Product features and decoration may vary from the picture above.

Transcription

1 73520 Dodge Ram 6/27/01 2:56 PM Page 1 Product features and decoration may vary from the picture above. Please read this manual and save it with your original sales receipt. Tools needed for assembly: Phillips Screwdriver, Hammer, Safety Scissors and Slotted Screwdriver (tools not included). Use only with a Power Wheels Type H 6 Volt Battery, Power Wheels 25 Amp Fuse and Power Wheels Type H 6 Volt Charger (all included). Dodge is a registered trademark of DaimlerChrysler Corporation. Dodge Ram Truck and its trade dress are used under license from DaimlerChrysler. DaimlerChrysler Corporation Goodyear (and winged foot design) and Wrangler (for tires) are trademarks of the Goodyear Tire and Rubber Company, used with permission. Fisher-Price, Power Wheels, Power Wheels by Fisher-Price and Power Lock are U.S. trademarks of Mattel, Inc. Owner's Manual with Assembly Instructions For Model 73520

2 73520 Dodge Ram 6/27/01 2:56 PM Page 2 Table of Contents A Important Information B Warnings and Cautions C Parts D Parts Diagram E Battery Charging F Assembly G Label Decoration H Battery Installation I Battery Care and Disposal J Caring For Your Vehicle K Rules For Safe Driving L How to Operate Your Vehicle M FCC Statement (United States Only) N Statement of Limited Warranty O Problems and Solutions Guide P Authorized Service Centers A Important Information Your new vehicle requires adult assembly. Please set aside at least 45 minutes for assembly. You must charge your battery for hours before you use your vehicle for the first time. We recommend that you start charging your battery before beginning assembly. Please see Battery Charging beginning on page 8 for detailed instructions. Read this manual carefully for important safety information and operating instructions before using your vehicle. Keep these instructions for future reference as they contain important information. Use this vehicle ONLY outdoors. Most interior flooring can be damaged by riding this vehicle indoors. Fisher-Price will not be responsible for damage to floors if the vehicle is used indoors. This vehicle is designed for use on: asphalt and other hard surfaces; on generally level terrain; and by children 1 1 /2-4 years of age. Make sure children know and follow these rules for safe driving and riding: - always sit on the seat. - always wear shoes. - only 1 (one) rider at a time. To prevent damaging the motors and gears, do not tow anything behind the vehicle or overload it. Do not exceed the maximum weight capacity of 50 lbs (23 kg). If you have any questions about your Power Wheels vehicle, please call our toll-free service lines at from 8 AM to 6 PM (EST) Monday through Friday. Trained customer service representatives are available to take your call in English or French. Habla Español? Si usted tiene alguna pregunta ó necesita asistencia llame gratis para los Estados Unidos. Tenemos representantes que hablan español para atender su llamada. For your convenience, Power Wheels maintains an Authorized Service Center Network with more than 400 authorized service centers nationwide. Our authorized service centers will repair or replace parts under warranty at no extra charge, and can perform non-warranty repairs for a minimal charge. Please see the Authorized Service Center list beginning on page 32 to find the authorized service center nearest you, or call Please complete and return the enclosed Registration Card today, or call to register your vehicle by phone. 2

3 73520 Dodge Ram 6/27/01 2:56 PM Page 3 B Warnings and Cautions ELECTRICAL HAZARD RIDING HAZARD WARNING Battery can fall out and injure a child if vehicle tips over. Always use battery clamp. PREVENT FIRE - Do not bypass a Power Wheels fuse. It is a safety device. - Use only a Power Wheels 25 Amp fuse. - Never modify the electrical system. Alterations could cause a fire resulting in serious injury and could also ruin the electrical system. - Use of the wrong type battery or charger could cause a fire or explosion resulting in serious injury. - Use of Power Wheels components in products other than Power Wheels vehicles could cause overheating, fire or explosion. The battery must be handled by adults only. The battery is heavy and contains sulfuric acid (electrolyte). Dropping the battery could result in serious injury. Never allow children to charge the battery. Battery charging must be done by adults only. A child could be injured by the electricity involved in charging the battery. Never lift or carry the battery by the wires or connector. This can damage the battery and possibly cause a fire resulting in serious injury. Lift and carry the battery by the case only. Read the safety instructions on the battery. Examine the battery, charger and their connectors for excessive wear or damage each time you charge the battery. If damage or excessive wear is detected, do not use the charger or the battery until you have replaced the worn or damaged part. HOT motors. Handle carefully. WARNING Prevent Injuries and Deaths Direct Adult Supervision Required Keep Children Within Safe Riding Areas. These areas must be: - away from swimming pools and other bodies of water to prevent drownings - generally level to prevent tipovers - away from steps, driveways, roads and alleys. CAUTION In the unassembled state, this package contains small parts. Adult assembly is required. Use the charger in dry locations only. 3

4 73520 Dodge Ram 6/27/01 2:56 PM Page 4 C Parts If you experience a problem with this product, or are missing a part, please call us at , rather than return this product to the store. Please identify all parts before assembly and save all packaging material until assembly is complete to ensure that no parts are discarded. Metal parts have been coated with a lubricant to protect them during shipment. Wipe all metal parts with a paper towel to remove any excess lubricant. Front Wheel (with Rib) - 2 Vehicle Body Hood Rear Wheel - 2 Note: The motor is temporarily fastened to the inside of the vehicle body. Refer to step 1 in the Assembly section, page 10. Motor Cab 4

5 73520 Dodge Ram 6/27/01 2:56 PM Page 5 Parts Rear Axle Grille Steering Column Seat Steering Linkage Assembly Tool Axle Support - 2 Front Axle - 2 Driver Sound Box Steering Wheel Cover Steering Wheel Top Steering Wheel Bottom Traction Band - 2 5

6 73520 Dodge Ram 6/27/01 2:56 PM Page 6 Parts *Note: For your convenience, an extra 25 amp fuse is included. Spacer Post Bushing - 2 Black Round Bushing (with Large Hole) - 3 Rectangular Bushing (with Circular Opening) - 2 Key Assembly White Round Bushing (with Small Hole) - 2 Rectangular Bushing (with Rectangular Opening) - 2 Knob - 2 IMPORTANT A 25 AMP FUSE MUST BE INSTALLED IN TOP OF BATTERY BEFORE TOY WILL RECHARGE OR OPERATE 25 Amp Fuse* 6 Volt Charger 6 Volt Battery Not Shown: Label Sheet - 2 *Note: For your convenience, one extra.437 cap nut and two extra.354 cap nuts are included..437" #8 x 3 /4" Screw (Large) Cap Nut 2* #10 x 1 /2" Screw.354".354 (Small) Cap Nut 6* Washer - 4 All Shown Actual Size 6

7 73520 Dodge Ram 6/27/01 2:56 PM Page 7 D Parts Diagram IMPORTANT OR OPERATE TOY WILL RECHARGE OF BATTERY BEFORE TOP IN INSTALLED BE MUST FUSE AMP 25 A Vehicle Body 2. Seat 3. Grille 4. Rear Wheel Rear Axle 6. Driver 7. Cab 8. Front Axle Front Wheel (with Rib) Steering Linkage 11. Steering Wheel Top 12. Steering Wheel Bottom 13. Steering Wheel Cover 14. Steering Column 15. Sound Box 16. Hood 17. Rectangular Bushing (with Circular Hole) Black Round Bushing (with Large Hole) Spacer 20. Washer #8 x 3 /4" Screw #10 x 1 /2" Screw Cap Nut Cap Nut Volt Charger Volt Battery 27. Traction Band Amp Fuse 29. Key Assembly 30. Knob Post Bushing Axle Support White Round Bushing (with Small Hole) Rectangular Bushing (with Rectangular Opening - 2 Not Shown - Label Sheet - 2 Motor Assembly Tool

8 73520 Dodge Ram 6/27/01 2:56 PM Page 8 E Battery Charging ELECTRICAL HAZARD WARNING Battery can fall out and injure a child if vehicle tips over. Always use battery clamp. PREVENT FIRE - Do not bypass a Power Wheels fuse. It is a safety device. - Use only a Power Wheels 25 Amp fuse. - Never modify the electrical system. Alterations could cause a fire resulting in serious injury and could also ruin the electrical system. - Use of the wrong type battery or charger could cause a fire or explosion resulting in serious injury. - Use of Power Wheels components in products other than Power Wheels vehicles could cause overheating, fire or explosion. The battery must be handled by adults only. The battery is heavy and contains sulfuric acid (electrolyte). Dropping the battery could result in serious injury. Never allow children to charge the battery. Battery charging must be done by adults only. A child could be injured by the electricity involved in charging the battery. Never lift or carry the battery by the wires or connector. This can damage the battery and possibly cause a fire resulting in serious injury. Lift and carry the battery by the case only. Read the safety instructions on the battery. Examine the battery, charger and their connectors for excessive wear or damage each time you charge the battery. If damage or excessive wear is detected, do not use the charger or the battery until you have replaced the worn or damaged part. CAUTION Use the charger in dry locations only. Important Notes Your new battery must be charged for at least 18 hours before you use it in your vehicle for the first time. We recommend that you start charging your battery before beginning assembly of your new vehicle. The battery must be upright while charging. The charger is not a toy. Do not short circuit the battery. You do not need to remove the battery from your vehicle to recharge it. Before charging the battery, examine the battery case for cracks or other damage which may allow sulfuric acid (electrolyte) to leak during the charging process. Never attempt to charge a damaged battery. If damage is detected, do not charge the battery or use it in your vehicle. Battery acid is very corrosive and can cause severe damage to surfaces it contacts. Take precautions to protect any surface on which you charge the battery. Do not charge the battery on a surface (such as kitchen countertops) which could be damaged by the acid contained inside the battery. Take precautions to protect the surface on which you charge your battery. Use only a Power Wheels Type H 6 volt charger (120 VAC, 60 Hz, 12W with an output of 6 VDC, 4.8W, 800 ma) to charge your Power Wheels 6 volt battery. If your battery is old and will not accept a charge, do not leave it in the vehicle. Always remove a dead battery from the vehicle. 8

9 IMPORTANT Dodge Ram 6/27/01 2:56 PM Page 9 Battery Charging IMPORTANT! The battery must be removed from your vehicle for the initial charge in order to complete assembly. After assembly is complete, you do not need to remove the battery from your vehicle to recharge it. 3 Charger Connector Battery Connector 1 Charger A 25 AMP FUSE MUST BE INSTALLED IN TOP OF BATTERY BEFORE TOY WILL RECHARGE OR OPERATE Plug the battery connector into the charger connector. 4 Battery Clamp Battery Front View While pushing the battery clamp, lift and remove the battery from the battery compartment. Remove and throw away the protective cardboard material Amp Fuse IMPORTANT A 25 AMP FUSE MUST BE INSTALLED IN TOP OF BATTERY BEFORE TOY WILL RECHARGE OR OPERATE Insert a Power Wheels 25 amp fuse into the battery. Note: The top of the fuse will not be flush with the top of the battery when properly installed. 9 Plug the charger into a standard 120 volt wall outlet. Note: If power flow to the wall outlet is controlled by a switch, make sure the switch is ON. Before first time use, charge the battery for at least 18 hours. Never charge the battery longer than 30 hours. Note: The battery must be upright while charging. Recharge the battery after each use of your vehicle for at least 14 hours. Do not charge the battery longer than 30 hours. Once the battery is charged, disconnect the charger connector from the battery connector. Unplug the charger from the wall outlet. The battery is now ready to be installed in your vehicle. Please see Battery Installation on page 24 for detailed instructions on installing your battery. If your battery is already installed in your vehicle, simply re-connect the battery connector and motor harness connector and lower the hood. Using a slotted screwdriver, turn each lock fastener 1 /4 turn to the locked position.

10 73520 Dodge Ram 6/27/01 2:56 PM Page 10 F Assembly Children can be harmed by small parts, sharp edges and sharp points in the vehicle s unassembled state, or by electrical items. Care should be taken in unpacking and assembly of the vehicle. Children should not handle parts, including the battery, or help in assembly of the vehicle. 1 WARNING Motor 2 Rear Axle Rectangular Bushing (with Rectangular Opening).437 Cap Nut Base.437".437 Cap Nut Rectangular Bushing (with Rectangular Opening) Vehicle Body Plastic Retainer See Inset Motor Fit a rectangular bushing (with rectangular opening) onto the end of the rear axle. Make sure the base on the rectangular bushing is down, as shown. Place a cap nut on a flat surface, inside up, as shown. Hint: You may want to place a scrap block of wood underneath the cap nut to protect the assembly surface. Fit the rear axle into the cap nut. Tap the opposite end of the rear axle with a hammer to secure the cap nut in the rear axle. Pull on the cap nut to be sure it is secure. Set the rear axle assembly aside for Assembly step 6. 3 Flat Ribbed Bottom View Plastic Retainer Turn the vehicle body over so that the bottom is facing you. Using safety scissors, cut the plastic retainer holding the motor in place. Throw away the plastic retainer. Rear Wheel Front Wheel 10 Identify the rear wheels and the front wheels. - Rear wheels have a flat center tread. - Front wheels have a ribbed center tread. Select a rear wheel (with flat center tread) and go onto Assembly step 4.

11 73520 Dodge Ram 6/27/01 2:56 PM Page 11 Assembly 4 Circular Indents Rectangular Indent 6 Outside of Rear Wheel Rear Axle Rectangular Bushing (with Rectangular Opening) See Inset Inside of Rear Wheel Outside of Rear Wheel Identify the inside and the outside of the rear wheel. - Inside of rear wheel has circular indents. - Outside of rear wheel has a rectangular indent. Turn the rear wheel so that the inside of the wheel is face up. 5 Driver - Ribbed Side Up Slide the rear axle into the outside of the rear wheel. Fit a rectangular bushing (with rectangular opening) into the rectangular indent in the outside of the rear wheel. 7 Axle Supports Inside of Rear Wheel Struts See Inset Axle Support Position the driver so that the ribbed side is up. Fit the driver into the inside of a rear wheel, as shown. Insert a #10 x 1 /2" screw through one of the the holes in the driver. Tighten the screw with a Phillips screwdriver. Do not over-tighten. 11 Bottom View Locate the struts on the underside of the vehicle body. Note the angle on the top edge of each strut. Position the axle supports so that the top edge angle matches the top edge angles of the struts. Fit an axle support into each of the struts. Be sure the hole in each axle support aligns with the holes in the struts.

12 73520 Dodge Ram 6/27/01 2:56 PM Page 12 Assembly Black Round Bushing Axle Support 8 10 Axle Support Black Round Bushing Axle Support Motor Motor Teeth Rear Wheel Driver (Inside Rear Wheel) Rear Axle Struts See Inset Strut See Inset Barrel Side Black Round Bushing Insert a black round bushing (with large hole), barrel side first, through the outside edge of each strut and into each axle support, as shown. 9 Bottom View Axle Support Strut Black Round Bushing Motor Fit the end of the rear axle assembly through the motor, strut and axle support. Align the ribs on the rear wheel driver with the motor teeth. Fit the rear wheel driver to the motor teeth. 11 Bottom View Axle Support Rear Axle Wheel Well Strut See Inset See Inset Strut Motor Bottom View Bottom View Fit the motor between the strut and the wheel well of the vehicle body. Strut Continue to insert the rear axle through the other strut and axle support. Wheel Well 12

13 73520 Dodge Ram 6/27/01 2:56 PM Page 13 Assembly Assembly Tool.437 Cap Nut Spacer Black Round Bushing Rear Axle Rectangular Bushing (with Rectangular Opening) Rear Wheel Bottom View Base Ring End.437".437 Cap Nut Rectangular Bushing (with Rectangular Opening) Slide the spacer onto the rear axle. Slide a black round bushing (with large hole), ring end first, onto the end of the rear axle. 13 Black Round Bushing Rear Axle Bottom View Fit a rectangular bushing (with rectangular opening) into the rectangular indent in the outside of the rear wheel. Fit a.437 cap nut onto the end of the rear axle. While supporting the other end of the rear axle, cover the cap nut with the assembly tool. Tap the assembly tool with a hammer until the cap nut is secure on the rear axle. Hint: You may need the help of another adult to support the rear axle. Remove the assembly tool. Pull on the cap nut to be sure it is secure on the rear axle. 15 Front Axles Groove Steering Linkage Groove Rear Wheel Bottom View Metal Bar Toward You Flat Rear Wheel Circular Indents Inside of Rear Wheel Identify the other rear wheel (with flat center tread). Identify the inside of the rear wheel (with circular indents). Slide the other rear wheel, inside first, onto the end of the rear axle. 13 Position the steering linkage with the inside (grooved side) facing up and the metal bar towards you. Insert the front axles through the holes in each end of the steering linkage. Groove Front Axle Push the front axles down so that they fit completely in the steering linkage grooves.

14 73520 Dodge Ram 6/27/01 2:56 PM Page 14 Assembly " Metal Bar Facing You Assembly Tool Front Axle Front Axle Front Axle.354 Cap Nut.354 Cap Nut Post Front of Vehicle Bottom View Post Be sure the front end of the vehicle is facing you. Position the steering linkage so that the metal bar is facing you. Insert the front axles into the posts in the bottom of the vehicle body. IMPORTANT! Make sure the metal bar on the steering linkage faces you. Top View Fit a.354 cap nut on the end of a front axle. Cover the cap nut with the assembly tool and tap it with a hammer until the cap nut is secure on the front axle. Remove the assembly tool. Pull on the cap nut to be sure it is secure on the front axle. Repeat this procedure to assemble a.354 cap nut to the end of the other front axle Post Bushing Front Axle Wheel Well Post Bushing Front Axle Wheel Well Front Axle Washers Ring End White Round Bushing Top View Post Bushing While holding the front steering linkage in place, carefully turn the vehicle upright. Hint: You may need the help of another adult to turn the vehicle upright. Insert a post bushing, narrow side down, into the holes in the front wheel wells and onto the front axles, as shown. 14 Bottom View White Round Bushing Turn the vehicle body over so that the bottom faces you. Slide two washers onto one of the front axles. Slide a white round bushing (with small hole), ring end first, onto the front axle. Repeat this procedure to attach two washers and the other white round bushing to the other front axle.

15 73520 Dodge Ram 6/27/01 2:56 PM Page 15 Assembly 20 Traction Band 22 Circular Indents Rectangular Indent Front Wheel Inside of Front Wheel Outside of Front Wheel Center Rib Fit a traction band onto the center rib on one of the front wheels, as shown. Hint: If it is difficult to position the traction band on the wheel, try soaking it in hot water for about two minutes to soften it. 21 Identify the inside and the outside of the front wheel. - Inside of front wheel has circular indents. - Outside of front wheel has a rectangular indent. 23 Front Wheel Traction Band Front Axle Using a slotted screwdriver, pull the other side of the traction band around the front wheel. Make sure the traction band covers the center rib all around the front wheel. Repeat assembly steps 20 and 21 to assemble the other traction band to the other front wheel. Circular Indents Inside of Front Wheel Bottom View 15 Slide a front wheel, inside first, onto a front axle.

16 73520 Dodge Ram 6/27/01 2:57 PM Page 16 Assembly " Rectangular Bushing with Round Opening.354 Cap Nut Front Axle Assembly Tool Grille Rectangular Bushing (with Round Opening) Bottom View.354 Cap Nut Slide a rectangular bushing (with round opening), onto the front axle and into the rectangular indent in the front wheel. Fit a.354 cap nut on the end of a front axle. Cover the cap nut with the assembly tool and tap it with a hammer until the cap nut is secure on the front axle. Remove the assembly tool. Pull on the cap nut to be sure it is secure on the front axle. Repeat assembly steps to assemble the other front wheel, rectangular bushing (with round opening) and a.354 cap nut to the other front axle. Front Top View Turn the vehicle body upright. Face the front end of the vehicle. Fit the grille to the front end of the vehicle. Insert four #8 x 3 /4" screws through the grille and into the front end of the vehicle. Tighten the screws with a Phillips screwdriver. Do not over-tighten. 26 Bottom View Grille 16 Turn the vehicle body over so that the bottom faces you. Insert two #8 x 3 /4" screws through the grille and into the vehicle body. Tighten the screws with a Phillips screwdriver. Do not over-tighten. Hint: You may need to turn the front wheels (one at a time) to be able to insert and tighten the screws.

17 73520 Dodge Ram 6/27/01 2:57 PM Page 17 Assembly Key Knobs Cab Side Tabs Front Tabs Side Tabs Dashboard Side Slots Side Slots Dash View Insert and "snap" the knobs into the holes in the right side of the dashboard. Insert and "snap" the key into the hole in the left side of the dashboard. 29 Front Slots Front View Turn the vehicle body upright. Note the location of the six tabs on the cab. Fit the two front tabs on the cab into the slots in the vehicle body. Next, fit the four side tabs on the side of the cab into the slots in the vehicle body. Push down on the cab to "snap" all six tabs into the slots in the vehicle body. Straight End of Steering Column Rectangular Hole 17 Bottom View Turn the vehicle body over so that the bottom faces you. Insert the straight end of the steering column through the opening in the floor of the vehicle and out through the large hole in the dashboard.

18 73520 Dodge Ram 6/27/01 2:57 PM Page 18 Assembly End of Steering Column Curved End of Steering Column Steering Linkage.354 Cap Nut See Inset.354" Bottom View Fit the curved end of the steering column through the hole in the steering linkage. Curved End of Steering Column Steering Linkage Hole.354 Cap Nut Fit a.354 cap nut on the end of a steering column. Tap the cap nut with a hammer until the cap nut is secure on the steering column. Pull on the cap nut to be sure it is secure on the steering column. 32 Bottom View Steering Wheel Bottom Steering Wheel Top 18 Place the steering wheel top face down on a flat surface. Fit the steering wheel bottom to the steering wheel top. Insert four #8 x 3 /4" screws through the steering wheel bottom and into the steering wheel top. Tighten the screws with a Phillips screwdriver. Do not over-tighten.

19 73520 Dodge Ram 6/27/01 2:57 PM Page 19 Assembly Battery Compartment Door Assembly Tool Sound Box.354 Cap Nut Steering Wheel Large Opening Upright Steering Column AAA (LR03) 1.5V x Cap Nut.354" Dash View Turn the vehicle body upright. Position the steering wheel with the large opening upright. Fit the steering wheel onto the steering column. Fit a.354 cap nut on the end of a steering column. Cover the cap nut with the assembly tool and tap it with a hammer until the cap nut is secure on the steering column. Remove the assembly tool. Pull on the cap nut to be sure it is secure on the steering column. The assembly tool is no longer needed for assembly. Throw away the assembly tool. Loosen the screw in the sound box battery compartment door with a Phillips screwdriver. Lift to remove the battery compartment door. Insert three "AAA" (LR03) alkaline batteries as indicated inside the battery compartment. Hint: We recommend using alkaline batteries for longer battery life. Replace the battery compartment door and tighten the screw with a Phillips screwdriver. Do not over-tighten. Battery Tips Do not mix old and new batteries. Do not mix different types of batteries: alkaline, standard (carbon-zinc) or rechargeable (nickel-cadmium). Remove the batteries during long periods of non-use. Always remove exhausted batteries from the sound box. Battery leakage and corrosion can damage the vehicle. Dispose of batteries safely. Do not dispose of batteries in a fire. The batteries may leak or explode. Never short circuit the battery terminals. Non-rechargeable batteries are not to be recharged. Only batteries of the same or equivalent type as recommended in these instructions are to be used. If removable rechargeable batteries are used, they are only to be charged under adult supervision. Rechargeable batteries are to be removed from the sound box before they are charged. If you use a battery charger, it should be examined regularly for damage to the cord, plug, enclosure and other parts. Do not use a damaged battery charger until it has been properly repaired. When sound from the sound box becomes faint, or if the 19 sound stops working, it s time to replace the batteries.

20 73520 Dodge Ram 6/27/01 2:57 PM Page 20 Assembly 35 Sound Box 37 Hood Steering Wheel Hinge Pin Slot Dash View Fit the sound box inside the steering wheel, as shown. Make sure the buttons face toward the back end of the vehicle. Front View 36 Large Tab Steering Wheel Cover Small Tab Insert a hood hinge pin into the slot in the front end of the slots in the vehicle, as shown. 38 Hood Large Slot Steering Wheel Small Slot Slot Hinge Pin Dash View Fit the large tab on the steering wheel cover into the large slot in the steering wheel. Insert and "snap" the small tab into the small slot in the steering wheel. Front View Gently bend the hood to insert the other hood hinge pin into the slot in the front end of the vehicle body. 20

21 73520 Dodge Ram 6/27/01 2:57 PM Page 21 Assembly 39 Lock Fastener Tabs 41 Seat Slot Slot Vehicle Body 1 st Position 2 nd Position Vehicle Body Front View Lower the hood and insert the lock fastener tabs on into the slots in the vehicle body. 40 Rear View Note: The seat can be assembled in either of two positions for your child s comfort. Insert the seat into the vehicle body in either the 1 st position or the 2 nd position. Insert two #8 x 3 /4" screws through the seat and into the vehicle body. Tighten the screws with a Phillips screwdriver. Do not over-tighten. Assembly is now complete. IMPORTANT! Please carefully read the owner s information in this manual and teach your child about proper vehicle operation and rules for safe driving before allowing operation of this vehicle. Lock Fasteners Unlocked Front View Locked Using a slotted screwdriver, turn each lock fastener 1 /4 turn to the locked position. IMPORTANT! Remember to keep the lock fasteners locked at all times to prevent children from accessing the vehicle battery compartment. 21

22 73520 Dodge Ram 6/27/01 2:57 PM Page 22 G Label Decoration Proper label application will help to keep the labels looking their best! When applying labels, keep the following guidelines in mind: Wash your hands before applying the labels. Before applying the labels, wipe the surface of the vehicle with a clean, dry cloth to remove any dust or oils. Place the labels exactly as shown in the illustrations. For best results, avoid repositioning a label once it has been applied to the vehicle. After applying a label, rub the label firmly with a clean, dry cloth to make sure the label is adhered to your vehicle. Start at the center of a label, and smooth towards the outer edges to remove air bubbles Front View Rear View 22

23 73520 Dodge Ram 6/27/01 2:57 PM Page 23 Label Decoration Hint: Remove the center of each #3 label Left Side View Right Side View 2 23

24 A 25 AMP FUSE MUST BE INSTALLED IN TOP OF BATTERY BEFORE TOY WILL RECHARGE OR OPERATE IMPORTANT Dodge Ram 6/27/01 2:57 PM Page 24 H Battery Installation IMPORTANT! Use only a Power Wheels Type H 6 volt battery with a Power Wheels 25 Amp fuse installed. Use of any other battery or fuse will damage your vehicle. Make sure that you charge the battery for at least 18 hours using the enclosed Power Wheels 6 Volt charger before operating your vehicle for the first time. Charge the battery for at least 14 hours after each use of the vehicle. Never charge the battery longer than 30 hours. Failure to follow these instructions may damage your battery and will void your warranty. 3 IMPORTANT A 25 AMP FUSE MUST BE INSTALLED IN TOP OF BATTERY BEFORE TOY WILL RECHARGE OR OPERATE Battery 1 Lock Fasteners Front View Locked Hood Front View Unlocked Locate the lock fasteners in the hood. Using a slotted screwdriver, turn each lock fastener 1 /4 turn to the unlocked position. While pushing the battery clamp, fit the battery into the battery compartment. Release the battery clamp to secure the battery in the battery compartment. 4 Motor Harness Connector Battery Connector 2 Hood Lift the hood. Front View 24 Front View Plug the battery connector into the motor harness connector. Note: If the battery connector will not plug into the motor harness connector, turn it over and try again! Do not force the battery connector into the motor harness connector.

25 IMPORTANT Dodge Ram 6/27/01 2:57 PM Page 25 Battery Installation 5 Lock Fastener Tabs 6 Lock Fasteners Slot Slot A 25 AMP FUSE MUST BE INSTALLED IN TOP OF BATTERY BEFORE TOY WILL RECHARGE OR OPERATE Hood Front View Lower the hood and insert the lock fastener tabs into the slots in the vehicle body. Unlocked Front View Locked Using a slotted screwdriver, turn each lock fastener 1 /4 turn to the locked position. IMPORTANT! Remember to keep the lock fasteners locked at all times to prevent children from accessing the vehicle battery compartment. 25

26 73520 Dodge Ram 6/27/01 2:57 PM Page 26 I Battery Care and Disposal Battery Care and Disposal Care If a battery leak develops, avoid contact with the leaking acid and place the damaged battery in a plastic bag. See information below for proper disposal. If acid comes in contact with skin or eyes, flush with cool water for at least 15 minutes and call a physician. If acid is internally ingested, give water, milk of magnesia or egg whites immediately. Never give emetics or induce vomiting. Call a physician. Charge a new battery for at least 18 hours before first use. Never charge the battery longer than 30 hours. Overcharging or undercharging the battery may shorten battery life and decrease vehicle running time. After the first charge, recharge the battery for at least 14 hours after each use. Never charge the battery longer than 30 hours. Charge the battery after each use, regardless of how long the vehicle was used. The battery must be upright while charging. Do not allow the battery to run down completely before charging. Charge the battery before storing the vehicle. Charge the battery at least once per month, even if the vehicle has not been used. Leaving the battery in a discharged condition will ruin it. Always remove an exhausted battery from the vehicle. Battery leakage and corrosion can damage the vehicle. Do not store the battery on a surface (such as a kitchen countertop) which could be damaged by the acid contained inside the battery. Take precautions to protect the surface on which you store the battery. Do not store the battery in temperatures above 75 F or below -10 F. Prevent the battery from moving freely inside the battery compartment. Always use the battery clamp to secure the battery in the battery compartment. Examine the battery, charger and their connectors for excessive wear or damage each time you charge the battery. If damage is detected, do not use the charger or the battery until you have replaced the worn or damaged part. 26 Disposal Your Power Wheels battery is a sealed lead-acid battery. It must be recycled or disposed of in an environmentally sound manner. Do not dispose of a lead-acid battery in a fire. The battery may explode or leak. Do not dispose of a lead-acid battery in your regular, household trash. The incineration, landfilling or mixing of sealed lead-acid batteries with household trash is prohibited by law in most areas. Return exhausted batteries to a federal or state approved lead-acid battery recycler, such as a Power Wheels authorized service center, or a local seller of automotive batteries. For the service center location nearest you, please call Contact your local waste management officials for other information regarding the environmentally sound collection, recycling and disposal of lead-acid batteries. If you live in the State of Florida or Minnesota, it is prohibited by law for anyone to throw away lead-acid batteries in the municipal waste stream. J Caring For Your Vehicle Check all screws, cap nuts and their protective coverings regularly and tighten as required. Check plastic parts on a regular basis for cracks or broken pieces. During snowy or rainy weather, the vehicle should be stored inside or under a protective cover. Remember to charge the battery at least once per month while your vehicle is not in regular use. Avoid operating the vehicle in wet or snowy conditions, and do not spray the vehicle with a hose. Do not wash the vehicle with soap and water. Water or moisture in the motors or electrical switches can cause them to corrode, and could cause switch or motor failure. Avoid operating the vehicle on sand, loose dirt or gravel. Sand, loose dirt or gravel in the motors or electrical switches can cause them to jam, and could cause switch or motor failure. The vehicle can be wiped down with a soft, dry cloth. For a shiny finish, you can wipe plastic parts with a nonwax furniture polish applied to a soft-cloth. Do not use auto-motive wax. Do not use soap and water or spray the vehicle with a hose. To ensure that your vehicle stays in good operating order, we recommend that you periodically have your vehicle checked by a Power Wheels authorized service center. See page 32 for the list of authorized service centers or call for the location of the authorized service center nearest you.

27 73520 Dodge Ram 6/27/01 2:57 PM Page 27 K Rules for Safe Driving RIDING HAZARD WARNING Prevent Injuries and Deaths Direct Adult Supervision Required. Keep Children Within Safe Riding Areas These areas must be: - away from swimming pools and other bodies of water to prevent drownings. - generally level to prevent tipovers. - away from steps, driveways, roads and alleys. Teach Safety Rules to Children While children can quickly develop the skill necessary to drive this vehicle, it is important to remember that their judgment skills are still very immature. Unsupervised driving by children can lead to serious injury. Before children use this vehicle, an adult should carefully evaluate the driving area as well as the children s skill level and ability to drive this vehicle safely. Children are not always able to recognize or anticipate hazards, even when they have been taught about them. THERE IS NO ACCEPTABLE SUBSTITUTE FOR DIRECT ADULT SUPERVISION. Teach appropriate safety rules to your child before allowing operation of this vehicle. These rules should also be reviewed with neighborhood children or other playmates who want to drive this vehicle. Riding Rules Make sure children know and follow these rules for safe driving: 1. Always sit on the seat. 2. Always wear shoes. 3. Only 1 (one) rider at a time. A child who is not sitting on the seat or who is standing on the vehicle could fall off, cause a tip-over or block the driver s view. A child could be seriously injured. 4. Do not allow any child to drive the vehicle in the street or near moving (motorized) vehicles. 5. Do not allow any child to drive near bodies of water (such as pools or creeks), obstructions (such as furniture, low tree limbs or play equipment), or drop-offs (such as stairs or decks). 6. Do not allow any child to drive the vehicle in the dark. A child could encounter unexpected obstacles and have an accident. Operate the vehicle only in the daytime or a well-lit area Do not allow your child to drive on sloped or inclined surfaces. Restrict your child s driving to generally level ground ONLY! 8. Do not allow your child to drive down or across a steep slope. - The vehicle may gain unsafe speed, even if the pedal is released to stop. - The vehicle may tilt and tip over. - The wheels could lose traction, causing the vehicle to slip. 9. Do not allow your child to drive up steep inclines. The motor may stop and the vehicle could roll backwards at an unsafe speed. 10. Never put anything near any moving parts. Rotating parts such as motors, gear boxes and wheels can snag fingers, hair, etc., causing serious injury. Do not allow operation of the vehicle when it is on its side or in an upside-down position. 11. Do not operate the vehicle near flammable vapors (gasoline, paint thinner, acetone, liquid wax, etc.). The vehicle s electrical switches, like most electrical switches, emit an internal spark when first turned on or turned off. The presence of flammable liquids or vapors could cause an explosion or a fire. Keep all flammable products in tightly sealed containers and away from the vehicle. 12. Do not allow a child to operate the vehicle without direct adult supervision. To prevent unsupervised use of the vehicle, disconnect the motor harness from the battery when the vehicle is not in use.

28 73520 Dodge Ram 6/27/01 2:57 PM Page 28 L How to Operate Your Vehicle M FCC Statement (United States Only) IMPORTANT! Use this vehicle ONLY outdoors. Most interior flooring can be damaged by riding this vehicle indoors. Fisher-Price will not be responsible for damage to floors if the vehicle is used indoors. Forward 1 2 Button Press the FORWARD Press the foot pedal Drive Forward 2 1 button below the seat.. The vehicle drives forward at a maximum of 2 1 /2 mph 3. To Stop 3 This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: - Reorient or relocate the receiving antenna. - Increase the separation between the equipment and receiver. - Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. - Consult the dealer or an experienced radio/tv technician for help. CAUTION: Changes or modifications not expressly approved by the manufacturer responsible for compliance could void the user's authority to operate the equipment. Your vehicle has a patented, electronic braking system that automatically stops the vehicle when your child s foot is lifted from the pedal. Make sure your child is comfortable with steering the vehicle and automatically knows how to stop. Reverse Reverse Button IMPORTANT! To avoid damaging the motors and gears, be sure to stop the vehicle before switching from forward to reverse. 1 Press the REVERSE button below the seat. Press the foot pedal 2. The vehicle backs up at a maximum of 2 1 /2 mph 3. 28

29 73520 Dodge Ram 6/27/01 2:57 PM Page 29 N Bumper-to-Bumper*Limited Warranty *One year limited warranty from the date of purchase on the Power Wheels vehicle. Six month limited warranty on the 6 volt battery. For the original purchaser, this one year limited warranty covers the Power Wheels ride-on vehicle (purchased from Power Wheels ) against defects in materials and workmanship. The six month limited warranty applies only to the 6 volt battery included by Power Wheels with the original purchase of the vehicle. This warranty covers normal use and does not cover the Power Wheels vehicle or battery if damaged by unreasonable use, neglect, accident, abuse, misuse, improper service or other causes not arising out of defects in materials or workmanship. Evidence of any attempt at consumer repair will void this warranty. THIS WARRANTY DOES NOT COVER, AND IS INTENDED TO EXCLUDE, ANY LIABILITY ON THE PART OF POWER WHEELS, WHETHER UNDER THIS WARRANTY OR IMPLIED BY LAWFUL FOR ANY INDIRECT OR CONSEQUENTIAL DAMAGES FOR BREACH OF WARRANTY. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION SO THIS LIMITATION MAY NOT APPLY TO YOU. Should you need service or assistance with your vehicle during the warranty period, do not return the vehicle to the store. Power Wheels has provided a nationwide network of authorized service centers. Please refer to the list in this manual. Power Wheels is continually expanding our Authorized Service Center Network. If there is not an authorized service center in your area, please call Consumer Relations for information, THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH MAY VARY FROM STATE TO STATE. PLEASE SAVE YOUR ORIGINAL SALES RECEIPT. O Problems and Solutions Guide IMPORTANT! If you experience a problem with your vehicle, first check the Problems and Solutions Guide below. If you still experience a problem, please contact Power Wheels Consumer Relations, toll-free at between 8 AM and 6 PM (EST) Monday through Friday. Or, contact your local Power Wheels authorized service center. For the location nearest you, please refer to the Authorized Service Center list beginning on page 32. Problem Possible Cause Solution Vehicle does not run Undercharged battery Charge the battery. A new battery should have been charged for at least 18 hours before using the vehicle for the first time. After first-time use, recharge the battery for at least 14 hours after each use. Never charge the battery longer than 30 hours. Check all connectors. Make sure the charger connector is plugged into the battery, and that the charger is plugged into the wall. Make sure power flow to the wall outlet is ON. Charger is not working Wrong type or improperly installed fuse Blown fuse There is no sure way to tell if your charger is working unless you have a volt meter. If you suspect there is a problem with your charger, contact your local Power Wheels authorized service center. They can test your charger for you. Make sure that the battery has a properly installed Power Wheels 25 amp fuse before charging. Do not substitute parts. Make sure that the fuse in the battery is in good condition. Replace a blown fuse with a Power Wheels 25 amp fuse. Do not substitute parts. 29

30 73520 Dodge Ram 6/27/01 2:57 PM Page 30 Problems and Solutions Guide Problem Possible Cause Solution Vehicle does not run (con t.) Loose wire or loose connectors Check all wires and connectors. Make sure the motor harness connector is plugged into the battery, and that there are no loose wires around the motors. Dead battery Electrical switch damage Motor damage If your battery is old or if you have not followed Battery Care instructions, your battery may be dead. If you are unsure whether or not the battery is dead, you can have it tested at your local Power Wheels authorized service center. The electrical switches can become corroded due to exposure to water or moisture, or can jam due to loose dirt, sand or gravel. Contact your local Power Wheels authorized service center for diagnosis and repair. Contact your local Power Wheels authorized service center for diagnosis and repair. Vehicle was running but Loose wire or loose connectors Check all wires and connectors. Make sure the motor suddenly stopped harness connector is plugged into the battery, and that there are no loose wires around the motors. Wrong type or improperly installed fuse Blown fuse Vehicle is overloaded Driving conditions are too stressful Make sure that the battery has a properly installed Power Wheels 25 amp fuse installed before charging. Do not substitute parts. Make sure that the fuse in the battery is in good condition. Replace a blown fuse with a Power Wheels 25 amp fuse. Do not substitute parts. Make sure you do not overload the vehicle by allowing more than 1 rider at one time, by exceeding the 50 lbs (23 kg) maximum weight capacity, or by towing objects behind the vehicle. Use only on generally level ground. Extreme temperatures can also affect run time. Short run time (Less than Undercharged battery Charge the battery. A new battery should have been 1-3 hours per charge) charged for at least 18 hours before using the vehicle for the first time. After first-time use, recharge the battery for at least 14 hours after each use. Never charge the battery longer than 30 hours. Check all wires and connectors. Make sure the charger connector is plugged into the battery, and that the charger is plugged into the wall. Make sure power flow to the wall outlet is ON. Overcharged battery Battery is old and will not accept full charge Wrong type or improperly installed fuse Driving conditions are too stressful Do not charge the battery longer than 30 hours. If you suspect that your battery is damaged as a result of overcharging, contact your local Power Wheels authorized service center. They can test your battery for you. Even with proper care, a rechargeable battery does not last forever. Average battery life is 1 to 3 years depending on vehicle use and use conditions. Replace the battery with a new Power Wheels 6 volt rechargeable battery. Do not substitute parts. Make sure that the battery has a properly installed Power Wheels 25 amp fuse installed before charging. For best performance, do not use substitute parts. Use only on generally level ground. Extreme temperatures can also affect run time. 30

31 73520 Dodge Ram 6/27/01 2:57 PM Page 31 Problems and Solutions Guide Problem Possible Cause Solution Vehicle runs sluggishly Undercharged battery Charge the battery. A new battery should have been charged for at least 18 hours before using the vehicle for the first time. After first-time use, recharge the battery for at least 14 hours after each use. Never charge the battery longer than 30 hours. Check all connectors. Make sure the charger connector is plugged into the battery, and that the charger is plugged into the wall. Make sure power flow to the wall outlet is ON. Battery needs charging Wrong type or improperly installed fuse Battery is old and will not accept full charge Vehicle is overloaded Driving conditions are too stressful After each use, the battery needs charging. Make sure that the battery has a properly installed Power Wheels 25 amp fuse installed before charging. For best performance, do not use substitute parts. Even with proper care, a rechargeable battery does not last forever. Average battery life is 1 to 3 years depending on the vehicle use and use conditions. Replace the battery with a new Power Wheels 6 volt rechargable battery. Do not substitute parts. Make sure you do not overload the vehicle by allowing more than one rider at one time, by exceeding the 50 lb. maximum weight capacity, or by towing objects behind the vehicle. Use only on generally level ground. Sometimes the vehicle doesn t Loose wire or connector Check all wires around the motors and all connectors to run, but other times it does make sure they are tight. Motor or electrical switch damage Contact your local Power Wheels authorized service center for diagnosis and repair. When the foot pedal is pressed, Loose wire or connector Check all wires around the motors and all connectors the vehicle won t run without to make sure they are tight. a push Dead Spot on motor Contact your local Power Wheels authorized service center for diagnosis and repair. Loud clacking or grinding Broken gears Contact your local Power Wheels authorized service noise from a motor-gearbox center for diagnosis and repair. Charger gets warm during use It is normal for some chargers to get No action required. warm during use and is not reason for concern. If your charger does not get warm during use, it does not mean that it is not working properly. Battery makes a sizzling or It is normal for some battery to No action required. gurgling noise when charging make noise and swell slightly while charging and is not reason for If your battery does not make noise or swell slightly concern. during charging, it does not mean that it is not accepting the charge. If, after reviewing the Problems and Solutions Guide, the vehicle still fails to operate, please contact your nearest authorized service center or contact Power Wheels Consumer Relations toll-free at