Pretest Report E-One Moli Energy Canada. Title. Pretest Passed! open Pretest box, June 2004 ExtraEnergy.org

Transcription

1 Pretest Report E-One Moli Energy Canada 1 Title Pretest Passed! open Pretest box, June 2004 ExtraEnergy.org

2 Some facts about the tested battery pack 2 Li-Ion Manganese long C Cells in a series parallel configuration Pack-type: FSPK50081 (Cell-type: IMR-26700) 24V, 8 Ah at 1 C discharge rate (min. test requirement 5Ah) Max Discharge Current: 45 A (min. test reqirement 30 A) Discharged Voltage 21V Battery Weight 3,5 kg (max 7,5 kg/16,5 lbs including battery case) Size: 17,5 cm wide x 11,5cm x 7 cm Includes a BMS and built in safety mechanism Contact data: Announcement Short E-one Moli Energy (Canada) LTD Contact person for inquiries: Mr. Mark Reid, markr@molienergy.com Announcement Short Comment on Battery: The way everything was packed and the components fit together it shows us that E-one Moli has a lot of experience in this field. This shows as well the correct way it was shipped in a safety container, properly marked.

3 35 E-one Moli Energy Canada Battery pack based on FSPK Cells Onroad Test Bopfingen ,46 Ah Voltage V Current A Temperature C :00: :01: :02: :04: :05: :06: :08: :09: :10: :11: :13: :14: :16: :17: :18: :19: :21: :22: :23: :25: :02: :03: :05: :06: :07: :09: :10: :24: :26: :27: :28: :30: :31: :32: :34: :35: :36: :38: :39: :40: :42: :43: :44: :46: :47: :48: :50:10

4 35 30 E-one Moli Energy Canada Battery pack based on FSPK Cells Discharge 5A Voltage [V] Current [A] :00: :02: :04: :06: :08: :10: :12: :14: :16: :19: :21: :23: :25: :27: :29: :31: :33: :35: :38: :40: :42: :44: :46: :48: :50: :52: :55: :57: :59: :01: :03: :05: :07: :09: :12: :14: :16: :18: :20: :22: :25: :27: :29: :31: :33: :35: :37: :39: :41:54

5 35 E-one Moli Energy Canada Battery pack based on FSPK Cells Discharge 10A ,62 Ah Voltage [V] Current [A] Temperature [ C] :09: :00: :01: :02: :03: :04: :05: :06: :06: :07: :08: :09: :10: :11: :12: :13: :13: :14: :15: :16: :17: :18: :19: :20: :21: :21: :22: :23: :24: :25: :26: :27: :28: :29: :29: :30: :31: :32: :33: :34: :35: :36: :36: :37: :38: :39: :40: :41: :42: :43: :44: :44: :45:49

6 Added Original Material of E-one Moli Energy 6 Test Compliance list 1 Page Product Data Sheet 5 Pages Announcement Short

7 Rechargeable Lithium-Ion Batteries R E-ONE MOLI ENERGY (CANADA) LIMITED Stewart Crescent Maple Ridge, B.C. Canada V2X 9E7 Tel: (604) Fax: (604) Issue Date: July 8, 2004 Certificate of Compliance The following products have been tested in accordance with the UN document titled AMENDMENTS TO THE THIRD REVISED EDITION OF THE RECOMMENDATIONS ON THE TRANSPORT OF DANGEROUS GOODS, MANUAL OF TESTS AND CRITERIA (Refer to ST/SG/AC.10/11/Rev.3) and found to comply with the stated criteria: Item Model Designation Moli Part Number Rated Capacity 1 ICR-18650G FSPE Ah 2 ICR-18650H FSPE Ah 3 ICR-18650H FSPE Ah 4 ICR-18650J FSPE Ah 5 40A R6 DSPE Ah 6 40A R7 DSPE Ah 7 IMR-26650C FSPE Ah All test records are maintained on file at E-One Moli Energy (Canada) Limited. Sincerely, E-ONE MOLI ENERGY (CANADA) LIMITED Larry Lechner Manager, QC/QA ISO 9001 and ISO Registered

8 R PRODUCT DATA SHEET LITHIUM-ION RECHARGEABLE BATTERY Page 1 of 4 PACK SPECIFICATIONS: FSPK50081 Capacity Nominal Voltage Energy Size Weight 8.70 Ah 26.6 V 232 Wh 175mm x 115mm x 72 mm 2300 grams OPERATING SPECIFICATIONS Operating Voltage Charge Voltage Lower Cutoff Voltage Temperature Range Discharge Charge Maximum Discharge Current (Continuous) Maximum Charge Current 29.4 V to 21 V 29.4 V 200 mv 2.5 V (any cell) -20 C to 60 C 0 C to 45 C 30 A 10 A STORAGE SPECIFICATIONS Temperature Range Recommended < 25 C for extended storage periods. Recommended Voltage Range -20 C to 60 C 29.4 V to 18 V Custom design the MOLICEL lithium-ion rechargeable battery into your mobile device. For additional information contact: E-One Moli Energy (Canada) Limited 20,000 Stewart Crescent, Maple Ridge, B.C. Canada V2X 9E7 Phone: (604) or MOLI Fax: (604) Internet: Issue Date: February 2004 Information subject to change without notice.

9 R PRODUCT DATA SHEET LITHIUM-ION RECHARGEABLE BATTERY Page 2 of 4 PACK CONSTRUCTION - Schematic The battery pack is configured as 7 series cells and 3 parallel connections. There is circuitry to provide protection to the lithium-ion cells against, overcharge, short circuit and over-discharge. 30A +Pack Out Pack Control Circuit -Pack Out Charge/Discharge Cutoff

10 R PRODUCT DATA SHEET LITHIUM-ION RECHARGEABLE BATTERY Page 3 of 4 PACK CONSTRUCTION - Mechanical Circuit Board 85mm 72mm 175mm

11 R PRODUCT DATA SHEET LITHIUM-ION RECHARGEABLE BATTERY Page 4 of 4 Circuitry Functions; The functions described below are for safety purposes and are not meant to function on a regular basis. These should only active upon failure to charge or discharge the pack properly. Over-Charge: The control circuit monitors each cell voltage in the battery pack. If any cell voltage is greater than 4.35V the internal switch (MOSFET) in the control circuit opens to stop further charging. This will be reset when the pack is discharged. Discharge: Shorting: Fuses: Balancing: The control circuit monitors each cell voltage in the battery pack. If any cell voltage is less than 2.5V the internal switch (MOSFET) in the control circuit opens to stop further discharging. Charging the pack will increase the voltage of this cell and reset the circuitry, allowing discharge again. If the pack output is shorted (> 50A), the pack circuitry will shutdown the excess current, by opening the MOSFET switch device in the circuitry. This will reset when a charge is applied to the pack. A separate fuse is supplied to as a backup overcurrent limiter. The 30 A fuse protects the pack from excessive loads or short circuits. In the event that a cell is over-charged in the pack and it s voltage becomes too great, a circuit will discharge that one cell back to within it s correct operating voltage range. This will help extend the life of the battery pack.

12 PRODUCT DATA SHEET MODEL : IMR LITHIUM-ION RECHARGEABLE BATTERY CELL SPECIFICATIONS Capacity (Nominal) Nominal Voltage Energy Size Weight Energy Density Volumetric Gravimetric 2900 mah 3.8 V 11 Wh φ26.4 x 70 mm 100 grams 285 Wh/l 110 Wh/kg OPERATING SPECIFICATIONS Operating Voltage Charge Voltage Cutoff Voltage 4.2 V to 3.0 V 4.2 V ± 50 mv 2.5 V Custom design the MOLICEL lithium-ion rechargeable battery into your mobile device. The IMR cylindrical cell consists of a manganese dioxide positive electrode material and a graphitic carbon negative electrode providing 3.8 volts and 2900 mah. Temperature Range Discharge -20 C to 60 C Charge 0 C to 45 C Maximum Discharge Current (Continuous) Maximum Charge Current 15.0 A 3.0 A STORAGE SPECIFICATIONS Temperature Range Recommended < 25 C for extended storage periods. -20 C to 60 C Recommended Voltage Range 4.2 V to 3.0 V Information subject to change without notice. E-ONE MOLI ENERGY (CANADA) LTD. 20,000 Stewart Crescent Maple Ridge, B.C. Canada V2X 9E7 Tel: or MOLI Fax: Site: E-ONE MOLI ENERGY CORP. 3F, No.147 Kang-Ning St., Hsi-Chih City Taipei County, Taiwan, R.O.C. Tel: Fax: eonemoli@e-one.com.tw Site: