uv-technik meyer gmbh Company Profile The Beginnings...

Transcription

1 PRODUCT OVERVIEW

2 uv-technik meyer gmbh Company Profile The Beginnings... In 1986, Karl-Heinz Meyer and Michael Miseré met for the first time. Both of them were young engineers, and they shared a common vision: They wanted to offer industrial services and establish their reputation as specialists in tailor-made UV lamp systems including complementary equipment. Their greatest passion has always been to develop individual solutions to all sorts of UV-related problems. Therefore, they founded uv-technik, the company that has been putting their vision into practice for over 20 years now. As one of the first UV component suppliers, they have been developing and supporting this technology from the very beginnings. Revolutionary technical developments, top quality, trendsetting innovation as well as professional consulting competence in addressing our customers UV issues these are the strengths that are manifested in all of our products. Almost as many as 100 engineers, technicians and other personnel, located in Ortenberg, Wümbach, Durchhausen (all in Germany) and Luton (Great Britain), make visions come true every day. We set the standards that have made us market leader in the field of UV components. Remarkable strengths make companies market leaders. Our strengths: customer-oriented solutions for new plants and systems that can be specifically integrated with existing production processes, also as retrofits. uv-technik meyer gmbh operates in all fields with great quality consciousness and in a yield-oriented way. Return has priority over turnover. With all of our personnel acting in an entrepreneurial way, we increase the value of our company and, at the same time, we secure our independence in the long term.

3 Our uv engineers... Based on common values, our employees want to use their great knowledge and their innovative strength to actively shape the future of uv-technik meyer gmbh. We respect and appreciate the national and cultural diversity of the individuals working in our company. We are fully aware that it is their expertise and commitment that our success is built on. We would like to increase the value of our company in a sustainable way and orient ourselves towards the interests of our customers, partners, suppliers and employees. We want to impress by quality, performance, reliability, flexibility and transparency. We aim at building trust by behaving with integrity and at getting better all the time. We know that we can only remain competitive in the long term if we are always ready for change, and that is what we always have in mind when making decisions. The customer is at the very centre of our actions. Our cooperation with our customers is based on partnership in order to create value for both parties. The way our company is structured provides the prerequisite for a large extent of personal responsibility and entrepreneurship. We encourage and motivate our personnel to employ their creativity and skills for making us all successful, and we promote their personal and career development. For us, our technical and economic competence is tied to the responsibility to work for the benefit of people, to be involved in social issues and to make a positive and lasting contribution to a sustainable and ecologically sound development. Page 2/48 uv-technik issue 09/2009

4 We make ideas come true. UV-Lamps Who would have thought... that the spiral-wound filament of an ordinary light bulb reaches a length of 85 cm if you unwind it? With UV lamps however, things are different. An arc is generated between two electrodes and there is no filament at all. UV lamps are mercury-vapour medium-pressure lamps with high specific power and an optimised UV yield. This high-energy radiation is used for breaking down chemical bonds and is ideal to cure UV inks and varnishes. To achieve an optimum curing effect, a high-performance UV system must be equipped with a number of perfectly matching components. Apart from the electronic control equipment, cooling and exhaust, the UV lamp itself is one of the most important components of a UV system. It is the UV lamp that forms the vital basis for generating the required UV radiation. We produce our UV lamps to the highest quality standards in our own lamp factories. They satisfy the requirements of numerous UV systems available on the market. The production of our UV lamps is geared to achieve premium quality with a long service life. We use high-quality materials and apply sophisticated manufacturing techniques in order to reach this goal. Because of our technical know-how and many years of experience, we are the UV experts that make ideas a reality in the field of UV lamp manufacturing. Our contribution to your success.

5 We can provide the ideal UV lamp for every application. Because we manufacture our lamps ourselves, we can guarantee highest quality. Our UV lamp tubes are made from quartz glass. This material features a number of properties which are combined to provide a degree of perfection that no other material can achieve. Extremely low thermal expansion, excellent elasticity and resistance to thermal shock, high transformation and softening point, low heat conductivity, good optical transmittance factor for ultraviolet radiation, purity, corrosion resistance as well as a diffusion-barrier effect against most materials. These are the features that distinguish this raw material for our UV lamps from other materials. The interior of the lamps contains inert gas, usually argon and mercury. By adding further fillers, for example iron, certain ranges of the UV spectrum can be intensified. Our»everclear«technology produces Halogen molecules which prevent the UV lamps from blackening. The mechanical and electrical connections between the lamp and the lamp socket is at the ends of the lamps. The flow of electric current is contained under vacuum and made by sealing the quartz glass and using a special kind of film. The electrodes are made of tungsten. The thermal expansion coefficient of tungsten is 10 times higher than that of quartz glass. Therefore, tungsten cannot be fused directly with the quartz glass. The socket and the electrical wire connecting the lamp to the power feed are at the outer end of the electrode system. The socket is used both as mechanical holder and as electrical insulator and is usually made of ceramic. And apart from this, there is only one more thing you need to know: We put all our passion into each of the UV lamps we manufacture for you. Quality»Made in Germany«Page 4/48 uv-technik issue 09/2009

6 Which ballast suits you? EPS The Great Passion for UV... We at uv-technik meyer gmbh do not only love UV, we live it! Starting with our electronic ballasts, the pioneering invention that we made more than 14 years ago, we have continued to offer innovations that significantly broaden the scope of benefits that UV technology can provide. This huge potential has been our motivation, and it has made us not only a synonym for innovation and groundbreaking developments in the world of UV technology but also one of the leading brands in the market. Because of this, our passion for special UV technology continues to inspire more and more customers, partners and associates. Our knowledge and technological edge serve only one purpose: Competitive advantage due to innovative technology development. Maybe uv-technik meyer gmbh will develop the first electronic ballast that can read people s minds who knows? What may sound like science fiction is in fact not so far off in reality. In the beginning, there is always an idea, a vision that our experts and partners put into practice so that we can help you to extend your competitive edge even further. Our contribution to your success.

7 The appropriate ballast for each application, trendsetting and innovative technology included: That is what all of our electronic ballasts have in common. As your machine development evolves and creates different technical requirements, we have designed several different devices for you. We are system suppliers offering tailor-made UV lamps and matching components. uv technik meyer gmbh have been supporting our partners in the engineering industry with our technical expertise for more than 20 years. User benefits YOUR benefits: Simple installation Phase-failure monitoring Compensation of mains voltage fluctuations Integrated wattless-current compensation Infinitely variable and quick UV power control Large mains voltage range Automatic stabilisation of the preselected UV power No off-times due to phase cut-off Smaller and more lightweight as compared to traditional ballasts Little space required EMC-safe according to EN 55011, group I, class A; CE mark of conformity BLP 59-S and BLP 75 One of the most successful ranges of ballasts in this performance class. It is because of our customers, who use these ballasts in their thousands, that this range of products has become a real success story. ALP 91 and ALP 120 It is their solid reliability that makes the»big brothers«of the BLP range so remarkable. When developing these ballasts, we have deliberately set aside any unnecessary features. And this really pays off to you when purchasing a device from this range. FSU 200 and FSU 340 Our most powerful model from a new generation of ballasts. And development has not yet come to an end. With the FSU range, we have paid special attention to the highest degree of process reliability. Combined with Mercury lamps, sensational cable lengths of up to 50 metres can be achieved. For further information about individual ballasts, please refer to our product data sheets. If you are interested in expert advice, please do not hesitate to contact us. Our engineers and technicians are available to you at any time for a personal consulting session. Page 6/48 uv-technik issue 09/2009

8 Product Range uv lamps... power supplies... All From One Source! Whatever you need for your UV application you will find it at uvtechnik meyer gmbh. We develop and manufacture uv lamps from 600 to Watt at our own production facilities, uv lamps from our standard range as well as a variety of customized, special types. We offer gas discharge lamps with various fillings such as mercury, iron or gallium in order to accentuate certain ranges of the uv spectrum. These lamps can be made of ozone-producing or ozone-free quartz, with standard ceramic or metal caps. The lamps can be fitted with an electrical termination as per your individual design. Please talk to us about your uv lamp specification! Quality power supplies for the operation of uv lamps are essential! We offer a broad range of electronic and conventional devices. Electronic power supplies from 500 to W for stepless power control, leakage transformers, autotransformers, transductors, chokes, AC-control, transformers with rectifiers as well as ratio transformers. We are confident we can provide a solution for all your needs from this extensive range. With our newest generation of electronic power supplies we present you one of the most powerful devices up to W in pocket size. We make ideas become a reality! uv measurement... To achieve reliable uv curing results, uv measuring devices are an indispensable must nowadays. They give you the certainty that your uv plant is functioning correctly. uv-technik meyer gmbh offer UV sensors for online measuring and readjustment for uv power loss, devices for measuring uv intensity in mw/cm2 and integrators to measure uv exposure in mj/cm2. This gives you reliable information and security in your production. uv components... What else do you need? A comprehensive selection of UV components make our product range complete. Whatever you need to run your uv plant economically you will find it in our shop. Igniters, capacitors, aluminium profiles with changeable reflector sheets, dichroic coated filters and reflectors, reflector sheets, ceramic insulators, safety glasses as well as a safety kit and much more... Page 7/48 uv-technik issue 9/2009

9 UVH lamps UV-curing lamps are mercury-vapour mediumpressure lamps of high specific power with optimized UVC-output. The radiation emitted can break up molecules of chemical compounds and has also a germicidal effect. Therefore uv-curing lamps are used for both, curing as well as sterilization of liquids and surfaces of solid materials. The main areas of application are curing of printing inks, laquers, adhesives, casting materials and polyester resins in the following fields: * graphic industry - printing machines, furniture industry - varnishing, electronic industry - printed circuit boards Advantages of uv-curing are: The materials are solvent-free and thus there is no environmental strain. The quick curing of the material guarantees high production rates. Essentials of the uv-lamps are high uv-output and long useful lifetime. Main feature is the combination of a new electrode and coordinated halogen circle resulting in a high uv-output over the whole lifetime. This is why a useful lifetime of 1500 operating hours with a radiation loss of max. 25 % can be guaranteed for standard lamps (rating 100 W/cm). The specific power is characteristic for uv-curing lamps. It is given in Watt per cm arc length and specifies the electrical input as well as, combined with the efficiency, the radiation emitted. The most usual ratings are 80 W/cm, 100 W/cm and 120 W/cm. They are covered by the 22-standard types: Type arc length total length lamp voltage lamp current ignition voltage lamp power at 100W/cm UVH (mm) (mm) (V) (A) (V) (W) , ZG , ZG , ZG , ZG , ZG , / , ZG , ZG / , ZG / , ZG , / , ZG , , , , , , , , , , , , , , Page 8/48

10 When reducing or increasing the lamp current by 15 % the lamp can be operated with 80 W/cm or 120 W/cm. Lamps with a rating of up to 600 W/cm are also available, where the mostly used types have ratings of 160 W/cm to 240 W/cm. Power Supply UV-lamps can only be operated at a power supply unit. Up to a rating of about 5 kw usually a combination of choke and ignition unit is being used. Between 5 and about 8kW a combination of autotransformers and chokes are needed. Leakage transformers are preferred when using lamps with ratings higher than 8 kw. They are available up to 60kW. Power supplies are designed usually with 1, 2 or 3 power steps. Stepless controlled power supplies for all power ratings are possible too. Up to 9kW and about 60cm arc length also stepless controlled electronic power supplies are available. With conventional power supplies a stand by power of about 35-40% of maximum power is possible, if needed. When electronic power supplies are used, a significant less stand by power of about 10% is possible. Fig. 1. Choke and igintion unit, up to about 5kW Fig. 2. Auto transformer and chokes, up to about 8kW EPS Fig. 3. Leakage Transformer, over about 8kW Fig. 3. Leakage Transformer, over about 8kW With conventional power supplies a stand by power of about 35-40% of maximum power is possible, if needed. When electronic power supplies are used, a significant less stand by power of about 10% is possible. Lamp cooling Normally uv-curing lamps are operated with air-cooling, but it is also possible to use more elaborate water cooling, especially if the material is very sensitive to temperature. If UV-lamps running in stand by, cooling have to be reduced. Page 9/48

11 Spectrum and Energy The energy radiated by an uv-curing lamp is split up to (approx.): 30 % UV-radiation 15 % visible light 55 % infrared (heat) Depending of lamp filling only with mercury, or additional with iron or gallium (or other dopings) the radiation peaks have alternative wavelength. With this the shares of UV-A, -B and -C are different. Mostly used UVH lamps emits the mercury -, the iron -, or the gallium spectrum: Spectrum of a mercury lamp (UVH standard) Energy sharing (approx.): 15 % UV-C, 8 % UV-B, 7 % UV-A, related to the electrical power Spectrum of an iron doped lamp (UVH type F) Energy sharing (approx.): 7 % UV-C, 5 % UV-B, 17 % UV-A, related to the electrical power Spectrum of a gallium doped lamp (UVH type G) Energy sharing (approx.): 9 % UV-C, 8 % UV-B, 4 % UV-A, 24% UV-VIS, related to the electrical power LAMPS FOR SPECIAL APPLICATION CAN BE MANUFACTURED ON CUSTOMERS REQUEST. Page 10/48

12 Warranty Conditions of UVH-Lamps The guarantee times for UVH-lamps, granted by UV-Technik and the manufacturer respectively, differ by type, power and spectrum. The guarantee period applies only to the lamp, which should not show signs of external contamination and it must have been appropriately cooled. It is normal to have a radiation drop within the respective UV-range of 25 % compared with new. For iron doped lamps ( F ) the 25h value is defined as new. For all lamps a switching cycle of max. three times within 8h of operation is applicable. Each switch On/Off reduces lifetime for 30 minutes. In all cases a Pro-Rata procedure is applied, that means, the used time of a lamp is taken into account, e.g., a lamp with 1500 hours of warranty and an actual period of operation up to the failure at say, 1000 hours is credited a third of its value or an equivalent replacement lamp compensation will be given. No guarantee applies to inappropriate mechanical, transportation or handling breakage. This is guilty for deformed lamps too, because unsufficiant air colling or too high power are causes of failure. Replacement or credit notes apply only to the lamps themselves. We cannot accept any claims whatsoever for consequential damages. The following guarantee periods apply within 3 years of the production date: UVH-Lamp Hg / (no marking) Iron / F Spectrum / Marking Gallium / G ozone-less / Y ozone-free / Z up to 160 W/cm 1500 h 750 h 1000 h 1500 h 1000 h more than 160 W/cm 1000 h 750 h 1000 h 1000 h 1000 h Rapid Start Lamps 500 h Other lamps, especially those with special spectral distribution, on request. Page 11/48

13 Produktinformation Product Data Sheet Transmission verschiedener Quarzsorten für UVH-Strahler Transmission of several quartz tubes for UVH lamps Page12/48

14 Why use Electronic Power Supplies (EPS)? Advantages for the user: Step less adjustability of lamp power and through this optimal adaptation to the curing process e. g. at variable machine speeds. Results are lower heat load of the irradiated object and the surrounding machines as well as energy saving. Possibility of balancing out lamp ageing. The requested and adjusted lamp power is consistently controlled and therefore independent of mains voltage variations or other influences. Quick controlling of lamp power to 10-15% for gaps in the product flow. This means, depending from application a clearly energy saving. Advantages for the machine producer (OEM): ONE power supply for many different lamps and lamp powers: For lamp power from 400 to 34,000 watts there are only seven different EPS-types which are necessary. Without changing the power supply, different lamps in the respective power range can be problem-free connected to EPS, merely the minimum and maximum values of the lamp and the respective EPS limits are set, in only few cases the arc length. EPS are in very many cases smaller and lighter than conventional power supplies. There is less time for installation and wiring. Possibility of very rapid pulsation of lamp power Especially for discontinuous processes, e.g. curing of prints on single objects such as synthetic bottles, check cards, CD's and so on, the fast pulsation of lamp power is a solution. When an object is located under the lamp, the lamp can be operated at full power. During the short break before the curing of the next object the power will be decreased to a minimum. The average power consumption for a lamp and EPS is the mean of minimum and maximum peaks with Operation with rectangular current: Operation of a uv-lamp with a rectangular current avoids the short dark breaks which occur in the arc using standard power supplies at 50 or 60Hz. So running at very high speed there is no loss of Reliability: EPS s have been in use world-wide since The experiences and the suggestions for improvement from our customers have influenced the current series. Optimal for export, since it can be used worldwide on 376 to 509 V at 50 and 60Hz. without changing the power supply (3 phase units). Possibilities of installing the power supply directly into the machine, so that the switch cabinet becomes unnecessary or it becomes clearly smaller. Balanced load of the 3 phases (for 3-phase units). High warm up current for short warm up phase, but NO higher current to the mains. No Neutral line necessary (3-phase units) No additional ignition necessary (except TEP 20) Distance between power supply and lamp up to 15 m and more (FSU). respect to the pulse duration. The overall heat generation and energy consumption correspond to this mean, but the UV-power during the curing moment will be at its maximum or peak power level. The rise time from minimum to maximum power is approx. 2-3 ms (ALP/BLP) respectively approx. 20 ms (TEP/FSU). curing, e.g. for high speed printing, lacquering or printing of fibre optics etc. When objects are monitored by cameras, interference is avoided. All types of EPS are short circuit proof, earth faultproof as well as no-load safe and have proved themselves as very reliable during practical use. Regulations: All electronic power supplies have the CE sign. EMC according to EN 55011, group I, class A (industrial areas). The EPS s correspond to EN and other European and worldwide standards (IEC) Page 13/48

15 Overview Electronic Power Supplies for UV lamps Max. Power 2,000 W 2,000 W Short description Type TEP 20-S (to be used in cabinets etc.) Type TEP 20-T (to be used as desktop version) Power: 300 to 2,000 W, stepless Mains: 196 bis 249 V, 1-phase + neutral or 2- phase; 50 and 60 Hz Lamp voltage nominal 100 to 300 V Lamp current ~ 1.5 to 13 A Igniter TEP 20-S: external TEP 20-T: internal Lamp arc length ~ 5 to 45 cm (2 to 17 ), Hg lamps ~ 5 to 40 cm (2 to 15 ), doped lamps Picture TEP 20-S 3,100 W Type HLP Power Mains Lamp voltage Lamp current Lamp arc length ~ 850 to 3,100 W, stepless 187 to 264 V, 1-phase + N + PE 50 and 60 Hz nominal 300 to 500 V ~ 3.0 to 10 A ~ 15 to 75 cm (5 to 28 ), Hg lamps ~ 15 to 65 cm, (5 to 26 )doped lamps TEP 20-T 6,000 W 8,000 W Type Power Mains Lamp voltage Lamp current Lamp arc length ALP-3G ~ 600 to 8,000 W, stepless 376 to 509 V, 3-phases + PE 50 and 60 Hz nominal 100 to 450 V ALP-3G 8000: ~ 2,0 to 18 A ~ 15 to 70 cm (5 to 28 ) Hg lamps ~ 15 to 60 cm (5 to 24 ), doped lamps - Available ,000 W 7,500 W Type BLP 59-S Type BLP 75 Power Mains: Lamp voltage Lamp current Lamp arc length BLP 59-S: ~ 750 to 7,500 W, stepless BLP 75: ~ 600 to 6,000 W, stepless 376 to 509 V, 3-phases + PE 50 and 60 Hz nominal 100 to 450 V BLP 59-S: ~ 1,5 to 15 A BLP 75: ~ 1,8 to 18 A ~ 15 to 70 cm (6 to 27 ), Hg lamps ~ 15 bis 60 cm (6 to 24 ), doped lamps Page 14/48

16 Product Data Sheet Max. Power Short description 9,000 W 12,000 W Type Type ALP 91 ALP 120 Power ALP 91: ~ 900 to 9,000 W, stepless ALP 120: ~ 1,200 to 12,000 W, stepless 376 to 509 V, 3-phases + PE, 50 and 60 Hz nominal 100 to 450 V ALP 91: ~ 2.2 to 22 A ALP 120: ~ 2.8 to 28 A ~ 15 to 70 cm (6 to 27 ), Hg lamps ~ 15 to 60 cm (6 to 24 ), doped lamps Mains Lamp voltage Lamp current Lamp arc length 9,000 W 12,000 W Type Type ALP 92-Wi (water cooled, 19 ) ALP 122-Wi (water cooled, 19 ) Power ALP 92-Wi: ~ 900 to 9,000 W, stepless ALP 122-Wi: ~ 1,200 to 12,000 W, stepless 376 to 509 V, 3-phases + PE 50 and 60 Hz nominal 100 to 450 V ALP 92-Wi: ~ 2.2 to 22 A ALP 122-Wi: ~ 2.8 to 28 A ~ 15 to 70 cm (6 to 27 ), Hg lamps ~ 15 to 60 cm (6 to 24 ), doped lamps Mains Lamp voltage Lamp current Lamp arc length 11,500 W Type HLP Power Mains ~ 3,500 to 11,500 W, stepless 376 to 509 V, 3-phases + PE 50 and 60 Hz nominal 900 to 1,350 V ~ 3,0 to 10 A ~ 40 to 200 cm (16 to 78 ) Hg lamps ~ 40 to 180 cm (16 to 70 ), doped lamps Lamp voltage Lamp current Lamp arc length 20,000 W Type Power Mains Lamp voltage Lamp current Lamp arc length 34,000 W Picture Type Power Mains Lamp voltage Lamp current Lamp arc length FSU 200 ~ 2,500 to 20,000 W, stepless 376 to 509 V, 3-phases + PE 50 and 60 Hz nominal 800 to 900 V ~ 3 to 25 A ~ 50 to 140 cm (20 to 55 ), Hg lamps ~ 50 to 125 cm(20 to 49 ), doped lamps FSU 340 ~ 4,500 to 34,000 W, stepless 376 to 509 V, 3-phases + PE 50 and 60 Hz nominal 1,100 to 1,360 V ~ 3 to 26 A ~ 90 to 200 cm (35 to 80 ), Hg lamps ~ 90 to 190 cm (35 to 75 ), doped lamps Page 15/48

17 TEP 20-S Solid State Power Supply for UV lamps Step less adjustable from 300 to 2,000 W This fully electronic power supplies is designed optimal to drive uv-lamps in the various fields of industry, which use uv lamps from about 300 to 2,000 W nominal power. Special Advantages: universal use in the nominal power class of about 300 to 2,000 W, this means 1 power supply drives different types of uv-lamps in the above named power class lamp is operated with rectangular current, no dark spaces will occur step less and quick adjusting of uv-lamp power, e.g. for step less adjusting of uv-power according to the speed of a printing machine; or with discontinuing processes (e.g. quick power pulsing); or to adjust uvpower according to ageing. constant wattage uv-lamp output according to power settings no influence of mains voltage fluctuation wide range of mains voltages from 196 to 249 V, 50 and 60 Hz without any changes to the TEP 20-S with power factor correction, PF = approx. 0,99; THDi = ~3% controlled by DC V output is protected against ground faults, overload and short circuits, additionally open circuit causes no problems status monitoring by a change over contact and a triple colored LED easy to install and less wiring needed in accordance to DIN VDE 0160 and other European and world wide standards (IEC) CE-sign Main technical data: TEP 20-S Power output approx ,000 W step less adjustable Mains voltage 196 to 249 V Mains current (2300 W) 12 to 9.5 A (PF = 0.99) Power Factor / THDi 0,99 / 4,0 % at 2000 W Mains frequency 50 and 60 Hz Mains connection L, N, PE Typical lamp arc length 5 to 45 cm (2 to 17 ) Lamp operating voltage 100 to 300 V 1) Lamp operating current up to 14 A Duty frequency approx. 55 Hz Power loss approx. 15 % Dimensions, approx. 255 x 123 x 325 mm (WxHxL) Weight 4.9 kg Cooling of the unit Internal Operating temperature 0 to 40 C Analogous power control input DC V: DC V = for lamp OFF DC V = for lamp power approx % Analogous power control input DC ma: DC ma = for lamp OFF DC 5, ma = for lamp power approx % EMC according to EN 55011, group I, class A (Industrial areas) 1) To reach 2,000 W, a minimum lamp voltage of 145 V is necessary Page 16/48

18 TEP 20-T Solid State Power Supply for UV lamps - Table Top Version Step less adjustable from 300 to 2,000 W This fully electronic power supplies is designed optimal to drive uv-lamps in the various fields of industry, which use uv-lamps up to 2,000 W nominal power. Special Advantages: complete, ready to use desktop power supply, including measuring instruments, igniter and potentiometer for power tuning universal use in the nominal power class of 300 to 2,000 W, this means 1 power supply drives different types of uv-lamps in the above named power class step less adjusting of uv-lamp power. constant wattage uv-lamp output according to power settings no influence of mains voltage fluctuation wide range of mains voltages from 196 to 249 V, 50 and 60 Hz with power factor correction, PF = approx no phase angle correction necessary igniter included controlled by external DC V as an option output is protected against ground faults, overload and short circuits, additionally open circuit causes no problems status monitoring by a change over contact and a triple colored LED inclusive software for visualisation of internal datas like lamp voltage and current. Configuration of max. lamp power is possible in accordance to DIN VDE 0160 and other European and world wide standards (IEC) CE-sign Main technical data: TEP 20-T Power output approx ,000 W step less adjustable Mains voltage 196 to 249 V Mains current (1800 W) 12 to 9.5 A (PF = 0.99) Power Faktor / THDi 0.99 / 4.0 % at 2,000 W Mains frequency 50 to 60 Hz Mains connection L, N, PE Typical lamp arc length 5 to 45 cm (2 to 17 ) Lamp operating voltage 100 to 300 V 1) Lamp operating current up to 14 A Lamp power adjustment with built in 10 turns potentiometer with appropriate scale 0,0 to 9.99 Duty frequency ~ 55 Hz Power loss approx. 15 % Dimensions, approx. (WxHxL) approx. 255 x 120 x 340 mm Weight ~ 8.5 kg Cooling of the unit internal Operating temperature 0 to 35 C EMC According to EN 55011, group I, class A (industrial areas) 1) To reach 2,000 W, a minimum lamp voltage of 145 V in necessary Page 17/48

19 BLP 59-S Solid State Power Supply for UV lamps Step less adjustable from 600 to 6,000 W This fully electronic power supply succeeds the well known ALP 51 and includes several advantages as higher lamp power and better cooling, which results in longer life time and even more reliability over long time operating.the units are designed to drive uv-lamps in the various fields of industry, e.g. Printing, CD/DVD production and any application which uses uv-lamps from 3,000 to 6,000W nominal power. Special Advantages: Universal use in the nominal power class of 3,000 to 6,000 W, this means ONE power supply drives different types of uv-lamps in the above named power class Stepless and quick adjustment of uv-lamp power, e.g. for stepless adjustment of uv-power relative to the speed of a printing machine; or with interrupted processes (e.g. quick power pulsing); or to adjust uv-power relative to lamp ageing. Constant wattage uv-lamp output according to power settings Not influenced by mains voltage fluctuation Wide range of 3-phase mains voltages from 376 to 509V, 50 and 60Hz, including missing phase detection Controlled by DC V To be placed in a cabinet or similar cooled housings, with max. temperature inside 40 C Output is protected against ground faults, overload and short circuits, additionally open circuit causes no problems Easy to install and less wiring needed, no phase angle correction and no external ignitor needed Lighter and in many cases smaller as a conventional power supply In accordance to EN / VDE 0160 and other European and world wide standards (IEC) CE sign, EMC according to EN 55011, group I, class A (industrial areas) Main technical data: BLP 59-S Output power approx ,000 Watt, step less adjustable Mains voltage 376 to 509 V Mains current 3x 15A to 3x 11A (PF = 0.7) with 6,000 W Mains frequency 50 to 60 Hz Mains connection L1, L2, L3, PE Typical lamp ~ 15 to 70 cm (6 to 27 ) Hg lamps arc length ~ 15 to 60 cm (6 to 24 ), doped lamps Lamp operating voltage 100 to 450 V (nominal value) Lamp operating current 1.5 to 15 A Duty frequency approx. 255 Hz Power loss 7 to 9 % Ambient temperature 0 to 40 C (32 to 104 F) Protection degree IP 20 Dimensions (WxHxL) approx. 121 x 270 x 400 mm Weight 14 kg Cooling of the unit external, with 2 mounted fans (internal supplied) Analog power control input DC V DC V = OFF; DC 1 10 V = ON and lamp power % Analog output for lamp voltage DC V DC 0 8 V = AC 0-500V, DC V = lamp is OFF Page 18/48

20 BLP 75 Solid State Power Supply for UV lamps Step less adjustable from 750 to 7,500 W These fully electronic power supply units are basing on the well known BLP 59-S, have the same housing, footprint and control. They are designed to drive uv-lamps in the various fields of industry, e.g. printing, CD/DVD production and any application which uses uv-lamps from about 4,000 to 7,500 W nominal power. Special Advantages: Universal use in the nominal power class of 4,000 to 7,500 W, this means ONE power supply drives different types of uv-lamps in the above named power class Step less and quick adjustment of uv-lamp power, e.g. for step less adjustment of uv-power relative to the speed of a printing machine; or with interrupted processes (e.g. quick power pulsing); or to adjust uv-power relative to lamp ageing To be placed in a cabinet or similar cooled housings, with max. temperature inside 40 C (BLP75 has protection degree IP 20) Constant wattage uv-lamp output according to power settings Not influenced by mains voltage fluctuation Wide range of 3-phase mains voltages from 376 to 509 V, 50 and 60 Hz, including missing phase detection Controlled by DC V Output is protected against ground faults, overload and short circuits, additionally open circuit causes no problems Easy to install and less wiring needed, no phase angle correction and no external ignitor needed Lighter and in many cases smaller as a conventional power supply In accordance to EN / VDE 0160 and other European and world wide standards (IEC) CE sign, EMC according to EN 55011, group I, class A (industrial areas) Main technical data BLP 75 Output power approx ,500 Watt, step less adjustable Mains voltage 376 to 509 V Mains current (at 7500W) 3x 17A to 3x 13A (PF ³ 0.75) Mains frequency 50 to 60 Hz Mains connection L1, L2, L3, PE Typical lamp arc length ~ 15 to 70 cm (6 to 27 ) Hg lamps ~ 15 to 60 cm (6 to 24 ), doped lamps Lamp operating voltage 100 to 450 V (nominal value) Lamp operating current approx. 1.8 to 18 A Duty frequency approx. 255 Hz Power loss 6 to 8 % Ambient temperature 0 to 40 C (32 to 104 F) Dimensions (WxHxL) approx. 121 x 270 x 400 mm Weight 15 kg Cooling of the unit external, with 2 mounted fans (internal supplied) Analogues power control input DC V DC 0-0,5 V = OFF; DC 1-10 V = ON and lamp power % Analogues output for lamp voltage DC V DC 0-8 V = AC V, DC V = lamp is OFF Page 19/48

21 ALP 91 Electronic Power Supply for UV lamps Step less adjustable from 1,000 to 9,000 W These fully electronic power supplies are designed optimal to drive uv-lamps in the various fields of industry, e.g. Printing and much more, which use uv-lamps from about 5,000 to 9,000 W nominal power. Special Advantages: universal use in the nominal power class of 5,000 to 9,000 W, this means 1 power supply drives different types of uv-lamps in the above named power class step less and quick adjusting of uv-lamp power, e.g. for step less adjusting of uv-power according to the speed of a printing machine; or with discontinuing processes (e.g. quick power pulsing); or to adjust uv-power according to lamp ageing. could be placed outside a cabinet, e.g. placed near the curing unit in the printing machine, so the control cabinet could be much smaller no influence of mains voltage fluctuation wide range of mains voltages from V, 50 and 60 Hz 3-phase symmetric mains connection, including missing phase detection constant wattage uv-lamp output according to power settings controlled by DC V and 5 free contacts output is protected against ground faults, overload and short circuits, additionally open circuit causes no problems easy to install and less wiring needed no phase angle correction and no extern ignitor needed less heavy and in many cases smaller than a conventional power supply in accordance to EN / VDE 0160 and other European and world wide standards (IEC) CE sign Main technical data ALP 91 Output power approx. 1,000 9,000 W step less adjustable Mains voltage 376 to 509 V Mains current (at 9000W) 3x 21A to 3x 16A (PF = 0,7) Mains frequency 50 to 60 Hz Mains connection L1, L2, L3, PE Typical lamp arc length approx. 15 to 60 cm (6 to 24 ) doped lamps approx. 15 to 70 cm (6 to 28 ) Hg-lamps Lamp operating voltage 100 to 450 V (nominal value) Lamp operating current 2,2 to 22 A Duty frequency approx. 255 Hz Power loss approx. 5 % Dimensions 750 x 255 x 275 mm (with fan) Weight 26 kg (with fan) Cooling of the unit extern; electrically internal supplied Ambient temperature 0.40 C Analogues power control input DC V DC 0-0,5V = OFF; DC 1-10V = ON and lamp power % Analogues output for lamp voltage DC V DC 0-8V = AC 0-500V, DC 8,5-10V = lamp is OFF EMV EN 55011, group I, class A (industrial areas) Page 20/48

22 ALP 120 Electronic Power Supply for uv lamps Step less adjustable from 1,200 to 12,000 W These fully electronic power supplies are designed optimal to drive uv-lamps in the various fields of industry, e.g. Printing and much more, which use uv-lamps from about 6,000 to 12,000 W nominal power. Special Advantages: universal use in the nominal power class of 6,000 to 12,000 W, this means 1 power supply drives different types of uv-lamps in the above named power class step less and quick adjusting of uv-lamp power, e.g. for step less adjusting of uv-power according to the speed of a printing machine; or with discontinuing processes (e.g. quick power pulsing); or to adjust uv-power according to lamp ageing. could be placed outside a cabinet, e.g. placed near the curing unit in the printing machine, so the control cabinet could be much smaller no influence of mains voltage fluctuation wide range of mains voltages from V, 50 and 60Hz 3-phase symmetric mains connection, including missing phase detection constant wattage uv-lamp output according to power settings controlled by DC V and 5 free contacts output is protected against ground faults, overload and short circuits, additionally open circuit causes no problems easy to install and less wiring needed no phase angle correction and no extern igniter needed less heavy and in many cases smaller than a conventional power supply in accordance to EN / VDE 0160 and other European and world wide standards (IEC) CE sign Main technical data ALP 120 Output power approx. 1,200 12,000 W step less adjustable Mains voltage 376 to 509 V Mains current (at 12,000 W) 3x 23A to 3x 18A (PF = 0.85) Mains frequency 50 to 60 Hz Mains connection L1, L2, L3, PE Typical lamp arc length approx. 15 to 60 cm (6 to 24 ) doped lamps approx. 15 to 70 cm (6 to 28 ) Hg-lamps Lamp operating voltage 100 to 450 V (nominal value) Lamp operating current 2,8 to 28 A Duty frequency approx. 255 Hz Power loss approx. 6 % Dimensions 750 x 255 x 275 mm (with fan) Weight 28 kg (with fan) Cooling of the unit extern; electrically internal supplied Ambient temperature 0 40 C Analogues power control input DC V DC 0-0,5V = OFF; DC 1-10V = ON and lamp power % Analogues output for lamp voltage DC V DC 0-8V = AC 0-500V, DC 8,5-10V = lamp is OFF EMV EN 55011, group I, class A (industrial areas) Page 21/48

23 HLP Solid State Power Supply for UV lamps Step less adjustable from 3,500 to 11,500 W These fully electronic high frequency power supplies are designed to drive uv lamps in the various fields of industry, which use uv lamps from about 6,000 to nearly 12,000 W. Special Advantages: universal use in the nominal power class of 6,000 to 11,500 W, this means 1 power supply drives different types of uv-lamps in this power class step less and quick adjusting of uv-lamp power, e.g. for step less adjusting of uv-power according to the speed of a printing machine; or with discontinuing processes; or to adjust uv-power according to lamp ageing. constant wattage uv-lamp output according to power settings controlled by DC V no influence of main voltage fluctuation wide range of main voltages from 400 to 480 V, 50 and 60 Hz 3-phase symmetric mains connection output is protected against ground faults, overload and short circuits, additionally open circuit causes no problems easy to install and less wiring needed no phase angle correction and no extern ignitor needed less heavy and in most cases smaller than a conventional power supply CE-sign and UL certificated (UL 1029) Main Technical Data: HLP Output power Power is step less controlled between ~ 3,500 11,500 W 1), also ~ 2,700 9,100 watts adjustable 376 to 509 V Mains voltage Mains current (at 11,5 kw) approx. 3x 20 to 3x 15 A (PF = 0.95) Mains frequency 50 and 60 Hz Mains connection L1, L2, L3, PE THD (i) < 10% typ. Typical arc length ~ 40 to 200 cm, Hg lamps, ~ 40 to 180 cm, doped lamps Lamp operating voltage 900 to 1,350 V (nominal) 1 ) Lamp operating current up to 10 A Duty frequency ~ 50 khz Ignition voltage ~ 4 kv Power loss approx. 5 % Ambient temperature 0 to 40 C Dimensions (WxHxD) approx x 550 x 240 mm Weight ~ 28 kg Cooling of the unit Air cooling, by extended fan unit (internal supplied) Analogous power control input: DC V for lamp power approx % Analogous output for lamp voltage: Analogous output for lamp current: Analogous output for lamp power: DC V according to AC 0...1,500 V DC V according to AC A DC V according to 0 15,000 W 1) To reach 11,500 W, a minimum actual lamp voltage of 1,200 V is necessary (max. 10 A lamp current)! Page 22/48

24 FSU 200 Solid State Power Supply for UV lamps Step less adjustable from 2,500 to 20,000 W These fully electronic power supplies are designed optimal to drive uv-lamps in the various fields of industry, which use uv-lamps from about 10,000 to 20,000 W. Special Advantages: universal use in the nominal power class of 10,000 to 20,000 W, this means 1 power supply drives different types of uv-lamps in the above named power class step less and quick adjusting of uv-lamp power, e.g. for step less adjusting of uv-power according to the speed of a printing machine; or with discontinuing processes; or to adjust uv-power according to lamp ageing. constant wattage uv-lamp output according to power settings controlled by DC V no influence of main voltage fluctuation wide range of main voltages from 400 to 480 V, 50 and 60 Hz without any changes 3-phase symmetric main connection output is protected against ground faults, overload and short circuits, additionally open circuit causes no problems easy to install and less wiring needed no phase angle correction and no extern igniter needed less heavy and in many cases smaller than a conventional power supply in accordance to EN (VDE 0160) and other European and world wide standards (IEC) Main technical data: Output power about 3,000 20,000 Watts step less adjustable Mains voltage 376 to 509 V Mains current (at 20kW) 3x 36A to 3x 27A (PF = 0.9) Mains frequency 50 to 60 Hz Mains connection L1, L2, L3, PE Typical arc length approx. 50 to 125 cm (20 to 49 ), up to 140 cm/55 on request Lamp operating voltage 800 to 900 V nominal 1 ) Lamp operating current 3 to 25 A Duty frequency about 73 Hz Igniting voltage about 3 kv Max. distance FSU to 50m with mercury lamps lamp ~20m with doped lamps Power loss approx. 4 % Dimensions approx. 450 x 400 x 435 mm Weight ~ 54 kg Cooling of the unit air cooling, internal supplied 1) To reach 20,000 W, a minimum actually lamp voltage of 840 V is necessary. Page 23/48

25 FSU 340 Solid State Power Supply for UV lamps Step less adjustable from 4,500 to 34,000 W These fully electronic power supplies are designed optimal to drive uv-lamps in the various fields of industry (e.g. printing, curing, water treatment), which use uv-lamps up to 34,000 watts. Special Advantages: universal use in the nominal power class of 15,000 to 34,000 W, this means one power supply drives different types of uv-lamps in the above named power class typical lamp arc length will be 90 to 240 cm/ 35 to 94 inches step less and quick adjusting of uv-lamp power e.g. for step less adjusting of uv-power according to the speed of the machine or to adjust uv-power according to lamp ageing constant wattage uv-lamp output according to power settings no influence of mains voltage fluctuation wide range of main voltage from 400 to 480V ± 6%, 50 and 60Hz controlled by DC V analogue and DC 24V digital several output signals for status and failure indication with dry contacts output is protected against ground faults, overload and short circuits 3-phase symmetric mains connection easy to install and less wiring needed no phase angle correction and no extern igniter needed less heavy and in many cases smaller than a conventional power supply in accordance to EN and other European and world wide standards (IEC) Main technical data FSU 340 Output power about 4,500 34,000 W 1) step less adjustable Mains voltage 376 to 509 V (Between 360 to 528V possible but with reduced lamp voltage) Mains current (at 34 kw) 3 x 60A to 3 x 45A (PF = 0.9) Mains frequency 50 to 60 Hz Mains connection L1, L2, L3, PE Typical arc length Approx. 35 to 94 (90 to 240 cm) Lamp operating voltage 1,100 to 1,360 V nominal 1 ) Lamp operating current 3 to 26 A Duty frequency about 73 Hz square wave Igniting voltage about 3.5 kv Max. distance FSU to lamp 50 m with mercury lamps ~20 m with doped lamps Power loss approx. 3 to 4 % Dimensions approx. 458 x 460 x 493 mm Weight ~ 77 kg Cooling of the unit Internal Analogous power control input: DC V for lamp power approx % Analogous output for lamp voltage: DC V according to AC 0...2,000 V Analogous output for lamp current: DC V according to AC A EMC acc. EN 55011, group I, class A (industrial areas) 1) to reach 30,000 W a lamp operating voltage of min. 1,250 V is necessary, to reach 34,000 W a lamp operating voltage of min. 1,360 V is necessary. Page 24/48

26 Dimensions of chokes Fig. 1 Fig. 2 Choke Dimensions Total type a 1 a 2 b 1 b 2 a 3 x b 3 c Bild weight new old mm mm mm mm mm mm mm kg 042 EI84a ,3x6, ,4 043 EI84b ,3x6, EI150a x EI150b x EI150c x ,8 053 EI170a x EI170b x EI170c x ,3 056 EI195a x ,3 057 EI195b x ,9 058 EI195c x ,1 059 EI231a x EI231b x ,4 061 EI231c x EI96a ,8x ,3 072 EI96b ,8x ,8 073 EI96c ,8x ,6 074 EI120a ,8x ,2 075 EI120b ,8x ,2 076 EI120c ,8x ,6 077 EI150Na x ,7 078 EI150Nb x ,9 079 EI150Nc x ,1 080 EI174a x ,7 081 EI174b x ,2 082 EI174c x ,5 083 EI192a x ,0 Page 25/48

27 Dimension of leakage transformers Types in vertical design with mounting rails Transformator Dimensions Total type 1) a 1 1) a 2 a 3 b 1 b 2 c d weight new old mm mm mm mm mm mm mm kg 124 2) UI150b x UI180a UI180b UI180c UI210a UI210b UI210c UI240a UI240b UI240c UI400/ ~ UI450/ UI450/ UI600/ ) 970 2) UI600/ ) 970 2) 670 1) Other lengths of U-shaped mounting rails (a 1) and hole distances (a 2) on request 2) Mounting on U-shaped rails on request Page 26/48

28 Overview UV measurement for UV lamps 1. UV-Integrators Picture Range Value Short description Peak mw/cm² Dose mj/cm² UV-Integrator SR Full UV Type: Spectral measuring range: Measuring range: Display range: Display: Dimensions: Weight: UV-Integrator SR nm, max. 365 nm mw/cm² mj/cm² LCD 6 digits Ø 140mm, height 13 mm approx. 500 g UV-Integrator UV-3C-T UV-A UV-B UV-C Temp. Type: Spectral measuring ranges: Temperature: Measuring range: Recording cycle: Display: Dimensions: Weight: Special feature: UV-Integrator UV-3C-T nm nm nm C or mw/cm² 30 s LCD 2 x 16 digits Ø 140mm, height 13 mm approx. 500 g Option SD: The integrator has a SC card slot to save the data. With the included software the data can be displayed as graphs and the data can be stored on a computer. Type UV-Integrator UV-3C-T SD UV-Integrator UV-4C UV-A UV-B UV-C UV-Vis Type: Spectral measuring ranges: Measuring range: Recording cycle: Display: Dimensions: Weight: Special feature: UV-Integrator UV-4C nm nm nm nm or mw/cm² 30 s LCD 2 x 16 digits Ø 140mm, height 13 mm approx. 500 g Option SD: Same as UV-3C-T Integrator SD. Page 27/48

29 2. UV intensity measurement for short time measuring Picture Range Value Short description Peak mw/cm² Dose mj/cm UVM-CP-ALQ UV-A or UV-B or UV-C or UV- VIS Type: Spectral measuring ranges: Measuring range: Measurement interval: Max. permissible radiation: Max. permissible temp.: Measuring distance: Dimensions: Special feature: UVM-CP-ALQ nm, max. 280 nm nm, max. 340 nm nm, max. 295 nm nm, max. 270 nm 2000 mw/cm² 0,3 s integrating 10,000 mw/cm² for max. 5s 270 C for the tip of the quartz rod > 20 mm (quartz tip to lamp) ø 5 x 240 mm (size of rod) ~ ø40 x 48 mm (sensor housing) One sensor can be used in different machine positions. Incl. distance rings. UVM-CP UVM-PTFE UVM- AL UV-A or UV-B or UV-C or UV- VIS Type: Spectral measuring ranges: Measuring range: Measurement interval: Dim. / weight handheld: Dim. / weight UVM-PTFE: Dimensions UVM-AL: UVM-CP handheld + measuring cell UVM-AL or UV-PTFE nm, max. 340 nm nm, max. 320 nm nm, max. 265 nm nm, max. 410 nm mw/cm² for max. 10 min 0,3 s integrating Approx. 152x85x30 mm / 220 g Ø 40 mm, height 18 mm / 70 g Ø 40 mm, height 40 mm / 120 g 3. Online UV intensity measurement for permanent measuring Picture Range Value Short description Peak mw/cm² Dose mj/cm UVM-QSO 2 UV-A or UV-B or UV-C or UV-VIS by DC 0 10V Type: Spectral measuring ranges: For detailed information kindly notice the respective data sheets. Sensitivity range: Amplification factor: Max. permissible int.: Max. permissible temp.: Supply: Output: Dim./weight sensor box: Stainless steel tube: Special feature: UVM-QSO nm, max. 340 nm nm, max. 295 nm nm, max. 270 nm nm, max. 405 nm mw/cm² 1, 10, 100, mw/cm² for max. 10 min ~ 250 C quartz rod window External by DC 24V, 5mA DC 0-10V, proportional to UV Approx. 45 x 45 x 34 mm / 200 g ø 8 mm Air purging connection 1/8 Page 28/48

30 UV-Integrator SR Integrator with integrated heat shield for measuring the UV dose Application: This measuring instrument measures the applied dose thereby examining the effects of UV lamp aging and contamination. It can be used where a conveyor belt (or similar) passes underneath uv lamps, e.g. in UV-curing ovens, photo-resist exposure systems, printed board exposure systems etc. which is typical in the furniture and printing industry, as well as PCB manufacturing and others. The UV-Integrator is placed on the conveyor belt or similar, so that the uv sensor on the back of this unit is facing toward the uv lamps. The sensor receives the incoming UV radiation while passing the lamps in the range of 250 to 410 nm and integrates it over the exposure time. The total dose afterwards is displayed on the LDDin mj/cm². With regular measurements it is therefore possible to anticipate the time and minimum UV dose needed to avoid uncured products. UV lamps can then be cleanded or replaced at the right time, i.e. not too soon to save costs and not too late, to prevent curing problems. Technical data: UV-Integrator SR Display Measuring range Display range Spectral measuring range Dimensions Weight Max. ambient temperature Power source Power consumption Housing Heat shield LCD, 6 digits mw/cm² mj/cm² nm, max. 365 nm 140 mm, height 13 mm Approx. 500 g 70 C for 60 sec. Lithium battery 3,6 V 100 µa (= approx hours) Aluminum Integrated Spectral measuring range Delivery With battery; in plastic case Wavelength in nm Page 29/48

31 UV-3C Integrator UV-3C-T Integrator UV-3C-T Integrator SD Integrator for measuring UV intensity and dose plus temperature + UV-A intensity mw + UV-A dose mj + UV-B intensity mw + UV-B dose mj + UV-C intensity mw + UV-C dose mj + Full UV intensity mw + Full UV dose mj + Temperature C / F (UV-3C-T Integrator SD) The UV-3C Microprocessor Integrator is a self-contained, high quality UV multichannel-measuring instrument. It is designed to measure, record and display peak UV intensity, UV dosage and temperature (UV-3C-T Integrator SD). Due to its three different UV sensors and the integrated microprocessor the UV-3C can measure, record and display the peak of the UV-energy (mw/cm 2 ) for each UV band individually plus the peak of total UV energy. Additionally, this UV-Integrator is calculating the uv dosage (mj/cm 2 ) of the uv energy supplied during the time of exposure of one measuring cycle. This allows to determine not only the total energy, but also how that energy is delivered, i.e., what intensity and dose at what uv band. The sensors are on the back of the unit which also serves as a heat shield. After completion of the measuring cycle all measuring results can be scrolled through on the built in 2 x 16 digit LCD display. Available versions: UV-3C Integrator: Three UV bands UV-A, -B, -C UV-3C-T Integrator: Three UV bands UV-A, -B, -C and temperature UV-3C-T Integrator SD: Three UV bands UV-A, -B, -C and temperature. This integrator has a SD card slot. The measured values are saved on the enclosed SD card. The measured data can be downloaded to a computer (the software is included) to show, edit and store a history of the measuring results of the entire measuring cycle as graphic charts (mw/cm 2 ) and (mj cm 2 ) and ( C/ F). Technical data: Spectral ranges UV-A nm UV-B nm UV-C nm UV nm Measuring range 0 to 2000 mw/cm 2 or 2000 to 5000 mw/cm 2 Sampling rate: sec (200/sec) Recording cycle: 30 sec. Display: LCD, 2 x 16 digits Power source 2 x LiPO rechargeable battery pack (mains adapter incl.), Auto-Off after 1 minute Dimensions / weight : 5.5 (140 mm), height ½ (13 mm) / approx ounce (500 g) Temperature range 32 to 230 F / 0 to 110 C * Operating temperature 32 to 113 F / 0 to 45 C, ambient temp. max. 230 F / 110 C for 10sec. Page 30/48

32 UV-CP-ALQ UV intensity measuring device with quartz rod sensor Advantages Universal hand held measuring device, battery operated Simple to use uv intensity measuring device to measure near to the to be cured surface, displayed in mw/cm² applicable to nearly all uv dryers / lamp heads comparable measurements for quality assurance indicates lamp aging, lamp blackening and reflector conditions quick and simple repeatable measurements (after preparing the units once), e.g. every day. different sensors for UV-C, UV-B, UV-A and UV-VIS available. different length of quartz rod available (25, 34 and 50cm) mechanical adjustment parts inclusive delivery as a complete set in a case patent pending UV-dryer / lamp head Reflector Adjustment ring, fixing the stainless steel tube. Sensor head UV lamp Guidance plate, fixed at the lamp head Quartz rod in a stain less steel tube with measuring window. The window should be near to the lamp s electrodes. It should look either to the lamp or to the reflector or to both (~50/50%), see detailed data sheet. Distance ring, to be slipped on the rod (0 n pieces) Page 31/48

33 UVM-QSQ 2 UV Online Sensor This sensor was developed to allow online UV measurement of UV medium pressure lamps. The high UV intensity as well as the high temperatures, which let drift normally the values, where a challenge but using the right materials and sensors and the special quartz rod system makes an easy to use UV online sensor possible. As the measured value mainly depends from the mounting situation, this unit has only to be used as a relative measuring device, which means, the measured value is to be set to 100% in the new condition of lamp and reflector etc.the sensor could be placed near to the lamp, e.g. at the edges of the reflector. Output is a DC 0.10V signal, which could e.g. drive a simple DC voltmeter. As well the signal could be given to a PLC. The sensitivity of the sensor is adjustable in steps of factor 10 up to Sensors for different UV ranges are available. Technical data Sensitivity range Between 20 und mw/cm² Amplification factor 1, 10, 100, 1000 Measuring distance to lamp Approx mm Max. permissible intensity mw/cm² for max. 10 min mw/cm² for max. 10 s UV-sensivity Blind to day light (except UV-VIS sensor) UV ranges Wave length Maximum UV nm 280nm UV-C nm 270nm UV-B nm 295nm UV-A nm 340nm UV-VIS nm 405nm Spectral sensitivity for each sensor. Supply External by DC 24V, 5mA Air purging 1/8 (max. 0,5 bar) Dimensions of sensor box (BxWxD) Approx. 45 x 45 x 34 mm; Stainless steel tube: L = 140 mm, ø 8 mm Weight Approx. 200 g Temperature range Sensor box: 15 C...50 C (continuous) Quartz rod at measuring window: ~ 250 C End of stainless steel tube: max. 200 C (continuos) Materials Sensor box: anodised aluminium; tube stainless steel, quartz rod: synthetic Page 32/48

34 PM41-UVT IR-sensor for measuring quartz tube temperature of uv lamps General Up to now it was very difficult to measure the real quartz tube temperature of UV lamps while operating. Normally it is done with thermo elements or resistance wires. Principal disadvantage of those sensors is the additional heating of the sensor by the IR radiation of the Arc itself and an additional cooling of the sensor by the normally necessary cooling air flow for the lamp. As a result, the measurement was very unreliable. The new sensor PM41-UVT measures IR radiation of 4,5 to 4,8µm. As quartz by physical reasons blocks the short wave IR radiation of the arc lower than 4,5µm, the sensor only measures the long wave IR of the quartz tube itself. As a result it measures the real temperature of the tube, nothing else. The sensor takes a bearing on the lamp with a distance of approx. 40 to 100 mm, while the spot size on the lamp tube is 3.8 to 13 mm of diameter. It is important to have an aperture between lamp and sensor to protect the sensor housing to the lamp heat. Max. housing temperature is 65 C! The measuring spot on the lamp tube have to be smaller than the tube diameter, otherwise a mixed temperature of lamp tube and background will be displayed. The hole diameter has to be adopted to its placement within the measuring area, shown in the picture below. As an example it could be mounted on the rear side of a lamp head and takes its bearing through-out a hole in the lamp housing. By an air flush ring (for pressurised, clean air, option) in front of the sensor opening a pollution by e.g. dust could be avoided or reduced. (The holders and the air flush ring are not included into the standard delivery) Technical data Measuring area (spot) Temperature range 500 to 1100 C Resolution 2 K Reproducibility 3 K Emission factor 0,95, fixed Electrical output DC 0,5 to 1,1 V Sensor Thermopile Wavelength 4,5 to 4,8µm Measuring time Approx. 200 ms Housing temperature 0 to max. 65 C Power supply DC 7 to 15 V, 10 ma, ripple 200 mv Dimensions (LxWxH) (incl. Cable gland, without air outlet) 36 x 20 x 52 mm mounting plate 40 x 20 mm Cable length 1 m, Housing material Metal, anodised Protection degree IP 65 according to DIN Delivery includes sensor with 1m cable Dimensions Accessories: Air purging flush ring Digital display Page 33/48

35 SiCSi-2,5-3kV-Ø8 High voltage cable 1x2,5 mm², 3kV, shielded, for connection of uv-lamps General Typical application of this cable are the use for supplying UV lamps with electronic power supplies (EPS), which need shielded cables to apply to the EMC rules, due to the principal disturbances of the EPS, either working with rectangular shaped currents or with high frequency sinusoidal currents. This cable has a voltage capacity of 3kV continuous and can stand the typical igniting pulses up to 5kV, as well as power supplies, working with higher lamp operating voltages up to nominal 2 kv. Technical data: conductor: insulation: color: dielectric strength: 2,5 mm² Cu, tin plated silicone red V cross section: conductor: 1x 2,5 mm 2 conductor construction: outer diameter: current carrying capacity: shield: 2,1 mm 2 50 x 0,25 mm approx. 8,1 mm approx. 25 A at temp. = C approx. 20 A at temp. = C approx. 15 A at temp. = C temperature stability: max C for approx h C for some hours - 50 C ozone stability: uv stability: RoHS conform delivery: - cut on request 5 m - in 100 m rings - from m on cable drum delivery time: mostly; by using together with UVH-lamps no problems expected. When used with UVH-lamps type "S" mode of synthetic quartz (mostly ozone producing) it is expected an embrittlement of insulation and corrosion of the conductor in the long run. UV-A and UV-B (sun imission) Practice shows, that silicone is not stable against UV-C in the long run (embrittlement of insulation). So silicone cables have to be shielded against intensive UV - radiation. yes usually from stock m cable drum on request terms of order SiCSi 2,5-3kV Page 34/48

36 SiCSi-2,5-6kV-Ø11 High voltage cable 1x2,5mm², 6kV, shielded, for connection of uv-lamps General Typical application of this cable are the use for connecting UV lamps with their power supplies. The shield decrease disturbance emissions, give a certain protection against isolation damage and gives the possibility to detect isolation faults in long trays. Usually this cable is used up to lamp operating voltages of about 3.5kV. The silicone isolation gives a certain protection against uv stray radiation and is able to stand the typically higher temperatures in the lamp heads connecting parts. It is not designed to be used inside lamp heads, e.g. in parallel to the reflector (here Teflon isolated cables have to be used typically). Technical data: conductor: insulation: color: dielectric strength: 2,5 mm² Cu, tin plated silicone red V cross section: conductor: 1x 2,5 mm 2 conductor construction: outer diameter: current carrying capacity: shield: 2,1 mm 2 50 x 0,25 mm approx. 11 mm approx. 25 A at temp. = C approx. 20 A at temp. = C approx. 15 A at temp. = C temperature stability: max C for approx h C for some hours - 50 C ozone stability: uv stability: delivery: mostly; by using together with UVH-lamps no problems expected. When used with UVH-lamps type "S" mode of synthetic quartz (mostly ozone producing) it is expected an embrittlement of insulation and corrosion of the conductor in the long run. UV-A and UV-B (sun imission) Practice shows, that silicone is not stable against UV-C in the long run (embrittlement of insulation). So silicone cables have to be shielded against intensive UV - radiation. - on request cut 5 m - in 100 m rings - from m on cable drum terms of order SiCSi 2,5-6kV Page 35/48

37 PVC- 2x4-3kv -Ø16 High voltage cable 3kv, 2 x 4 mm², shielded, for connection of uv lamps Technical Data: description of cable: conductor: shield: 2-pole high voltage cable, shielded, for the connection of e.g. UV lamps. It is recommended for connection between electronic power supplies (EPS) and UV lamps for keeping the EMC rules. Cu, tin plated, single core: ø 0,3 mm, acc. to DIN VDE 0295, class 5 cross section 2x 4,0 mm² resistance of a single conductor: max. 4,95 Ω/km wickerwork of tin plated copper cores, ø 0,2 mm each opt. coverage approx.. 85% dielectric strength: nominal AC V insulation test voltage conductor/conductor V conductor/shield V breakdown voltage min. 10 kv Insulation resistance: Outer diameter: min. 100 MΩ * km 16 ± 0,7 mm insulation: outside PVC TM2 acc. to DIN VDE 0281 part 1 yellow, RAL 1021 inner conductors thermal stability: moving -5 to +70 C fixed -30 to +70 C bending radius: ozone- and UV stability: RoHS conform: delivery: delivery time: terms of order Polyethylene acc. to DIN VDE 0819 part103 red 15x cable diameter R = 240mm this cable is NOT permitted for energy chains! no stability, medium-term an embrittlement of the insulation and a corrosion of the wires are expected. If inserted e.g. into a lamp head, where ozone or UV radiation could occur, the insulation must be covered by suitable means, e.g. silicone covered glass fiber tubes. yes - cut on request 5 m - in 100m rings - from 1000m on cable drum usually from stock m cable drum on request PVC-2x4-3kV Page 36/48

38 PMC-2,5+0,34-3kv - Ø24 High voltage cable, multi core, 3kV for connecting uv lamps Cable design Description: PVC multi core cable 3kV, yellow 2x 2,5 mm² + 1x 2,5 mm² + (10 x 2 x 0,34 mm²) 2 wire for emitter connection with 2,5mm², individually shielded 1 wire gn/ye with 2,5mm² for example for earth-connection of the reflector unit 10 pairs control wire (20 wire at 0,34mm²), in each case paired twisted and shielded together, for least possible sturgeon-influence through the main-wire (emitter-connection) and outer influences. Conductor: cooper tinned, fine wire accordance with VDE 0295 categories 5 Wire insulation: PVC accordance with VDE 0281, part 1 Polyethylene 2Y accordance with VDE 0819, part 103 Wire color: 0,34 mm²: 20x accordance with DIN ,50 mm²: 1x gn/ye (PVC), 2 x yellow (2Y) Arrangement of conductors: each 2 wires 0,34 mm² twisted to pairs Shielding: Network from tinned copper-wire at (10x2x0,34C) mm² = 0,10 mm, opt. coverage ca.80% at (2,5CY) mm² = 0,15 mm, opt. coverage ca.83% Inside sheet at (2,5CY): PVC TM2 accordance to VDE 0281, part 1, RAL 7001 Outer casing: PVC accordance to VDE 0281, part 1 Outer casing color: yellow, RAL 1021 Outer dimensions: 24,0 + 0,5 mm Ambient temperatures moving: fixed laying: -5 C to +70 C -30 C to +70 C Technical data at 20 C Nominal voltage: 2,50 mm² (2x lamp) maximum V 2,50 mm² (1x PE) maximum 500 V 0,34 mm² maximum 300 V Test voltage: 2,5 mm² (2x lamp) Wire/Wire V Wire/Shield V 2,5 mm² (1x PE) Wire/Wire V Wire/Shield V 0,34 mm² Wire/Wire V Wire/Shield V Wire resistance: Insulation resistance: 2,50 mm² maximum 7.98 Ohm / km 0,34 mm² maximum 56.8 Ohm / km minimum 100 MOhm / km Insulation discharge voltage: 2,50 mm² (2x lamp) minimum V 2,50 mm² (1x PE) minimum V 0,34 mm² minimum V Other qualities Bending radius: flexible use: 15 x wire diameters Oil resistance: accordance to DIN VDE 0473 part Terms of order PMC-2,5+0,34-3kV Page 37/48

39 Reflector extrusion for air cooling Reflector extrusion for air cooling with easy to replace reflecotor sheets Extrusions in standard shape; wide and even distribution: surface to be cured uv-lamp Page 38/48

40 Reflector Material Highly polished anodised aluminium reflectors This highly polished anodised UV reflector material is optimized for the reflection of the UV spectrum. It comes coated with a protective coloured peel off coating which must be removed before use. This material is available in sheets or can be cut and shaped to customer requirements. For this a drawing must be provided which includes dimensions, thickness, material (if different to Aluminium) and radius if curved. Standard material thickness is availabel in 0,5, 0,7 and 1,0 mm. Reflection curve as percentage vs. wavelength Wavelength in nm Page 39/48

41 Cold UV Mirror Highreflectice and selective Cold UV Mirror Aluminium, stainless steel or quartz glass UV curing is essential in the processing of temperature sensitive substrates in printing and curing applications using solvent free inks, lacquers, glues. The ever increasing requirements being placed on the productivity and performance of these curing modules are resulting in higher and higher radiation densities and thus the need for improved heat suppression. UV-Technik offers solutions for optimising the performance of UV curing modules. Dichroic UV cold reflectors especially designed for the commonly used UV-lamps result in a extremely high yield of UV-radiation. At the same time the heat load on the product to be cured is reduced to a minimum. Normal reflectors, typically high gloss aluminium reflectors, reflects UV in a high degree, but also light and IR radiation. Coating of the reflector sheets with our UV-cold coating reflects UV as good as high gloss aluminium sheets, but absorbs a lot of the IR radiation and gives it to the reflector body or the cooling air.typical applications are: Printing machines (e.g. foils), optical storage media (CD, DVD), Electronics, surface treatment. A variety of customer-specific reflector geometries can be realised. Example: Cold UV Mirror on aluminium Reflectance in % Wavelength in nm Page 40/48

42 Reflector unit Reflector unit with fixed reflectors for uv medium pressure lamps type Aachen Several lengths are available. The reflectors are adjustable with screws when mounted into the machine to realise the best focus. Explanations: EA Electrode distance of uv-lamp (typical recommendation: EA = curing width plus mm, depending from lamp distance to material) 1 uv-lamp 2 easy to replace reflector sheets 3 covers, to be removed when lamp have to be changed 4 tube connection flange, ø 100 or 125 mm, for exhaust air. (other dimensions on request) With long uv-lamps and depending of needed air volume 2 or 3 connection pieces symmetrical over the total length All dimensions in mm. Dimensions A, B and EA depending from uv lamp. Page 41/48

43 Reflector unit Reflectorunit with shutter for uv medium pressure lamps type Ellwangen (without shutter driver) Several lengths are available. The reflectors are realised as shutter. Legend: EA electrode distance if uv-lamp (recommendation: EA = curing width plus mm, depending from lamp height) 1 uv-lamp 2 easy to renew reflector sheets 3 2 covers, to be removed when lamp have to be changed 4 tube connection piece, ø100 or 125mm, for air exhaust (other dimensions on request); with long uv-lamps and depending from needed air volume, 2 or 3 connection pieces symmetrical over total length 5 short axis for shutter driver (custom side) Radiation Shutter All dimensions in mm. Dimensions A, B and EA see separate list Page 42/48

44 UV reflector units with shutter 1. General Reflector units are used as holder of uv-lamps and reflect on the utilizable area a large portion of power, which otherwise will be radiated unused in the space. In connection with the right amount of cooling air, they also facilitate a cooling, geared to the necessities of the lamp. By tipping forward both parts of reflector before the lamp, UV and IR radiation could be stopped (shutter) to protect goods when transport stops. The uv reflector units are produced of corrosion-resistant materials, all important parts are made of aluminum or high-grade steel. 2. Precautionary Measures UV-radiation emitted by uv-lamps in operation is dangerous for skin and eyes and has kept off the operating personal during operation by shielding. Never look directly with unprotected eyes in an uv-lamp and in reflected radiation! During operation, the quartz tube of the lamp attains a temperature of approx. 700 to 900 C, therefore the lamp have to be cooled off before working on it or the reflector unit in case of e.g. service. Despite sufficient cooling, the reflector unit itself can reach temperatures clearly more than 50 C at some places. Because of the high temperature of the lamp, the use in explosion proof zones is not possible! If, for example, in combination dryers solvent-containing colors, lacquers etc. and uv-curing materials are used alternately, ensure BEFORE switching on the uv-lamp, that the solvent containing air in the dryer is sufficiently rarefied / eliminated! Reflector units with shutter do not stop all UV radiation, a residual leakage radiation will still be emitted. This has taken into account, when humans should work in the area of this residual radiation. 3. Installation and Shutter Driving of Reflector Unit Reflector units are designed for mounting in a larger housing provided by the customer (e.g. dryer unit), which guarantees a sufficient protection against touching (hot) and especially against uv-radiation. The fastening of the unit may be done in various ways, e.g. to lie on rails (do NOT cover the gills or the air inlet slits at the long sides between outer wall and reflector), or by holders (screws) at the back side or the face sides of the unit. If fastened by the rear side drill holes in the inside wings of the edge profile but not in the backside coversheet for more stability. Reflector units with shutter have to be completed with e.g. a linear or turning pneumatically cylinder or an electrical motor by customer. So the unit could optimal adapted to the machine or plant. Care have to be taken to the end stops (open and closed) of the shutter. The driver have to close/open the shutter smoothly, not hard! Otherwise early damaging of shutter mechanism will occur. It is recommended to install two end switches for control reliable function of the shutter. Page 43/48

45 4. Cooling The necessary amount of cooling air depends on the power of the lamp. The air should be sucked off at the backside of the unit. In special cases it could be necessary to blow the air from the backside over the lamp to the front of the unit, but it is more difficult to find the right amount of air in this case, because of jet effects and partial cooling of the lamp. Guiding value for the amount of cooling air is shown in the following table. These values have to be multiplied with the power of lamp in kw. Lamp power 40 to 60 W/cm 70 to 90 W/cm 100 to 130 W/cm 140 to 180W/cm 200 to 240 W/cm air volume 30 m³/h * kw 40 m³/h * kw 50 m³/h * kw 65 m³/h * kw 90 m³/h * kw About 80 to 100% air volume have to be added to the calculated values for the cooling of the surrounding customer provided housing and machinery. Example: electrical lamp power 6 kw at 120 W/cm necessary amount of cooling air for the reflector unit: additional amount of cooling air for the housing: total amount of air about 600 m³/h approx. 300 m³/h approx. 270 m³/h General experience has shown, that an exhaust temperature of 60 C measured near the air outlet at the dryer means a sufficient cooling. A lower temperature of <40 C often indicates a too strong cooling, but must not. A sure indication could be made by the lamp voltage. It have to be near the nominal value according to the lamp data (U lamp should be more than 75-80% of nominal lamp voltage). In stand-by operation with reduced power, the air volume has to be reduced in order not to cool down the uv-lamp too much. A too strong cooling could be indicated by a sinking lamp voltage lower than about 80% of the nominal lamp voltage. The air reduction is to be established in a test, since it also depends on practical conditions of use. The air may be reduced by means of e.g. a motor-operated throttle valve or by a two-step blower or other. Take care, that amount of cooling air at stand by power differs clearly between open and closed shutters! With open shutter air should be calculated by the above formula. With closed shutter this low air volume will be too less for cooling the closed and heated shutter profiles. So a much higher volume is recommended, it may be, that the full power volume is applicable. This has to be tested via lamp voltage (see above) and/or profile temperature, it should not exceed 300 C. The exhausted air has to be drawn away via roof or equivalent because of the ozone content. Through the relatively high temperature of the exhausted air, the ozone decays really fast (some minutes). Page 44/48

46 LT 200 Electronic Lamp Tester This unit is designed for testing of gas filled medium and low pressure lamps. The following lamps can be checked: Mercury low pressure lamps High power amalgam lamps Mercury medium pressure lamps High pressure sodium lamps Fluorescent lamps Neon lamps Metal halogenid lamps Low pressure sodium lamps Touch the lamp contacts with the test probe and press the button. The gas inside the lamp will be ionized and a glow will be activated. In addition the unit can be used for voltage tests and resistance tests. Please refer to the manual to avoid injuries or damage to the unit. Technical data: Voltage test: Test range V AC Frequency Hz Test current Less than 200 µa Lamp test: Default value with new battery approx. 3 kv/160 Hz Field intensity in the frequency approx. 126 µv/m range of khz Monitor for lamp active test red LED and signal of approx. 2 khz Resistance test: Withstand voltage 250 V AC/DC Test range approx. 0-1 MΩ Monitor for low resistance red LED, acustic signal General technical data: Temperature range -10 C to +50 C, max. 70% rel. Humidity Mains supply 9 V-Battery IEC 6LR61 Net weigth approx. 450 g Size (H x W x D) 235 x 80 x 45 mm A detailed manual is enclosed with the delivery. Page 45/48