INSTALLATION INSTRUCTIONS ModuSys LED Retrofit Kit 2x2, rev. D.02
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1 INSTALLATION INSTRUCTIONS ModuSys LED Retrofit Kit 2x2, rev. D.02 Important safety information - read all instructions before installation. WARNING Risk of fire or electric shock. Luminaire wiring and electrical parts may be damaged when drilling for installation of LED retrofit kit. Check for enclosed wiring and components. WARNING Risk of fire or electric shock. LED Retrofit Kit installation requires knowledge of luminaires electrical systems. If not qualified, do not attempt installation. Contact a qualified electrician. WARNING Risk of fire or electric shock. Install this kit only in the luminaires that have the construction features and dimensions shown in the photographs and/or drawings. Do not make or alter any open holes in an enclosure of wiring or electrical components during kit installation. WARNING To prevent wiring damage or abrasion, do not expose wiring to edges of sheet metal or other sharp objects. This retrofit kit is accepted as a component of a luminaire where the suitability of the combination shall be determined by authorities having jurisdiction. Figure 1: View of MODUSYS RETROFIT fully mounted in a 2 x2 fixture (1) PARTS LIST Pre-assembled Kit (1); Installation Instructions (1).
2 (2) THE MODUSYS LED RETROFIT KIT The MODUSYS RETROFIT LED KIT has been pre-assembled to make an easy, straightforward installation in a standard 2 x2 fixture. The front side (figure 2.a) shows the 3 LED light modules and diffusers. There are 2 hooks that will be used while mounting the kit into the fixture. Figure 2.b: Back view of the pre-assembled MODUSYS kit (3) PREPARE EXISTING FIXTURE FOR INSTALLATION Turn off the power to the existing fixture to assure no risk of electric potential. Then remove from the fixture: LENS / LENS FRAME; BALLAST COVER; and BALLAST. The deployed fixture is shown in figure 3. Removal of PARABOLIC LOUVER is optional. (see figure 3) Figure 2.a: Front view of the pre-assembled MODUSYS kit The back side of the kit (figure 2.b) shows the pre-assembled LED driver and wiring. The AC wires of the kit come out from this side. The pre-assembled kit contains 4 self-drilling screws embedded in mounting feet.
3 Figure 3: Existing fixture prepared for next step in installation. 4) SECURE EXISTING FRAME (Optional) Drill 2 self-drilling screws (not provided) through the sides of the fixture and into the T grid to prevent the fixture from lifting during installation (see figure 4). (5) CHECKING FOR KIT-TO-FIXTURE FIT Remove the pre-assembled MODUSYS KIT from the packaging box. Dry fit the kit to check for any obstruction (see figure 5). Figure 4: Lateral screws to secure existing fixture frame. Figure 5: Fit check
4 6) PLACING THE MODUSYS KIT IN THE FIXTURE Hang the kit from the flanges of the fixture as shown in figure 6, using the 2 hooks provided. Make sure front side is facing outward (see figure 6). (7) ELECTRICAL CONNECTION TO AC MAINS Connect the wires as shown in figure 7; black to black (L) and white to white (N). Make sure that the ground of the fixture, together with the green wire coming from the AC mains and the green wire from the kit all are electrically connected (see figure 7). Figure 6: MODUSYS kit hanging from the fixture. Figure 7: Electrical connection.
5 (8) SECURING MODUSYS INTO THE FIXTURE Once the electrical connection is completed, unhook the kit from the fixture (see figure 8). (9) CONCEAL HOOKS Fold the hooks over into the cavity (see figure 9). Figure 8: Unhooking the kit from the fixture. Figure 9: Folding the hooks over to conceal them.
6 (10) SCREW KIT TO FIXTURE Secure the kit with the 4 self-drilling screws provided. (see Figure 11). Back out the (4) screws (see note below) and align the kit in the fixture. NOTE: The (4) screws, as supplied, are fully threaded into the clips to prevent them from falling out in shipment. They must be backed out until just the drill portion sticks out (see Figure 10 below) before driving them forward. Figure 11: Fastening the kit to the fixture with the self-drilling screws. Once installation is complete, apply the sticker provided to the fixture indicating it has been modified. Apply so it will be visible to others when servicing the fixture. The MODUSYS LED RETROFIT KIT is ready to be lit up now. Figure 10: Alignment of the kit and backing out the screws OSRAM Gmbh Americas Headquarters 200 Ballardvale Street Wilmington, MA USA
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