ENERCON Innovations for Sustainable Mining
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1 ENERCON Innovations for Sustainable Mining Bernard Moulins Commercial Analyst ENERCON Canada Inc. Filename: Copyright ENERCON GmbH. All rights reserved.
2 OUTLINE Company Overview Technology Market Overview Remote Project Experience Wind Power in Mining Product Overview Copyright AltasGas Bear Mountain British Columbia Filename: Copyright ENERCON GmbH. All rights reserved. 2
3 COMPANY OVERVIEW Gries Switzerland 3
4 COMPANY OVERVIEW Privately owned, multinational, vertically integrated manufacturing, state-ofthe-art wind turbine manufacturer 4
5 CHRONOLOGY 1984 Founded by Dr. Aloys Wobben 1993 Launch of Direct-Drive technology with the E-40 Direct-Drive Generator Aloys Wobben 2001 Installation of first turbine in Canada in Lundbreck, Alberta Lundbreck Alberta 5
6 CHRONOLOGY 2007 Launch of E-126 Montreal, Quebec 2009 Inauguration of Canadian headquarters in Montreal, Quebec E-126 Construction 2012 Inauguration of Canadian manufacturing facilities in Beamsville, Ontario 2011 Inauguration of Canadian manufacturing facilities in Matane, Quebec WEC Tours Inc. Niagara Electric Inc. 6
7 CHRONOLOGY INTERNATIONAL MW installed WECs employees 2015 CANADA MW installed 795 WECs 650 employees 7
8 MARKET SHARE 2014 Installed Capacity Source: BTM Consult Source: CanWEA Global 3 rd Position Canada 3 rd Position 8
9 INNOVATION E-Ship Wind Powered Cargo Vessel 9
10 INNOVATION Direct Drive Generator Cold Climate Rotor Blade Design Rotor Blade Heating Grid Integration Storm Control Cast Components Advanced Logistics 10
11 INNOVATION Direct Drive Generator Cold Climate Rotor Blade Design Rotor Blade Heating Grid Integration Storm Control Cast Components Advanced Logistics 11
12 INNOVATION Direct Drive Generator Reliable power generation at variable rpm Low & stable operating temperatures Fewer vibrations and less noise Low cut-in speed ( m/s) 12
13 INNOVATION Direct Drive Generator Reliable technology Fewer revolutions 20 years revolutions by ENERCON turbine = 3 months by geared turbine Near 50% reduction in failures Stoppage Due to Failures (in hours)* Sensors and Others Yaw System and Rotor Air Brake Pitch Adjustment Generator Electrical System Gearbox Hydraulics Main Shaft/Bearing Mechanical Brake Not Applicable to ENERCON Basis for service-production synergy Applicable to ENERCON *Hours of stoppage due to failures during the third quarter of 2008 (Statistical basis: 4,737 WECs in Germany with 16,988 accumulated hours) [Source: Windstats Newsletter Vol. 21] 13
14 INNOVATION Cold Climate Package 100% power output down to -30 C 25% power output at -40 C Linear reduction with restart at -35 C 14
15 INNOVATION Cold Climate Package Cast Parts Yaw and Pitch Systems Bearings Rotor Blades Tower and Foundation Filename: Unique alloy, notch tested High viscosity gear oil Low temperature capacity Certified to -50 C Site-specific structural calculations Copyright ENERCON GmbH. All rights reserved. 15
16 INNOVATION Rotor Blade Heating System Accurate ice detection system based on power curve operating maps Energy self-sufficient hot air recirculation Pre-emptive de-icing eliminating standstill energy losses Case studies in Sweden, Czech Republic, and Canada reveal 83% icing loss recovery rate 16
17 Energy Yield [kwh] INNOVATION Rotor Blade Heating System Systems in Canada: 1 x E-53, 800kW (2011) 28 x E-82, 2.3MW (2011) 60 x E-70, 2.3MW (2012) Yield per month between heated and unheated WEC E-82 2MW at a location in Czech Republic Heated Unheated Reduction in standstill due to icing: OCT 09 NOV 09 DEC 09 JAN 10 FEB 10 MAR 10 Europe Canada Czech Republic Sweden Quebec Nova Scotia 82% 93% 84% 80% 17
18 INNOVATION Storm Control Linear reduction of rated speed Resumes energy production instantaneously Avoids hysteresis losses Without Storm Control With Storm Control = 25 m/s (3 min) 30 m/s (15s) = 34 m/s (10 min) 18
19 INNOVATION Storm Control Operational at 36 m/s 19
20 INNOVATION Storm Control Operational at 36 m/s High Operational Capacity No Cut-In / Cut-Out Standstill Reduced Energy Losses Increase in Power Output 20
21 INNOVATION Grid Integration High tolerance to grid electrical disturbances Wide voltage and frequency operating range with continuous operation through frequency deviations of ± 7Hz Under and overvoltage in events up to 5 seconds Grid stability enhancement options including inertial frequency support Wide reactive power range and availability in absence of wind Replaces external capacitor banks or other sources of VAR Advanced wind farm controller available for fast voltage and power control 21
22 INNOVATION Grid Integration High tolerance to grid electrical disturbances Wide voltage and frequency operating range with continuous operation through frequency deviations of ± 7Hz Under and overvoltage in events up to 5 seconds Components protected from faults in power system Grid stability enhancement options including inertial frequency support Wide reactive power range and availability in absence of wind Replaces external capacitor banks or other sources of VAR Support for power system stability during disturbances Advanced wind farm controller available for fast voltage and power control Control of small scale distribution to large scale wind power plants 22
23 REMOTE PROJECT EXPERIENCE Ross Island - Antarctica 23
24 REMOTE PROJECT EXPERIENCE Utsira, Norway 1 x E-33, 330 kw 1 st full-scale stand-alone wind-hydrogen project in the world Autonomous wind-hydrogen system with flywheel and battery storage Bonaire, Caribbean 1 x E-33, 330 kw Mawson Station, Antarctica 2 x E-33, 330 kw 70 % diesel displacement 2007 Falkland Islands 6 x E-33, 330 kw 40 % diesel displacement Ross Island, Antarctica 3 x E-33, 330 kw Annual savings of 463k litres diesel Annual reduction of 1.2k tons CO 2 Ascension Island 5 x E-33, 330 kw Annual savings of $700k Annual reduction of 4.5k tons CO
25 REMOTE PROJECT EXPERIENCE Griess, Switzerland 1 x E-53, 800 kw 2011 Highest turbine in the world at 2465 m above sea level Custom designed millipede transporter used on steep ascents Canary Islands x E-44, 900 kw 2 x E-48, 800 kw 1 x E-70, kw Repowering of existing wind farms Created grid stability for pre-existing turbines 2010 Bonaire, Caribbean 12 x E-44, 900 kw 40 % island s energy supply generated by wind 2012 Northwest Territories, Canada 4 x E-70, kw Installed at Diavik Diamond Mine Annual savings of 4.3M litres diesel Faroe Islands 5 x E-44, 900 kw Quebec, Canada 1 x E-82 E4, kw Installed at Raglan Mine Hybrid wind-diesel system with hydrogen, battery, flywheel storage 2014 Faroe Islands 18x E-44, 900 kw 60% renewable penetration using pumpedstorage hydroelectricity 25
26 REMOTE PROJECT EXPERIENCE Hybrid Systems Diesel Solar Photovoltaic Flywheel Battery Hydrogen Including in-house R&D experience Pumped-Storage Hydroelectricity 26
27 WIND POWER IN MINING Diavik Mine Northwest Territories 27
28 WIND POWER IN MINING Opportunities Reliable technology, proven in extreme climates Low OPEX with no fuel cost Low cost of energy, levelized for years Reduction in greenhouse gas emission Challenges Fossil fuel precedence well-suited to micro-grid stability High CAPEX, Return on investment > 4 years Wind resource variability Inertia 28
29 WIND POWER IN MINING Opportunities Reliable technology, proven in extreme climates Low OPEX with no fuel cost Low cost of energy, levelized for years Reduction in greenhouse gas emission Tipping the Balance Challenges Historical trend in fossil fuel prices Increasing energy costs Fossil fuel precedence well-suited to micro-grid stability Third party owner (IPP) Avoids high CAPEX and ROI period (PPA) High CAPEX, Return on investment > 4 years Storage technology Energy integration capacity Wind resource variability Project Champion + corporate and operator buy-in Conquer learning curve & build confidence Inertia Incentives Grants, R&D funding, tax incentives Integration complexity Reduced with penetration below 15-20% Filename: Copyright ENERCON GmbH. All rights reserved. 29
30 WIND POWER IN MINING Challenges Fossil fuel precedence well-suited to micro-grid stability High CAPEX, Return on investment > 4 years Wind resource variability Inertia Tipping the Balance Historical trend in fossil fuel prices Increasing energy costs Third party owner (IPP) Avoids high CAPEX and ROI period (PPA) Storage technology Energy integration capacity Project Champion + corporate and operator buy-in Conquer learning curve & build confidence Incentives Grants, R&D funding, tax incentives Integration complexity Reduced with penetration below 15-20% 30
31 WIND POWER IN MINING - DIAVIK Context Rio Tinto Diamond Mine Northwest Territories, Canada kg/yr production capacity, workforce Operational since 2003, year lifespan 100% diesel energy production approx. 70 million liters diesel Energy costs > 25% OPEX Average wind speed: 6.3 m/s Copyright Rio Tinto Copyright Rio Tinto 31
32 WIND POWER IN MINING - DIAVIK Project 4 x E MW installed in 2012 Transportation: via ice roads (6 week access period) Installation: team effort between ENERCON and Rio Tinto O&M: Mine workforce training + Alberta service team deployment Copyright Rio Tinto Copyright Rio Tinto 32
33 WIND POWER IN MINING - DIAVIK Result CAPEX: $33M Return on investment < 8 yrs Average availability: 95% in Penetration : average 9%, max 52% Offset 2.3M liters/yr diesel Reduced risk exposure Strong cold climate performance 1.3MW output at -36 C Copyright Rio Tinto Copyright Rio Tinto Copyright Rio Tinto 33
34 WIND POWER IN MINING - RAGLAN Context Glencore Raglan Nickle Mine Nunavik, Northern Quebec 1.1 Mt ore/yr production capacity, 950 workforce Operational since 1997, year lifespan 100% diesel energy production approx. 60 million liters diesel Average wind speed: 8.8 m/s 34
35 WIND POWER IN MINING - RAGLAN Project 1 x E-82 E4 / 3.0MW installed in 2014 using innovative foundation design Hybrid System (COD 2015): Li-ion batteries 200 kw Hydrogen Storage 200 kw Flywheel 250kw Transportation: shipping (no roads to site) Installation: team effort between ENERCON and Tugliq O&M: Tugliq workforce training + Quebec service team deployment 35
36 WIND POWER IN MINING - RAGLAN Result IPP: Tugliq Energy Co. NRCan & MNR incentives : $13M Average availability: 96% since installation Penetration : forecast 35-55% Offset 2.4M liters/yr diesel 5% diesel consumption Phase II : 9-12 MW turbine power (COD ) 36
37 PRODUCT OVERVIEW 37
38 PRODUCT OVERVIEW 38
39 CLOSING Robust Technologies Extensive Experience Sustainable Solutions Long Term Reliability Seigneurie de Beaupré Québec Filename: Copyright ENERCON GmbH. All rights reserved. 39
40 THANK YOU FOR YOUR ATTENTION ENERCON CANADA INC. 700 De La Gauchetière Street West, Suite 1200 Montreal QC H3B 5M2 Canada Phone: (514) COPYRIGHT: ENERCON GMBH. ANY REPRODUCTION, DISTRIBUTION AND UTILISATION OF THIS DOCUMENT AS WELL AS THE COMMUNICATION OF ITS CONTENTS TO THIRD PARTIES WITHOUT EXPRESS AUTHORISATION IS PROHIBITED. VIOLATORS WILL BE HELD LIABLE FOR MONETARY DAMAGES. ALL RIGHTS RESERVED IN THE EVENT OF THE GRANT OF A PATENT, UTILITY MODEL OR DESIGN. CONTENT SUBJECT TO CHANGE: ENERCON CANADA INC. RESERVES THE RIGHT TO CHANGE, IMPROVE AND EXPAND THIS DOCUMENT AND THE SUBJECT MATTER DESCRIBED HEREIN AT ANY TIME WITHOUT PRIOR NOTICE. 40
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