Easily Moved Equipment Aluminum Gantry Cranes. Maintenance Manual Contents

Transcription

1 Easily Moved Equipment Aluminum Gantry Cranes Maintenance Manual Contents Pg. 1 Gantry Models Technical Specifications Pg. 2 Gantry Primary Specifications Pg. 3 Gantry Crane Dimensions (Models 1100 to 11000) Pg. 4 Gantry Crane Struts, Flat Plates, Caster Part Codes (Models 1100 to 11000) Pg. 5 Gantry Crane Bolt Charts (Model Series 1100 to 11000) Pg. 6 2-Roller and 4-Roller Trolley Parts Pg. 7 Gantry Crane Technical Features (Parts) Pg. 8 Min/Max Dimensions, Documentation Pgs.9-12 Engineer s Stamped Drawings (4400, 6600, 11000, Series) Pg. 13 Signed Certificate of Test (Sample - Ontario Power Generation) Distributed by Ergonomic Partners sales@ergonomicpartners.com Web: PH: FAX: Contact eme 530 Industrial Drive, Fort Erie, ON L2A 5M

2 Complete Model Range to Meet any Job PRO Series Lift Cap (lb) Proof Load (lb) Lift Ht. Range (in) Max Height (in) Standard Beam (ft) Max Beam (ft) Height Adjust (in) Caster Spread (in) Unit Weight (lb) 1100R R LW M R T R R R Beam Clear Span: 3 ft. less than Beam length Floor Length Between Casters: 1 foot less than Beam length Standard models Struts and Leg Extrusions matched to Gantry Crane Capacity and Lift Height Locking Surround-Beam Trolley is Standard with all eme Gantry Cranes All Gantry Cranes Proof Tested to 150% of Capacity before shipment to customer All Gantry Cranes supplied with Engineer s Stamped Drawing Locking Casters (independently for swivel, roll) Gantry can be steered when moved Gr. 9 Plated Fasteners. Bolted Assembly is the strongest assembly. No pins North American made; North American parts; built for North American conditions All Gantry Cranes can be assembled from the Ground Up with 1-4 people Two wrenches are the only tools needed to assemble any Gantry Crane Extruded hollow Box-Beam stronger and lighter than I beams

3 A B C D E F G H PRO Model Min/Max Ht to Lifting Eye Max Ht to Top Of Trolley Clear Span Wheel Base Height Adj Increment Caster Spread Min Assembled Height Assembled Weight 1100R in in. 5 ft. 93 in. 6 in. 48 in. 82 in. 210 lb. 2200R in in. 5 ft. 93 in. 6 in. 48 in. 82 in. 220 lb. 2200LW in in. 7 ft. 117 in. 8 in. 65 in. 98 in. 285 lb. 4400M in in. 7 ft. 117 in. 6 in. 48 in. 82 in. 250 lbs. 4400R in in. 7 ft. 117 in. 8 in. 65 in. 98 in. 315 lb. 4400T in in. 12 ft. 177 in. 8 in. 65 in. 114 in. 355 lb. 6600R in in. 12 ft. 177 in. 8 in. 73 in. 130 in. 545 lb R in in. 12 ft. 177 in. 8 in. 73 in. 130 in. 700 lb R in in. 12 ft. 177 in. 7 in. 81 in. 127 in lb. 3x6 Beam: use with 1100 to 4400 series models 3x12 Beam: use with 6600 to series models 3x15 Beam: use with series models 2-roller Trolley: use with 3x6 Beams 4-roller Trolley: use with 3x12 Beams 6-roller Trolley: use with 3x15 Beams Documentation: 1) Engineer s Stamped Drawing with every unit 2) Signed Certificate of Test to Proof Load 3) 5 Year Manufacturer s Defect Warranty 4) Operator s Manual 5) Annual Inspection Procedures and Stickers

4 eme Gantry Crane Struts, Flat Plates Part, Caster Codes - Model Series 1100 to Part Name Part Code 1100R 2200R 2200LW 4400M 4400R 4400T 6600R 11000R Cheek Plate eme CKPL818eme X X X X X X X X Cheek Plate PRO CKPL818PRO X X X X X X X X Beam Size 3X6 /3X12 3X6 3X6 3X6 3X6 3X6 3X6 3X12 3X12 Trolley Size 4400BT-2R 11000BT-4R 2 Roller 2 Roller 2 Roller 2 Roller 2 Roller 2 Roller 4 Roller 4 Roller Upright Strut UPST + Model + Model + Model + Model + Model + Model + Model + Model Slant Strut SLST + Model + Model + Model + Model + Model + Model + Model + Model Leg with Caster Plate LGCP + Model + Model + Model + Model + Model + Model + Model + Model Strut Support Plate SSSPL X X X X X X X X Top End Plate TOEP X X X X X X X X Bottom End Plate Short BEPS + Model + Model - + Model Bottom End Plate Long BEPL - - +Model - + Model + Model + Model + Model Leg Cross Brace LGCP - + Model + Model - + Model + Model + Model + Model Caster (6 Wheel)) 6PWCSWL + Model + Model + Model + Model + Model + Model - - Caster (8 Wheel) 8PWCSWL Model - Caster (8 Wheel) 8PMWCSWL Model Swivel, Wheel Locks Call for Price + Model + Model + Model + Model + Model + Model + Model + Model Beam End Plates PEP6 /BEP12 BEP6 BEP6 BEP6 BEP6 BEP6 BEPT BEP12 BEP12 + Model supply model part is for (ie 4400M, 6600R, etc) * X Part fits all models * - Part does not fit model

5 eme Gantry Crane Bolt Chart Models 1100 to Series Part # Bolt Size (in.) Flat Washer (in.) Spring Washer (in.) Lock Nut (in.) Hex Nut (in.) Bolt Sets Pack Size Application 1 3/8x / Attach Beam Handles to Beam 2 5/8x5.5 5/8 5/8-5/ or 50 Attach Cheek Plates to Upright, Slant Struts and Beam 3 5/8x5.0 5/8-5/ Attach Top End Plates to Legs 4 1/2x4.5 ½ - ½ or /8x5.0 5/8 5/8-5/ or 50 Attach Bottom End Plates to Legs Lock Upright Struts to Top and Bottom End Plates 6 1/2x1.5 ½ - ½ Attach Caster Plates (6 Wheel Caster) to Leg Caster Plates 7 1/2x2 ½ - ½ Attach Caster Plates (8 Wheel Casters) to Leg Caster Plates 8 1/2x4.5 ½ - ½ Attach Strut Support Plates to Upright Strut 9 5/8x5.0 in. 5/8-5/ Attach Strut Support Plate to Slant Strut 10 1/2x4.5 in. ½ - ½ Attach Leg Braces to Legs All fasteners Gr. L9 Chromate plated

6 2-Roller Trolley (4400BT-2R) 1. BTML.5 - Crosby Link - /2 Wall Thickness (1) 2. Link Attachment Bolt 3/4x5.5, Washer, Lock Nut 3. MLRNS Master Link Round Nylon Spacers (2) 4. BTST Beam Trolley Spacer Tubes (2) 5. BTNS2R Beam Trolley Nylon Spacers (4) 6. Spacer Flat Washers (4), 1/2x5.5 Bolt (2), Lock Nuts (2) 7. BTMLK - Manual Lock, Jam Nut, Button (1 of each) 8. BTSP2R - 2-Roller Trolley Side Plate (2) 9. BTRO - Red Trolley Roller (2) 10. Roller Axles - 3/4x5.5 Bol t (2), Flat washers (4), thin Spacer Washers (4), Lock Nuts (2) 4-Roller Trolley (11000BT-4R) 1. BTML.75- Crosby Link 3/4 Wall Thickness (1) 2. Link Attachment Bolt 1x6, Flat Washer, Lock Nut 3. MLRNS -Master Link Round Nylon Spacers (2) 3. BTST Beam Trolley Spacer Tubes (4) 4.BTNSP4R Beam Trolley Nylon Spacers (4) 5. Spacer Flat Washers (8), 1/2x6.0 Bolts (4), Lock Nuts (4) 6. BTMLK Manual Lock, Jam nut, Button (1 of each) 7. BTSP4R - 4-Roller Trolley Side Plate ((2) 8. BTRO Red Trolley Roller (4) 9. Roller Axles 3/4x6.0 Bolt, (4), Flat Washer (8), Thin Spacer Washer (8), Lock Nuts (4) Trolleys shown reverse-side up All Fasteners Gr. L9 Chromate plated (X) Indicates number of same parts in Trolleys

7 eme Gantry Crane Features... Rental Crane Tough!! 18 in. Cheek Plates, Extruded Box Beam with Carry Handles, Bolted Construction (no pins) allows Gantry Crane to be rolled when under load Locking Casters independently for swivel, roll, sized to Gantry Lift Capacity Top Riding Surround-Beam Trolley; rubber rollers (can t damage Beam); can t derail; low rolling resistance Proof Load eme Gantry Cranes are tested to 150% of Crane rated capacity; the highest Proof Load of any Gantry Crane made in North America. Stronger cranes mean greater Operator Safety Fully bolted construction (Gr. 9) ; Legs, End Plates bolted for a solid Leg structure; Legs tied to Beam with 18-in. Cheek Plates, 8 bolts. NO pins 3x6 or 3x12 engineered hollow Aluminum Box Beam, stronger and lighter than I beams. Carry handles make it easy and safe to carry Beams eme Gantry Cranes have Leg Braces (depends upon model) to help keep Legs in alignment and increase rigidity. Added safety when rolling Crane when it is under load

8 Minimum/Maximum Dimensions for eme Gantry Cranes Max Beam Length (3x6 in): 30 ft/9.14 m capacity: 1000 lbs Max Beam Length (3x12 in): 30 ft/9.14 m capacity: 4400 lbs Min Beam Length (3x6, 3x12 in): 56 in/1.42 m Custom Lift Capacities: 3300 lb/1500 kg; 8800 lb/4000 kg Min Assembled Height (to top of Beam Trolley rollers): 42 in/1.06 m Max Assembled Height (to top of Beam Trolley rollers): 252 in/6.4 m Documentation Supplied with ALL eme Gantry Cranes Engineer s Stamped Drawing specific to Model series or Custom Model -- supplied with each Gantry Crane Certificate of Test: Shows Lift Capacity, Proof Load, Date of Certificate, Serial Number Warranty: 5 Years against Manufacturer s Defects Operations Manual Features Found on ALL eme Gantry Cranes All parts made in North America Gr. 9 plated (chromate) fasteners Crosby shackles, master links Colson, Albion and affiliated company casters, Swivel and Wheel Locks Top Running Surround-Beam Trolley Engineered extruded hollow box beam proprietary design Leg, Strut extrusions sized to fit Gantry Crane capacity, Lift height, Beam length Proof Load up to 150% of Lift Capacity Gantry Cranes can be rolled when under load Simple two-wrench assembly from ground up no rigging equipment required Simple two-bolt height adjustment All Beams supplied with Billet lie-flat handles for easy carrying of Beam Distributed by Ergonomic Partners sales@ergonomicpartners.com Web: PH: FAX: For technical information contact sales@ergonomicpartners.com

9 Engineer s Stamped Drawing 4400 Series Engineer s Stamped Drawing supplied with all eme Gantry Cranes eme Cranes are Engineer Certified Operator Safety is NOT an Option with eme Cranes

10 Engineer s Stamped Drawing 6600 Series Engineer s Stamped Drawing supplied with all eme Gantry Cranes eme Gantry Cranes are Engineer Certified Operator Safety is NOT an Option with eme Cranes

11 Engineer s Stamped Drawing Series Engineer s Stamped Drawing supplied with all eme Gantry Cranes eme Gantry Cranes are Engineer Certified Operator Safety is NOT an Option with eme Cranes

12 Engineer s Stamped Drawing Series Engineer s Stamped Drawing supplied with all eme Gantry Cranes

13 Signed Certificate of Test Supplied with every eme Gantry Crane eme tests every unit to Proof Load (150% of Capacity) before shipment to Customer Distributed by Ergonomic Partners Web: PH: FAX: