COMPUTER METHODS IN ELECTRICAL POWER DISTRIBUTION FOR PETRONAS GAS INDUSTRIAL PLANT NORAHIDA IBRAHIM

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1 COMPUTER METHODS IN ELECTRICAL POWER DISTRIBUTION FOR PETRONAS GAS INDUSTRIAL PLANT NORAHIDA IBRAHIM This thesis is submitted as partial fulfillment of the requirement for the award of the Bachelor of Electrical Engineering (Power System) Faculty of Electrical & Electronics Engineering Universiti Malaysia Pahang NOVEMBER, 2008

2 ii I hereby acknowledge that the scope and quality of this thesis is qualified for the award of the Bachelor Degree of Electrical Engineering (Power System) Signature : Name : NORHAFIDZAH BINTI MOHD SAAD Date : _07 NOVEMBER 2008

3 iii All the trademark and copyrights use herein are property of their respective owner. References of information from other sources are quoted accordingly; otherwise the information presented in this report is solely work of the author. Signature : Author : NORAHIDA IBRAHIM Date : 07 NOVEMBER 2008

4 iv Dedicated to my beloved parents, sibling, supervisor and all of you For giving a constant source of support and encouragement

5 v ACKNOWLEDGEMENTS First of all, thanks to my supervisor, Pn. Norhafidzah Mohd Saad because give me a generous amount of help and guidance which has provided me with practical experience in this PSM project and academic experience in the analysis of the power flow for industrial plant (Petronas Gas Kerteh) by using new software in the Universiti Malaysia Pahang that is SKM Power Tools for Windows. I also thanked to En. Nazri from Petronas Gas Kerteh because give me the data to make my PSM project become complete. He also helped me to get the information of this project about the Petronas Gas Kerteh. Director VI Power Sdn. Bhd, Ir. Lee Chong Kiow that is important person which help me a lot when using this new software. I take great pride in my work, but where would I be without the help of my peers and colleagues. I would like to thank also to En. Zahir, Pn. Nazriyah, En Farhan, En. Redzuan and all of the lecturer in FKEE for their accommodation, suggestion and opinion during the project progress in this university. Special thank also to my family for their eternal support when I told them that I wanted to continue my education and especially friends for encouraging me done my research. Last, but not least, I would like to acknowledge the lot of support to Faculty of Electrical and Electronic Engineering, Universiti Malaysia Pahang in this research. Without their support the ideas could not have been realized.

6 vi ABSTRACT Power system analysis software used to determine the amount use of power of the electrical power network for utility, industrial, and commercial industries. Along with all of the recent technological advances, there have been similar advances in power system analysis software. Engineers use this software to design, operate and control power systems. Such software allows engineers to solve power system analysis problems more easily. This analysis is intended as introductory information for Petronas Gas plant engineering wanting to acquire power system analysis software. Additionally, this analysis addresses how such software can be applied in the Petronas Gas industrial plant. This analysis is more focuses on the power flow analysis. A power flow will calculates the voltage drop on each feeder, the voltage at each bus, and the power flow in all branch and feeder circuits. It is worked by using the software of SKM Power Tools for Windows.

7 vii ABSTRAK Perisian analisis sistem kuasa digunakan untuk menentukan penggunaan kuasa jumlah jaringan kuasa elektrik untuk utiliti, industri, dan industri-industri perdagangan. Sepanjang dengan semua kemajuan-kemajuan teknologi mutakhir, di sana telah sama kemajuan dalam perisian analisis sistem kuasa. Penggunaan jurutera-jurutera mereka bentuk perisian ini, beroperasi dan sistem-sistem kekuatan kuasa. Perisian seumpama membenarkan jurutera-jurutera untuk menyelesaikan masalah-masalah analisis sistem kuasa lebih senang. Analisis ini adalah dimaksudkan maklumat yang serupa asas untuk kejuruteraan kilang Petronas Gas inginkan untuk memperolehi perisian analisis sistem kuasa. Tambahan pula, alamat-alamat analisis ini perisian yang bagaimana seumpama boleh digunakan dalam kilang perindustrian Petronas Gas. Analisis ini adalah lebih menumpukan pada analisis aliran kuasa. Satu wasiat aliran kuasa mengira susutan voltan di setiap penyuap, voltan di setiap bas, dan aliran kuasa dalam cawangan keseluruhan dan litar-litar penyuap. Ia dikerjakan dengan menggunakan perisian SKM Power Tools for Windows.

8 viii TABLE OF CONTENT CHAPTER TITLE PAGE TITLE i DECLARATION ii DEDICATION iv ACKNOWLEDGEMENTS v ABSTRACT vi ABSTRAK vii TABLE OF CONTENTS viii LIST OF TABLES xi LIST OF FIGURES xii LIST OF ABBREVIATION xiv LIST OF APPENDICES xv 1 INTRODUCTION Introduction Objective Scope of Project Thesis Outline 3 2 LITERATURE REVIEW Introduction Petronas Gas Power System 5

9 Introduction of Petronas Gas Power System Petronas Gas Power Generation Power System Analysis Introduction Power Flow Analysis Basic of the Power Flow Problem Newton-Raphson Method Power System Modeling Line and Cable Transformer In-Phase Transformer Shunt Element Loads Generators Summary 26 3 METHODOLOGY Introduction Flow Chart of the Project Software Usage ( SKM POWER TOOLS for 29 WINDOWS ) Start Power* Tools for Windows (PTW) Build a System Enter Component Data Review Study Results Summary 38 4 RESULT AND DISCUSSION Introduction Trial System Result Power Flow Analysis for real System 42

10 Bus DatA Branch Data Discussion Summary 49 5 CONCLUSION AND RECOMMENDATION Conclusion Recommendation 51 REFERENCES.52 APPENDICES APPENDIX A1 53 APPENDIX A2 54 APPENDIX B1 55 APPENDIX C 56

11 3 LIST OF TABLES TABLE NO. TITLE PAGE Bus Branch Data Real Power and Reactive Power when motor 42 starting and motor running 4.3 Bus Data Branch Data 47

12 4 LIST OF FIGURES FIGURE NO. TITLE PAGE 2.1 Petronas Gas Kerteh Kerteh Petrochemical area Flow of the Power Generation Typical bus power system Equivalent circuit of a line element of 17 length dx 2.6 Lumped-circuit model (π-model) of a 17 transmission line between nodes k 2.7 Transformer model with complex ratio In-phase transformer model Equivalent π model for in-phase 20 Transformer 2.10 Phase-shifting transformer A shunt connected to bus k Model of a load connected to bus Model of a generator connected to bus k Flow Chart of the Project Using the Project>New command Create the Tutorial Project Toolbar Icon Enter voltage for bus Select type of Cable Enter Cable Size and Length 32

13 5 3.8 Specify the Transformer Size Utility fault contribution and voltage entry Load data entry Running system studies on the power system 35 Network 3.12 Study selection and setup screen Study Message Window Flow-chart of software usage Trial system form manual book Trial system when have a motor Real System Single Line Diagram Real System (a) Real System (b) 45

14 6 LIST OF ABBREVIATIONS MWh PTW kva kw kvar P Q %VD TNB Mega Watt hour Power Tools for Windows Kilo Volt Amphere Kilo Watt Kilo Volt Amphere Reactive Real Power Reactive Power Percent Voltage Drop Tenaga Nasional Berhad

15 7 LIST OF APPENDICES APPENDIX NO. TITLE PAGE A1 A2 B1 C Single Line Diagram By Petronas Gas Bata from Petronas Gas Result Load Flow ( Trial 4-Bus Basic System) Result Load Flow ( Real System Of Petronas Gas

16 8 CHAPTER 1 INTRODUCTION 1.1 Introduction Power flow commonly referred to as load flow, are the backbone of power system analysis and design. They are necessary for planning, operation, economic scheduling and exchange of power between utilities. In addition, power flow analysis is required for many others analysis such as transient stability and contingency studies [1]. The availability of fast and large computers has somewhat eased the work load of the power system engineer. Routine calculation can now be accomplished more efficiently and more extensively. Advances in device and system modeling, as well as the developments I computational technique, have greatly enhanced the analysis and planning tasks [2]. The hand computational work to perform power system analysis is very complex, cumbersome, and time consuming. Power system analysis aid were first develop in the late 1920s. It provided the ability to determine system voltage levels during the normal

17 5 and emergency condition, and to determine the behavior of the power system analysis [4]. Today s engineers have a wide variety of hardware and software tools to perform power system analysis. There are many software packages offered in power system analysis. Most software packages include the following calculations as basic features; load flow, short circuit, motor starting, and protective device coordination. This analysis only addresses the power flow which is the most common software packages used in a Petronas Gas industry. SKM Power Tools is one of the software used for power flow analysis. The result will show all of the analysis needed. 1.2 Objective The objective of this project are : i. To study the electrical power distribution for Petronas Gas Industrial Plant at Kerteh. ii. To model and simulate the load flow and analysis for single line diagram of Petronas Gas Kerteh by using SKM Power Tools software. iii. To apply computer method for electrical power distribution for Petronas Gas Industrial Plant.

18 6 1.3 Scope of Project The scope of this project are : i. Case study on power system network (single line diagram) of Petronas Gas Kerteh. iii. Analyze the power flow analysis for trial system. iv. Model, simulate and analyze the power flow of electrical power system distribution in Petronas Gas using SKM Power Tools software. 1.4 Thesis Outline For the thesis outline, it has five chapters. All the progress elements are divided into chapters and the details of each chapter are as follows: i Chapter 1 a. Introduction: Explain detail about the general information of this thesis. The problem statement is stated here along with the relevant solution. It s to support the main objectives and the relevant of the proposed title. b. Objective: The goal of the project is stated in here. It s consists of the aim that must be achieved at the end of the project. c. Scope of work: The flow of work that will be implemented in this project. This step by step flow work is to keep the project s progress on track and to meet the objective. d. Thesis outline: The overall elements needed in the thesis.

19 7 ii. Chapter 2 a. Literature review: The study on the others papers, journal, website citation and other dependable sources that related to the project. Literature review is crucial for every thesis not only to support the proposed title but also for guidelines and references on the conducted thesis. iii. Chapter 3 a. Methodology: Describe in details about the scope of project. In this part, every step on how to approach the solutions to overcome the stated problems is described in details. Its shows how the work will be done. The details such as flow chart, schematic diagram are shown in here. iv. Chapter 4 a. Expected result: State the expected results that will be achieved at the end of the project. v. Chapter 5 a. Conclusion: Conclude the project s objectives and result achieved. The project success or failure is stated in here. b. Suggestion: Give suggestion for the future of this project.

20 8 CHAPTER 2 LITERATURE REVIEW 2.1 Introduction Literature review is a study on the others papers, journal, website citation and other dependable sources that related to the project. It is crucial for every thesis not only to support the proposed title but also for guidelines and references on the conducted thesis. 2.2 Petronas Gas Power System Introduction of Petronas Gas Power System Figure 2.1 Petronas Gas Kerteh

21 Petronas Gas is one of the 18 investor-owned independent power producers supplying power to the three main utilities. There are also several mini utilities generating electricity or purchasing power from the main utilities for their own use and supply the excess power to consumers within certain dedicated areas. Petronas Gas generates electricity by co-generation and supplies to customers within the Gebeng and Kerteh petrochemical industrial areas. Petronas gas Kerteh generates about 1,228,540 MWh using gas turbine and gas petroleum as a fuel and distribute power to the consumers [8]. Figure 2.2 Kerteh Petrochemical area

22 2.2.2 Petronas Gas Power Generation Figure 2.3 Flow of the Power Generation A gas turbine extracts energy from a flow of hot gas produced by combustion of gas or fuel oil in a stream of compressed air. It has an upstream air compressor (radial or axial flow) mechanically coupled to a downstream turbine and a combustion chamber in between. Gas turbine may also refer to just the turbine element [3]. Energy is released when compressed air is mixed with fuel and ignited in the combustor. The resulting gases are directed over the turbine's blades, spinning the turbine, and mechanically powering the compressor. Finally, the gases are passed through a nozzle, generating additional thrust by accelerating the hot exhaust gases by expansion back to atmospheric pressure [3]. As with all cyclic heat engines, higher combustion temperature means greater efficiency. The limiting factor is the ability of the steel, nickel, ceramic, or other materials that make up the engine to withstand heat and pressure. Considerable engineering goes into keeping the turbine parts cool. Most turbines also try to recover exhaust heat, which otherwise is wasted energy. Recuperators are heat exchangers that

23 pass exhaust heat to the compressed air, prior to combustion. Combined cycle designs pass waste heat to steam turbine systems. A combined heat and power (co-generation) uses waste heat for hot water production [3], [8]. Mechanically, gas turbines can be considerably less complex than internal combustion piston engines. Simple turbines might have one moving part: the shaft/ compressor/ turbine/ alternative-rotor assembly not counting the fuel system [3]. More sophisticated turbines (such as those found in modern jet engines) may have multiple shafts (spools), hundreds of turbine blades, movable stator blades, and a vast system of complex piping, combustors and heat exchangers [3]. As a general rule, the smaller the engine the higher the rotation rate of the shaft(s) needs to be to maintain tip speed. Turbine blade tip speed determines the maximum pressure that can be gained, independent of the size of the engine. Jet engines operate around 10,000 rpm and micro turbines around 100,000 rpm [3]. Thrust bearings and journal bearings are a critical part of design. Traditionally, they have been hydrodynamic oil bearings, or oil-cooled ball bearings. This is giving way to foil bearings, which have been successfully used in micro turbines and auxiliary power units [3], [8]. 2.3 Power System Analysis Introduction The planning, design, and operation of electric power systems require continuing and comprehensive analysis in order to determine system performance and evaluate alternative system expansion plans. Because of the increasing cost of system additions

24 and modifications, it is imperative that utilities consider a range of design options [2]. In order to the important of the power flow analysis, this chapter will discuss the about the theory related to the load flow analysis Power Flow Analysis In power engineering, the power flow analysis is an important tool involving numerical analysis applied to a power system. Unlike traditional circuit analysis, a power flow study usually uses simplified notation such as a one-line diagram and perunit system, and focuses on various forms of AC power (ie: reactive, real, and apparent) rather than voltage and current. It analyses the power systems in normal steady-state operation. There exist a number of software implementations of power flow studies [5]. The great importance of power flow or load-flow studies is in the planning the future expansion of power systems as well as in determining the best operation of existing systems. The principal information obtained from the power flow study is the magnitude and phase angle of the voltage at each bus and the real and reactive power flowing in each line [5] Basic of the power flow problem The load flow problem is an important tool for design and operation of distribution systems. At the design stage, it is applied to ensure that the voltage and current standards are satisfactory under various conditions all over the network. At the operation stage, load flow is used to ensure that voltages and currents are within the predefined ranges for expected loads [5]. The goal of a power flow study is to obtain complete voltage angle and real power and voltage conditions. Once this information is known, real and reactive power

25 flow on each branch as well as generator reactive power output can be analytically determined. Due to the nonlinear nature of this problem, numerical methods are employed to obtain a solution that is within an acceptable tolerance [5]. In this problems, there are some solution that can be use to solve this problems. This chapter only discuss detailed on the Newton-Raphson Method Newton-Raphson Method Newton-Raphson method is found to be more practical and efficient for large power system. The number of iterations required to obtain a solution is independent of the system size, but more functional evaluations are required at each iteration [5]. Figure 2.4 Typical bus power system Figure 2.4 shown the typical bus power system. Base on the power flow equation, when the current entering bus 1, it can be rewritten in terms of the bus admittance matrix as I i n j 1 Y V ij j (2.1) The typical element Y ij is

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