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1 MADE IN THE USA
2
3 Since our founding in 1988, PowerFilm has been committed to providing top-quality thin-film solar power solutions for a wide variety of applications. We take pride in being the sole thin-film, flexible solar manufacturer producing panels in the USA. Light Rays Top Transparent Conductor We continue to build upon our history of innovation in the design and manufacturing of thin-film solar panels. To accomplish this mission, we employ top talent in many fields including engineering, physics and manufacturing. P-I-N Device Back Metal Contact Polymer Substrate P P I N I N The company s objective is to supply remote power solutions to select portable and remote power applications and custom OEM solar module markets. PowerFilm actively looks to identify partnerships with companies whose products, branding and distribution channels are established to bring total solar solutions to the marketplace. Stainless Steel Grommets Weatherproof, marine-grade connection Flexible, shatter-proof solar cells Contact us today at or online at
4 CUSTOM Asset Tracking Solar Yacht to Venus The Challenge: When the leading manufacturer of asset tracking equipment approached PowerFilm, they needed to create a reliable solar powered semi-trailer monitoring product. The vehicle tracking system required solar panels that were extremely durable; capable of surviving years of power washing, snow, hail and bird droppings. The solar panels also had to be extremely thin, lightweight and be integrated with the system s electronics. The vehicle tracking computer system used GPS, cellular data networks, wireless sensors and needed a solar power solution at a specific voltage that worked well in all weather conditions. The Approach: PowerFilm worked with the customer designing an appropriate case and mounting system as well as the solar module to power their instruments. The end product contains the electronics and battery as well as the solar module. It lies very flat on the top of the trailer. Thousands of these units have been successfully installed in the field and semi-trailers around the world are continuously monitored - thanks to PowerFilm Solar. The Challenge: Using solar radiation as propulsion for interplanetary travel has been the subject of science fiction for 100 years. Project IKAROS made this a reality, flying radiation probes to Venus and beyond using a solar sail. For propulsion they used a gigantic, extremely lightweight sail which used radiation pressure from the sun to drive the spacecraft to Venus. They needed solar modules to power the instrumentation over the long voyage. The modules had to be extremely light weight, durable, and flexible enough to withstand the stowage and deployment of the solar sail. The Approach: PowerFilm worked with the creators of this solar yacht to design modules to mount on their sail. We used a special 25µ thick substrate and a cell configuration which gave appropriate voltage for their power bus minimizing wiring harness weight. These combined with other design features to create a module putting out over 1200 W per kilogram.
5 CUSTOM High Altitude Ballon Electric Boat Solar Panel The Challenge: High-altitude balloons and airships rely on an increasing amount of electronics to perform critical functions in an extremely challenging environment. GPS, instrumentation, radio equipment and other electronics systems require a robust solar power system. Customers need a power source that is light weight and reliable The Approach: PowerFilm s product development team has worked with a number of organizations who require solar power for high altitude balloons. We have responded by designing custom, extremely lightweight modules and attachment methods to meet their specific needs. These applications call for some of our lightest weight substrates and encapsulation materials. A key design feature for this application, beyond the basic module voltage and current capability, is a wiring harness that collects the power and gets it to the appropriate location with minimal loss. The Challenge: Sea Eagle makes quality inflatable boats and kayaks for the outdoor/recreational watersport market. They wanted to combine their products with Torqeedo electric propulsion motors. With this package, customers would be able to experience the fun of small-craft boating without the hassle of gasoline engines. Both Sea Eagle and Torqeedo saw a need to use solar panels for electric boat motors. Each company worked closely with PowerFilm to develop a solution that would fit this market. Solar panel technologies such as crystalline panels would not work well in this application due to the weight, thickness and other limitations. The Approach: PowerFilm created a solar panel which serves as part of the top canopy for the boat. The canopy now serves double duty as shade and a solar power source for the boat s electric motor. This solar module uses highly durable encapsulation material for long life in outdoor installations and saltwater environments.
6 CUSTOM DESIGN PowerFilm is the industry leader in providing reliable custom remote power solutions. We work closely with your team from the initial consulting phase to full scale production. Test Prototyping Pilot Build Production Initial Consulting Design Prototyping PowerFilm offers: Rapid prototyping 100% custom solutions from design to production Cost-effective, experienced consulting U.S. based engineering and production Size and shape flexibility Expertise in charging circuitry, lamination, battery types, connectors, cables and mounting options Variety of power & voltage options available
7 OEM LINE MULTIPLE ENCAPSULANTS PowerFilm has the unique capability to encapsulate our solar modules with a variety of standard and custom encapsulants. VERSATILE SUBSTRATE PowerFilm can mount solar modules on fabric, metals, plastic, foam, even magnets, giving you mulitple options for product integration and development. RC Aircraft Solar Module Series The PowerFilm RC Aircraft Solar Module Series is designed to be easily integrated with remote controlled aircraft. RC7.2-75F 270 mm x 90 mm 7.2 V Current: 100 ma RC PSAF** 270 mm x 90 mm 7.2 V Current: 100 ma WIDE ARRAY OF VOLTAGES AND CURRENTS PowerFilm can modify the electrical characteristics of our solar modules to match your needs. STRONG PARTNERING MENTALITY PowerFilm works as your partner all the way to market. WeatherPro Series The PowerFilm WeatherPro Series is the perfect choice for permanent outdoor applications that are directly exposed to the elements. **Pressure Sensative Adhesive Wireless Electronics Solar Module Series Modules in the PowerFilm Wireless Electronics Series offer a new opportunity to solve the old problem of limited power for wireless electronics in both portable and remote electronic applications. P7.2-75F 270 mm x 100 mm 7.2 V Current: 100 ma P F 270 mm x 175 mm 7.2 V Current: 200 ma PT mm x 100 mm 15.4 V Current: 50 ma SP mm x 37 mm 3 V Current: 22 ma MP mm x 25 mm 3 V Current: 25 ma MP mm x 37 mm 3 V Current: 50 ma MPT mm x 74 mm 3.6 V Current: 50 ma SP mm x 37 mm 4.2 V Current: 22 ma PT mm x 175 mm 15.4 V Current: 100 ma PT mm x 325 mm 15.4 V Current: 200 ma MPT mm x 150 mm 3.6 V Current: 100 ma MPT mm x 75 mm 4.8 V Current: 50 ma MPT mm x 150 mm 4.8 V Current: 100 ma MPT mm x 75 mm 6 V Current: 50 ma MPT mm x 150 mm 6 V Current: 100 ma Minimum Package Quantities required on all OEM pieces MP7.2-75F 253 mm x 75 mm 7.2 V Current: 100 ma MP F 253 mm x 150 mm 7.2 V Current: 200 ma MPT mm x 75 mm 15.4 V Current: 50 ma MPT mm x 150 mm 15.4 V Current: 100 ma MPT16-160* 314 mm x 160 mm 15.4 V Current: 150 ma MPT16-160* 314 mm x 320 mm 15.4 V Current: 300 ma *Thermal Adhesive Backing with black cosmetic tape. Includes UV stablizer encapsulation.
8 FOLDABLE LINE F15-300N F F F F F Photo by Tony Bynum
9 PowerFilm Foldable Chargers come in a wide range of power output configurations and are virtually unlimited in application. PERFORMS EVEN IN LOW LIGHT PowerFilm Foldable Solar Chargers have been designed to absorb light even during light low conditions. The panel is able to charge for more hours per day than competing technologies. EXTREMELY DURABLE PowerFilm Foldable Solar Chargers resist point damage extrememly well, resulting in a charger that still functions, with minimal loss of output, even after being subject to puncturing. USB+AA Solar Charger Go from fully spent to fully charged in just four hours (in direct sun conditions). In addition to battery charging, utilizing the Universal Serial Bus (USB) port and working with two rechargable batteries allows for direct charging of most small USB devices, like cell phones, smart phones and ipods. Includes: Two AA Rechargable NiMH Batteries INSTANT POWER PowerFilm Foldable Solar Chargers DO NOT require sun-soaking prior to use. F AA Solar Charger Designed to provide a convenient, compact, ultra lightweight, portable battery charging solution. Perfect for small electronics running on AA batteries, ranging from radios to gaming devices. The PowerFilm AA Foldable Solar Charger keeps fresh batteries available, no matter how remote the location. Includes: 4 AA Rechargable NiMH Batteries & AAA Battery converters Product Wattage Operating Voltage Folded Dimensions Unfolded Dimensions Weight F15-300N F F F F F F USB+AA AA 5 W 10 W 20 W 30 W 60 W 90 W 120 W 1.5 W 2.2 W 15.4V 15.4 V 15.4 V 15.4 V 15.4 V 15.4 V 15.4 V 3.6 V 3.6 V 3.3 x10.5 x1 3.5 x10.5 x x11 x1 9.5 x11 x1 9.5 x11 x2 11 x14 x3 14 x14 x3 5.5 x3.25 x x3.3 x x x x x x x x x x lbs 0.73 lbs 1.27 lbs 1.76 lbs 3.19 lbs 5 lbs 6.5 lbs 4.9 oz 4.18 oz
10 ROLLABLE LINE
11 Built with same technology that goes into every PowerFilm solar module, the Rollable Solar Charger line is extremely durable, lightweight and easily integrated to provide power for a number of charging applications. PERFORMS EVEN IN LOW LIGHT PowerFilm Solar Chargers have been designed to absorb light even during low light conditions. The panel is able to charge for more hours per day than competing technologies. WATERPROOF A perfect solar solution for wet and waterlogged environments, PowerFilm Rollable Solar Chargers are fully waterproof and constructed with marine grade connectors to provide a portable solar solution for marine environment. EXTREME DURABILITY PowerFilm Rollable Solar Chargers resist point damage extremely well, resulting in a charger that still functions, with minimal loss of output, even after being subject to puncturing. (note: puncturing will affect the ability of the solar panel to repel water.) Includes: RA-2 and RA-11 Product Wattage Operating Voltage Rolled Dimensions Unrolled Dimensions Weight R7 R14 R21 R28 7 W 14 W 21 W 28 W 15.4 V 15.4 V 15.4 V 15.4 V 4 dia. x dia. x dia. x dia. x x x x x lbs 0.98 lbs 1.42 lbs 1.8 lbs R42 R60 42 W 60 W 15.4 V 15.4 V 4 dia. x dia. x x x lbs 4.0 lbs
12 SPECIALTY PRODUCTS
13 Light Saver Series The Light Saver Series includes a few of the most portable and versatile solar charging solutions PowerFilm offers. With battery and USB output built into this solar charges, having portable power in your pocket just got a whole lot easier. Wattage Output Rolled Dimensions Unrolled Dimensions Weight 1 W 2 W 1 Amp 1 Amp 4 dia. x dia. x x x lbs 0.98 lbs PowerTour RV Solar Panels PowerTour RV Solar Panels offset all parasitic power loss from smoke or propane detectors, clocks and other items that drain your battery. Maintain the primary battery, extends battery life, frees you from the need for a direct power source, runs the power jack and activates the power slide without plugging in. Comes complete with an optional installation kit with peel-and-stick adhesive backers. Wattage Operating Voltage Dimensions Weight RV RV W 60 W 15.4 V 15.4 V x x lbs 6 lbs Solar Golf Cart Kit Thin, Lightweight, flexible solar panel with quick and easy stainless steel snaps designed to maintain charge and reduce depth of discharge in electric carts. Reduces costs associated with charging, increases range, extends battery life, and comes complete with all materials for easy self installation Wattage Operating Voltage Dimensions Weight 36 W/ 48 W 15.4 V 37.5 x lbs.
14 ACCESSORIES LINE All PowerFilm authorized accessories include marine-grade components with connectors that match the PowerFilm Series output cord. PP b KITS: ADVENTURE Outdoor Activity Charging Components Includes: RA-1, RA-6, and RA-8 ASSURANCE Battery Charging Components Includes: RA-6, RA-8, RA-9 and RA-11 RA-1 12 Volt Cigarette Lighter Adapter RA-2 12 Volt Female Cigarette Lighter Adapter RA-3b 12 Volt Battery Charger Pack for AA and AAA RA-6 Daisy Chain Accessory RA-7 15 ft. Extension Cord RA-8 15 ft. Extension Cord with Alligator Clips RA-9 Charge Controller RA ft. Extension Cord with O-ring Battery Terminal RA-13 Anderson Power Pole Connector RA-14 USB 12V Power Port Adapter RA-16 3ft. Extension Adapter with 4.75mm Barrel PP-7 Multiple Device Charger Cable
15 MILITARY PowerFilm solar modules have passed the rigors of the Aberdeen Proving Grounds and Mil Standard 810F. PowerFilm, Inc. has collaborated extensively with the U.S. Military to develop solar solutions for military use. In well over a decade of work with the military, PowerFilm has teamed with the Army Research Center at Natick to develop unique and field-ready alternative energy solutions, as well as developed top-secret solar applications for the Special Forces. The knowledge and high standards gained from collaboration with the military go into all of PowerFilm s solar products. 220W Solar Quad The PowerFilm 220W foldable Solar panel can be used for a wide variety of purposes for field communication radios, GPS systems, satellite phones and laptop computer. Wattage: Operating Voltage: Operating Current: Folded Dimensions: Unfolded Dimensions: Weight: 220 W 220 W 16 V 14 A 32 V 7 A 27 x14 x4 27 x14 x4 56 x x lbs 14 lbs PowerShade Solar Field Shelter Solar field shelters reduce dependence on fuel-fired generators that are noisy and require a constant supply of costly fuel. Used for a variety of purposes, ranging from lighting to ventilation to power for remote bases of operation, disaster relief and communication hubs when grid power is not available. Wattage: Clear Span Dimensions: Staked Dimensions: 1.8kW 3.6kW 5.4kW 24 x27 48 x27 72 x27 42 x20 66 x46 90 x20 PowerFilm has been building products for government agencies, the military, and NASA for over 20 years With our unique manufacturing ability, PowerFilm seeks to assist in development and customization of solar solutions to fit the unique requirements of military application if it doesn t exist today, PowerFilm can develop and manufacture it for tomorrow PowerFilm has long standing relationships working directly with government agencies and major defense contractors to create solar solutions The research and development department at PowerFilm is actively pursuing cooperative, leading-edge, alternative energy technology solutions for the future
16 PowerFilm, Inc XE Place Ames, Iowa USA Tel: Toll Free: Fax: Connect With Us
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