Power, Speed and Flexibility

Transcription

1 Power, Speed and Flexibility The New KIERMAR Advanced High Tonnage Press New thinking. New solutions.

2 We develop the new press solutions. Martin Hansen Managing Director, KIERMAR Technology. Behind him, one of the company s other products the KIERMAR Advanced Deep Drawing Press. Innovative press concept The new KIERMAR AHP is a powerful, versatile and high-yielding press with a number of patented, unique technologies built right into it. These new technologies provide significant productivity boosts, advanced automation, great flexibility, enhanced blank control, reduced energy consumption and rapid die changing. Please find more details about the AHP on the following pages. Martin Hansen Managing Director 2

3 The KIERMAR AHP Power, speed, and flexibility are the keywords for the new High Tonnage Press from KIERMAR: Power Pressing e.g. heat exchanger plates in stainless steel is a challenge to any hydraulic press manufacturer, as it demands a huge press force. The result is often enormous machines with big cylinders which are nearly impossible to repair in case of a breakdown. Other presses use more than one operation to obtain the desired result. The KIERMAR AHP is a groundbreaking machine without any of these disadvantages. Speed By using two die carts in each production cycle the output capacity boost can be higher than 60% compared to conventional setups. Flexibility Production with die cart 1, while changing die on die cart 2 shift to a new production batch in less than two minutes. A unique bolster design allows for several, different dies in the same die cart simultaneously. Other benefits include: Compact design; low height. The AHP s bolster design requires far less pressure than conventional presses to obtain the desired forming force reducing oil volume and wear on pipings and fittings. Substantially lower power consumption than conventional presses. Works with existing dies; only minor modifications needed. Control system with intuitive, state of the art interface. Servo driven Pick & Place robots allow the KIERMAR AHP to integrate into advanced, efficient production solutions. Modular design makes repairs and maintenance easy and straightforward. 3

4 Press cycle 1 Two lower dies, one upper die A B 1 Press stroke is executed on Die B. Finished product is removed from Die A and transferred to outlet zone. New blank is placed on Die A. B A 2 Die A moves into press and press stroke is executed. Finished product is removed from Die B and transferred to outlet zone. New blank is placed on Die B etc. Increased production output up to 60%. Press cycle 2 One die set in production while changing the die on opposite side B A Production runs on Die A (or Die B), while a complete die change is prepared on the opposite die cart. Production interruption for die changing: Less than 2 minutes. 4

5 Full production solution (example) Pick & Place robots Outlet zone AHP Press Outlet zone Trimming press Decoilers Pick & Place robots Shear Conveyor Straightening unit Combine several dies in one press operation The unique KIERMAR bolster consists of a number of zones in a matrix. Each individual zone can be controlled independently, applying the optimum pressure for each forming process. This concept opens endless possibilities for combining dies of different shapes and sizes in one production. 5

6 The specifications The KIERMAR AHP may be produced to your specifications. Below are the data for a typical configuration: Technical data (example) KIERMAR AHP metric tons,1250 x 4300 mm blank size Forming force Power & pressure Tonnage on movable bolster* ton at 550 bar Total installed power in the press approx. 500 kw Max pressure in bolster system 600 bar Pneumatic pressure 6 bar Stroke of movable bolster 15 mm Die interface Table size 1300 x 4300 mm Shut height 350 mm Max blank dimension 1250 x 4300 mm Automatic die change Clamping force of the upper die part 12 x 4 Ton Dimensions & weight Total height of press** mm Installed weight of press (excl. die) 370 Ton Installed weight of power unit 20 Ton (with hydraulic oil) Output capacity 5 full-size items per minute. Increased output possible using more smaller dies. Miscellaneous Oil content Oil cooling approx liters 3x110 kw motor with 270 cc variable piston pump 110 kw motor with 270 cc variable piston pump + 46 cc fixed piston pump Hydraulics Offline hydraulic fine filter Control system Color of the press Water Parker Hannifin 3-micron, absolute Beckhoff PC with Beckhoff TwinCAT To be determined * This force is achieved with 70 cylinders which can be individually controlled. ** Press may optionally be placed in a press pit. 6

7 We are ready The team at can take you to the next level of High Tonnage Press Production We are an engineering company KIERMAR is an engineering company focused on press building. We invent, design and control the entire process from drawing board to finished product. The manufacturing could also be executed by leading European manufacturers. KIERMAR is a young company but a young company with a lot of accumulated experience. Experience and knowledge The engineers and technicians at KIERMAR all previously employed in well-known companies of the business have a broad, practical experience within advanced press production solutions. Two years ago, we decided to establish an all new enterprise. Our vision was to challenge and completely rethink the dogmas of hydraulic press construction. Patented technologies At KIERMAR, our engineers have been able to unleash their full innovative potential and create some astonishing new concepts and inventions many of which have turned into patents. The groundbreaking new technologies from the KIERMAR team have attracted the attention of the industry, the press, and investors. Competitive! All KIERMAR solutions are fast, powerful, flexible, energy-efficient and service friendly, yet offered at really competitive prices. If you wish, we offer to calculate your return on investment compared to any other solution based on your own data. Service Every KIERMAR solution includes extensive service anywhere in the world, within 24 hours. All presses from KIERMAR may be connected to the Internet, and many service tasks can be performed remotely. Want more information? Please don t hesitate to contact KIERMAR. We will do our utmost to come up with an outstanding solution to your production. 7

8 KIERMAR AHP Technical advantages and customer benefits in a single view: Powerful, with less power consumption! KIERMAR AHP is faster than a conventional press with significantly lower power consumption. The specially designed press bed cylinders make it possible to operate with only 170 bars from the pumps and only 550 bars in the high pressure system. Optionally, we can build the press bed using only direct pressure from the pumps without a high pressure system but still delivering the force needed to make heat exchanger plates. Extreme flexiblility, easy die change Die change on the fly due to the possibility of producing with one die set while making another set ready for automated die change. Production interruption is less than 2 minutes. Use your existing tools with only minor changes. You can also run several, smaller dies in the same operation making it possible to produce all your sizes with only one machine. Compact, modular design, easy maintenance With its low building height, the AHP can run in most existing buildings provided you make a reinforced concrete foundation. In case of a breakdown, you will be up running again in a few hours. The press is built completely modular, enabling easy and fast repair and maintenance work. High output capacity, fully automated The KIERMAR AHP has a very high output capacity often more than +60 % due to the possibility to operate with a double die system and/or more dies in the same operation. The design enables you to produce all your designs/ sizes in just one press and you will be able to make extensions (e.g. longer heat exchanger plates) for future designs.the AHP is fully automated with built-in, servo driven robots and is equipped with an industrial computer with very intuitive user interface. Kiermars AHP-design is in almost any way superior compared to known machines. It can be supplied as a complete customized production line including decoiler units, straightening unit and cut to length/ punching unit. Any manufacturer interested in being more competitive should see this Kiermar solution. New thinking. New solutions. Kiermar Technology A/S develops, designs and produces hydraulic presses and production solutions, based on patented technologies. Our mission is to deliver innovative, effective, cost-efficient and environmentally responsible technologies to the benefit of our customers and the global environment. Please find more information on our website. Industritoften 1 DK-8660 Skanderborg DENMARK Tel Mail info@kiermar.com 8