certificate is not an engineering certificate. As a Minimum the Engineering Certificate should include: Engineering Company Name & Business details. Brand / Model number of the frame tested. Identification of Geographical region of testing. Reference Standards associated with the certificate (AS/NZS ) Name of Engineer and ID number who certified the equipment. Document D-09 Mounting System- Installation Details Please insert details for this installation below: Wind Region (See Map) Actual Maximum distance between your brackets /rail feet

19 Document D-10 System Load Design A system performance load design must be included as part of the design documentation in acordance with AS/NZS Section 5 Appendix A (This DOES NOT preclude the use of commercial design software or purpose-built spreadsheets) EXAMPLE

20 CASE STUDY-EXAMPLE OF PHOTOGRAPHS REQUIRED P-02 Solar Array on Roof Installation Photos - Examples P-03 Roof fixing brackets securing rails in position /fixing of brackets to roof. P-04 Solar Module Earthing device if required (How is panel earthed to rail) P-05 Solar Rail Earthing device if required (How is earth cable secured Note Gal Spray) Ano Anodized skin of solar panels & rail must be pierced with Earthing Device P-06 Joiner / kit (Showing continuity between segments) Anodized skin of rail must be pierced with Earthing Device Rail Splice

21 P-07 Rooftop Isolator & string Fuses if required. P-08 Roof Penetration (Main Cable entry point from array) P-09 DC Cable identification, mechanical protection & reticulation P-10 Under-Module cabling / cables secured from damage. On the Ground P-11 Inverter & Isolators installed (Broad View)

22 P-12 Close up- DC isolator Internal View (showing wiring) P-13 Main Switchboard / Meter Panel & Upstream Switchboard Labeling (1, 2 or more pictures to cover all below) P-14 Close up of batteries (showing link connections)

23 P-15 Close up of battery enclosure (showing ventilation) BATTERY ENCLOSURE EXAMPLES ONLY Battery Room Battery/Equipment Room Note: 1. This is a dedicated Battery and/or Battery/Equipment room that is secured to prevent unauthorized entry 2. The equipment room is ventilated to the outside as per AS4086.2

24 Note: The battery enclosure is ventilated to the outside as per AS4086.2

25 Examples of required labels L On switchboard to which inverter is directly connected L is permanently fixed at the main switch L is permanently fixed at the solar main switch L If the solar system is connected to a distribution board then the following sign is located on main switchboard and all intermediate distribution boards L Where the inverter is not adjacent to the main switchboard, location information is provided L Is permanently fixed on array junction boxes (black on yellow) L Fire emergency information is permanently fixed to the main switchboard and/or meter box (if not installed together) L PV DC isolation is clearly identified

26 L Is placed adjacent to the inverter when multiple isolation/disconnection devices are used that are not ganged together L Exterior surface of wiring enclosures labelled SOLAR DC SOLAR DC L-011 Installation specific Shutdown Procedure. L-011a Site plan layout Refer to AS Section 2.3, 2.4 & 2.5 Example shown L-011 & L-011a L-012 Electrolyte Burns & Danger Risk of Battery Explosion. L-012a - Example Danger risk of battery explosion & Electrolyte Burns labeling placed externally on the battery enclosure or room Danger risk of battery explosion placed externally on the battery enclosure or room L-012b - Example Electrolyte Burns labeling placed externally on the battery enclosure or room L Any other signage that may be required by local distributer. NO ENTRY AUTHORISED PERSONNEL ONLY This label should be placed externally on the battery enclosure or room

27 L-014 WARNING Uninterruptible Power Supply System L-015 Main Battery Isolator This label should be located on the main switchboard and all intermediate distribution boards This label should be placed on the Fuse Switch or DC Circuit Breaker. L-016 Earth Stake with Label L Required In Victoria on MSB This label should be located on the Earth Stake - WARNING Main Electrical Earthing Conductor Do Not Disconnect Warning, This premise contains. (Required In Victoria) Supporting Documentation & Helpful Links: Accreditation Installer Resources Bureau of Meteorology - Relevant Standards (NOTE: some aspects of these standards are relevant to grid-connected PV systems) - AS/NZS 3000 Wiring rules - AS/NZS 3008 Selection of cables - AS/NZS 1768 Lightning protection - AS/NZS Wind loads - AS 3595 Energy management programs - AS/NZS 5033: AS/NZS Stand-alone power - AS/NZS Grid connection Safety and Installation energy systems via inverters - AS/NZS Stand-alone power - AS/NZS Stand-alone power System Design Installation and Maintenance - AS Secondary Batteries for use with Stand-alone Power Systems

28 THE FINAL CHECKLIST! HAVE YOU INCLUDED THE FOLLOWING? 1 The Application form 2 Copy of your Electrical License 3 Copy of your Current Public Liability Insurance 4 Installer ID Photo 5 Testing & Commissioning Sheet 6 Wiring Diagram with equipment details 7 System Performance Estimate (Best/Worst Month) 8 Engineers Certificate for mounting frames 9 Details of your wind region & rail foot spacing 10 System Load Design 11 Installation Photographs Failure to supply any of the above will result in long delays processing your case as we await the missing information. Note: Clean Energy Council have a 5MB size limit on incoming s so you may need to re-size pictures if you are ing them.