1000mA - 650mA Phase Dimmable LED Driver

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1 Installation Guide DGLC1000C25PD 1000mA - 650mA Phase Dimmable LED Driver PATENT PENDING REGISTERED DESIGN Designed in Australia to meet Australian Standards and installation conditions DIGINET.NET.AU

2 Diginet Control Systems Pty Ltd ABN Gow Street Padstow NSW 2211 PO Box 314 Padstow NSW 2211 Contact General Enquiries: DALI (3254) or Technical Services: or Fax: A member of the Gerard Lighting Group Diginet Control Systems Pty Ltd (Diginet) reserves the right to alter the specifications, designs or other features of any items and to discontinue any items at any time without notice and without liability. While every effort is made to ensure that all information in this user and installation guide is correct, no warranty of accuracy is given and Diginet shall not be liable for any error. Trademarks The identified trademarks and copyrights are the property of Diginet unless otherwise noted. Copyright This user and installation guide is copyright to Diginet. Except as permitted under relevant law, no part of this user and installation guide may be reproduced by any process without written permission of and acknowledgement to Diginet. December 2013 v1.0 2

3 Table of Contents 1. Product Item Product package contents Important notes and safety information Product summary Product capabilities Mounting the driver Setting the dc output current DIP switch settings Connecting a Gerard Lighting 4-pin LED lamp to the driver Connecting a two-wire 3rd party LED lamp to the driver Using a dimmer to control the connected LED lamp dimming level Product specifications Product dimensions Standards and compliance Product warranty

4 1. Product Item This guide provides installation and product specification information for the Diginet 1000mA-650mA Phase Dimmable LED Driver, Diginet item number DGLC1000C25PD. 2. Product package contents The package contains 1 x Diginet LED Driver 1000mA-650mA Phase Dimmable, complete with pre-terminated Australian/NZ 240Vac 10A mains rated flex and plug. Both Gerard Lighting LED lamps and suitable 3rd party LED lamps can be used in conjunction with this driver. For more information on Gerard Lighting LED lamps, please contact Gerard Lighting or visit 3. Important notes and safety information WARNING - Electric shock may result in serious injury or death. Follow all warnings in this guide and on the product while working in accordance with the latest electrical safety practices. There are no user serviceable parts inside this product. Do not attempt to disassemble or operate the driver with any covers removed. If you require information or assistance regarding the installation or operation of this product, contact Technical Services at Diginet Control Systems. Contact details are provided on the back cover of this guide and also at 4. Product summary An efficient, high quality, Australian designed LED driver capable of delivering constant current between 650mA and 1000mA in 50mA incremental, manually selectable steps, at 12Vdc to 24Vdc. The driver is designed for use in general lighting applications such as downlights, spot/accent luminaires and linear LED lighting systems. The driver is pre-terminated with an Australian/NZ 240Vac 10A mains rated flex and plug. The driver includes a 4-pin connector for connecting a Gerard Lighting 4-pin LED lamp. The unit also provides an additional dc output with screw terminals for use with 3rd party LED Lamps. A set of onboard DIP switches provide the ability to set the output current from 650mA up to 1000mA in 50mA incremental steps. The driver is compatible with most phase control dimmers. 5. Product capabilities The LED driver is designed for easy installation, long lifetime and high efficiency. Smooth dimming from 1% - 100% is provided by using a standard phase angle controlled dimmer connected to the mains input of the driver. Leading edge dimmers, universal dimmers and trailing edge dimmers are all compatible with the driver. The dc output from the driver includes open circuit / short circuit detection. The driver automatically recovers from dc output open circuit and short circuit conditions. The driver is compatible with Gerard Lighting LED lamps, including Sunset Dim LED lamps and Constant Colour LED lamps. When used in conjunction with Gerard Lighting LED lamps, an active thermal wind-back feature is provided to protect against LED damage due to overheating. 3rd party LED lamps with the appropriate specifications can also be used in conjunction with this driver. A separate terminal block is provided for connecting 3rd party lamps (see Section 10 for further details). 4

5 6. Mounting the driver The driver is supplied with a tool-removable mains terminal cover with built-in cable clamps for strain relief. It is therefore suitable for installation outside a luminaire, as well as inside a luminaire. The driver is suitable for mounting in a variety of indoor locations, including above suspended tile ceilings and fixed plasterboard ceilings, as well as inside luminaires and linear lighting systems. The driver has an ingress protection rating of IP20 and as such is not protected against moisture ingress. It is therefore not suitable for mounting in an outdoor environment without being housed in a suitable weatherproof enclosure. The driver includes a fixing hole adjacent to the LED dc supply cable. This is used for anchoring the driver in a suitable location, typically using a fixing screw or cable tie. Figure 1 Fixing hole for anchoring the Diginet LED Driver When installed, the driver should not be covered. A minimum clearance of 25mm from insulation or combustible material is required. The maximum recommended ambient operating temperature and maximum recommended case temperature must not be exceeded during product operation. 7. Setting the dc output current The output current of the driver is selectable via a series of DIP switches, accessible from the front of the driver. When used to drive Gerard Lighting 4-pin LED lamps, the driver is set to automatic mode and the optimal output current required to drive the connected LED lamp will be selected automatically by the driver. When the driver is connected to 3rd party LED lamps, the required dc output current must be selected manually by the installer using the appropriate DIP switch setting. The DIP switch setting depends on the drive current requirement of specific 3rd party LED lamps. For DIP switch settings, see Section 8. 5

6 8. DIP switch settings A series of DIP Switches is incorporated on the driver to allow the installer to set the unit for the various output current configurations as shown in the table below. See Section 7 for the DIP switch location. Constant Current Output DIP Switch Setting Manual / Automatic current setting All Diginet DigiSet 2 compatible 4- wire lamps Automatic mode. This setting is for Diginet DigiSet compatible 4-wire lamps only 650mA 700mA 750mA 800mA 850mA 900mA 1 950mA mA 1 1 Where LED load voltage 21V and the selected current exceeds 850mA, an internal override operates to limit output current to 850mA. 2 The Diginet DigiSet features in Diginet 4-wire LED lamps enables automatic current setting between Diginet LED lamps and drivers. 6

7 9. Connecting a Gerard Lighting 4-pin LED lamp to the driver Gerard Lighting 4-pin LED lamps are connected to the driver via a pre-terminated connection lead, with a 4-pin connector on each end for quick and easy connection to both the lamp and driver. This lead is available as an optional accessory from Diginet (item number DGLCLDL4F4F6C) it is not supplied with the driver. Figure 2 - Connecting a Gerard Lighting 4-pin LED lamp to the Driver 10. Connecting a two-wire 3rd party LED lamp to the driver A separate terminal block is provided specifically for connecting suitable 3rd party LED lamps. Figure 3 - Connecting a 3rd party two wire LED lamp to a Diginet LED Driver Before connecting the driver to 3rd party LED lamp(s), the installer must ensure that the LED lamp specifications are compatible with the driver specifications and that the appropriate dc output is selected via the DIP switches. Connecting incompatible 3rd party LED lamp(s) to the driver or selecting an incorrect dc output is likely to cause damage to the LED lamp(s). When used with 3rd party LED lamps, the driver does not provide active thermal wind-back. This feature is only available when the driver is used in conjunction with Gerard Lighting LED lamps. 7

8 11. Using a dimmer to control the connected LED lamp dimming level The driver can be used in conjunction with a standard phase angle controlled dimmer to dim LED lamps. The dimmer is connected to the 240Vac mains input of the driver, as shown below. Leading edge, universal and trailing edge phase controlled dimmers are all compatible with the driver. Figure 4 Using a leading edge, universal or trailing edge dimmer in conjunction with the driver Minimum number of drivers connected to a Leading Edge Dimmer The minimum number of drivers which can be connected to a specific leading edge dimmer and provide satisfactory dimming performance is dependent on the minimum load rating of the connected leading edge dimmer. Diginet have carried out dimming performance testing of 3rd party manufacturers dimmers when used in conjunction with this driver. Contact Diginet or visit for further information. Diginet also provide the following general guidelines on the minimum number of drivers required to be connected to a 3rd party leading edge dimmer to ensure satisfactory dimming performance. If the leading edge dimmer being used in conjunction with the driver has a low minimum load rating specified by the manufacture ( 15W) and the connected LED lamp power is 8W, the lamp will probably dim satisfactorily with a minimum of one driver connected. However, performance with a specific dimmer should still be verified by the installer. If the leading edge dimmer being used in conjunction with the driver has a high minimum load rating specified by the manufacture ( 40W), several drivers will be needed to achieve satisfactory dimming performance. The actual quantity of drivers required for a specific dimmer should be verified by the installer. Maximum number of drivers connected to a Leading Edge Dimmer The maximum number of drivers which can be connected to a leading edge dimmer is dependent on the dimmer. Diginet have carried out testing to determine the maximum number of drivers which can be used in conjunction with specific 3rd party manufacturers dimmers. Contact Diginet or visit for further information. The limitations described above for leading edge dimmers do not generally apply to trailing edge or universal dimmers used in conjunction with the driver. Generally, a minimum of one trailing edge / universal dimmer can be used with one driver to achieve satisfactory dimming performance and the dimmer can be loaded to its full load capacity. 8

9 12. Product specifications Electrical Specification Parameter Specification Nominal Supply Voltage Input Frequency Input Current Maximum Input Power Input PF Input THD Nominal Output Voltage Range Working Output Voltage Limits Vac 50/60Hz 240V typical 24W 0.95 typical < 15% typical 12V 21V 10V 24V Line Voltage Regulation 100% Nominal No-load Output Voltage 25.5V Rated Output Current Maximum Load Power Efficiency Short-Circuit Output Current 2.5A Short-Circuit Load Maximum Load Power CC Mode: 1000mA (+/- 5%) at 18V ; 850mA (+/- 5%) at 21V CV Mode: 750mA (+/- 5%) at 24V 75% typical Auto-recover 18W Off-state Standby-Power 0.75W Dimming Range Turn-on Delay Phase Dimmer Compatibility 1% -100% (corresponding dimmer conduction range: 2.5ms 8.0ms) 100ms typical (100% output, ie not dimmed) Suitable for Leading Edge, Universal, or Trailing Edge Dimmers Mechanical Specification Parameter Housing Material Mains connection cable Mains Terminals dc terminals for LED lamps Connector to Gerard Lighting lamps Weight Specification Flame retardant Polycarbonate 1.5m long. Pre-terminated with Australian/NZ 240Vac 10A mains plug 2 x 2.5mm 2 maximum per terminal or 3 x 1.5mm 2 maximum per terminal 1 x 2.5mm 2 maximum per terminal or 2 x 1.5mm 2 maximum per terminal 4-pin socket connector 233g Dimensions See separate diagram in Section 13 Environmental Specification Parameter Ambient Operating Temperature Range Specification 0 to +50 C Maximum Case Temperature (@ TA = 50 C): 85 C Operating Humidity IP Rating Approvals and compliance < 95% RH non condensing IP20 9

10 13. Product dimensions 14. Standards and compliance Figure 5 LED Driver Dimensions This LED Driver is designed to meet/exceed the following Australian and International standards: Australian/New Zealand EMC and Electrical Safety Frameworks and Standards Regulation Standard Title EMC AS/NZS CISPR 15:2011 Limits and methods of measurement of radio disturbance characteristics of electrical lighting and similar equipment Electrical Safety AS/NZ :2002 Lamp Control Gear General and safety requirements (IEC :2000, MOD) IEC Lamp Control Gear Part 2-13: Particular requirements for dc or ac supplied electronic control gear for LED modules edition 1.0 (2006) The product is in conformity with the essential requirements of the following EC Directives and accordingly carries the CE marking. 2006/95/EC EC Council Directive Low Voltage Title 2004/108/EC 2011/65/EU Electromagnetic Compatibility (EMC) Restriction of Hazardous Substances (RoHS) in Electrical and Electronic Equipment 10

11 15. Product warranty The Diginet DGLC650C18DD driver has a five-year warranty against manufacturing defects in accordance with the following terms: 1. Nothing in this Warranty affects any person's rights under the Australian Consumer Law. The benefits to any person under the DIGINET Warranty are in addition to the rights and remedies available under any Consumer Guarantees. 2. Subject to the other clauses of this Warranty, DIGINET warrants that the Goods will be free of manufacturing defects and will perform to DIGINET's specifications. 3. The benefit of the DIGINET Warranty extends only to the owner of the property in which the Goods are installed (the Owner) for five (5) years after the date of purchase (Warranty Period). 4. If within the Warranty Period the Goods fail to perform to DIGINET's specifications as a result of some defect in material or workmanship in the Goods (Defect) then DIGINET will, at its option, repair the Goods or supply replacement Goods free of charge. 5. The DIGINET Warranty will not apply to Goods: 5.1. installed by any person other than a qualified tradesperson; or 5.2. subjected to misuse, neglect, negligence or accidental damage; or 5.3. operated in any way contrary to any operating or maintenance instructions; or 5.4. improperly handled, installed or maintained; or 5.5. altered or modified prior to or after installation. 6. The DIGINET Warranty does not apply to faulty or defective design of Goods unless DIGINET has designed the Goods and DIGINET expressly accepts responsibility for such design in writing. 7. In order to make a claim under the DIGINET Warranty, the Owner must: 7.1. contact DIGINET to obtain a Returned Goods Authorisation Number for the Goods and to be notified of DIGINET's return address for the Goods by: freecall DALI (3254); or post to PO Box 314, Padstow NSW 2211; or fax to ; or to sales@diginet.net.au return the Goods at the Owners expense to the return address notified by DIGINET together with all accessories, instructions, specifications or other material supplied with the Goods and a notice in writing: stating the Returned Goods Authorisation Number for the Goods; describing in detail the defect or fault in the Goods; setting out the Owner's contact details (including postal address, address and telephone numbers at which the Owner can be contacted during usual business hours) DIGINET will not accept any returned Goods which have not been returned strictly in accordance with the above instructions. 8. DIGINET will examine any returned Goods and if DIGINET determines that they are defective through no fault of the Owner and are otherwise undamaged, DIGINET will repair or replace the Goods free of charge. 9. DIGINET will notify the Owner whether it accepts the Goods are defective within a reasonable time of return. 10. DIGINET will not be responsible for any costs of de-installation, re-installation, returning Goods or for redelivery of the Goods (whether original or repaired and/or replacement Goods) by DIGINET and any other related expenses of the Owner in claiming under the DIGINET Warranty. 11. DIGINET will not be responsible for any loss or damage to the Goods occurring while the Goods are in transit (either on return to DIGINET or upon redelivery to the Owner of the original or repaired and/or replacement Goods). 12. DIGINET will not be responsible (whether arising in contract or tort (including negligence) or under any statute) for any special, indirect, incidental, consequential or economic losses or damages (including loss of data, business, profits, revenue, anticipated savings, bargain, opportunity or goodwill) whether or not the possibility of those losses or damages being suffered had been brought to the attention of DIGINET. The Australian Consumer Law requires the inclusion of the following statement with the DIGINET Warranty: Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. 11

12 Printed on recycled paper DIGINET.NET.AU Product of Diginet Control Systems Pty Ltd ABN Gow Street Padstow NSW 2211 Contact General Enquiries: DALI (3254) or Technical Services: or Fax: A member of the Gerard Lighting Group v1.0 December 2013 Item B

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