ACCEL PRODUCT CATALOGUE. Accel Technologies Asia. Accel Technologies China

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1 CCEL ccel Technoloies sia o.10 Kakit Bukit Road KB Industrial Buildin Sinapore Tel: (65) Fax:(65) info acceltec.com ccel Technoloies China ISD HihTech Industrial Park, o.1128 East Jianxin Road, Suzhou,Jiansu China Tel: (86) Fax:(86) suzhou acceltec.com PRODUCT CTLOGUE

2 Content Product Introduction Structure nd Function 0111 cceltech is dedicated to providin hih performance Direct Drive,Linear Motion and Rotary Motion solutions in the motion industry.we manufacture brushless DC permanent manet synchronous motor linear motors, linear motors (Iron core Ironless), voice coil motors and Linear Staes. Besides supplyin standard motors, our R D tea can develop and supply customized Linear and Micro Rotary Motors. We have an experience desin team to work with OEMs and System Interators to simplify application desin by retrofittin motors into their product provide system application solution and assembly friendly system at economical cost. This creates values for the customer. Ironless Linear Motor MLCE Series Motor MLCJ Serise Motor MLCP Series Motor MLCT Series Motor MLCX Series Motor MLCS Series Motor MLCU Series Motor Iron Core Linear Motor MFD Series Motor 2629 Direct Drive Motor DDR MRD Series Motor MRW Series Motor VLP VLR VLS Series Motor Series Motor Series Motor VRS Series Motor

3 Content Product Introduction Structure nd Function Linear Shaft Motor 6970 Linear Motor Introduction Linear Motor Principle linear motor is a kind of transmission device that converts electrical Linear Motor Stae enerydirectly into a linear motion mechanical enery without any intermediate conversion mechanism.it can be seen that open a rotatin Basic Mechanism SL Serise Stae DSL Series Stae SLS Series Stae motor by the radialdirection and formed into a plane, as shown in fiure (1). One side that is evolved from the stator is called the primary, and the one side of the rotor is called the secondary.in practical applications, the primary and secondary levels are made into different lenths to ensure that the couplin between primary and secondary levels remains unchaned within the required rane. linear motor can be a short primary secondary, or a lon primary and short secondary.considerin the manufacturin and operatin cost, the short primary lon secondary is enerally adopted at ctuator present.the workin principle of a linear motor is similar to a rotatin motor. The example as the linear induction motor:when the primary windin is VC Series 8594 connected to the C power,the travelin manetic field will be enerated in the air ap, and the secondary will be induced by the travelin manetic fiure (1) field cuttin. It will induce the electromotive force and enerate the electric current. The current will interact with the manetic field in the air Industrial pplications 9596 ap to produce electro manetic thrust.if the primary fixation is fixed, the secondary is movin in a straiht line under the action of the thrust; conversely, the primary motion is done in a straiht line. Selection Guide Difference Structure The two pictures show the structural differences between the direct drive system of the linear motor and the traditional rotatin drive system. Memo 109 The rotatin motor needs to transform the rotation motion into a straiht motion throuh the transmission mechanism such as the couplin and the wire rod.because linear motor does not transform the rotational motion into linear motion, the mechanical structure of the linear motor shaft is much fiure (2) simpler. It can provide low inertia drive for the hih dynamic application system.in the drive structure of the rotatin motor, the encoder is often at the rotatin motor, which cannot accurately reflect the actual position of the load.therefore, the precision of the rotatin system depends on the precision of the transmission parts, such as the screw and the pulley. Linear motor with a linear encoder, can provide very accurate position feedback. Users can use ultra hih resolution optical encoder to achieve hih precision control requirements.users can also use lowresolution and lowprice linear encoders to control costs. In many cases, the rotary fiure (3) 1

4 Product Introduction Structure nd Function Product Introduction Structure nd Function motor drive system with hih precision ball screw is not as ood as the linear motor system with economic encoder.ot only does the performance of the latter are lower, but also the cost is not lower than the latter. Linear Motor Type There are different types of Linear motor providin appropriate solution for the user. The linear motor is divided into two cateories: Ironless Linear Motor and ironcore linear motor. linear motor can be used as a separate component or as a complete system. The linear motor component contains a motor coil and a manetic rail. complete linear motor system usually includes the motor components, the base, the bearin, the feedback oriinal and the connection manaement module. By selectin the riht linear motor components, users can specify economic and practical solutions, so as to achieve the interation with machine throuh a very flexible way. However in order to achieve this oal, machine manufacturers need to master very professional knowlede. Desin enineers must understand the characteristics of motor, linear feedback technoloy, coolin method, and the performance of servo amplifier and control system. By selectin the suitable interated linear motor positionin system, the desin enineer can obtain a complete set of positionin system, which is durable and fully tested. In this way we cannot worry about bearin, encoder, radiator,wires, connectors, travel limiters and limit / desin in situ sensor and matchin problem.ccel linear motor products include all of the above functions and other functions,easy to install, and it can be put into use at any time. The disadvantae of the iron core motor: The attraction between the track and the coil is equal to 513 times which the thrust produced by the motor and difficult to install. Slot effect, limited the smoothness of the motion, causin the speed fluctuation. because of the iron core the coil is heavier. Ironless Linear Motor There is no iron core in the coil of the motor without the iron core,so it is called the iron free motor.the motor coil frame is between the two rows of manetic tracks, so it is also called the "U slot" motor. Its copper windin is enclosed in the air ap between the two rows of manets. Because the motor has no iron core, there will be no attraction and slot force between the force component and the manetic rail. In addition,the quality of the force component in the non core motor is less than that of the iron core motor, which can produce a reat acceleration and the overall dynamic performance is very ood. The core less structure has no slot effect and not attractive, so it can increase the service life of the bearin, in some cases, it can also use smaller bearins. Ironless motor structure does not appear slot effect in the process of movement, with outstandin dynamic performance, but the smaller contact area, from the base to the heat conduction channel lon windin coolin plate, so the coolin effect as the core of the motor, the full load efficiency is low, the double manet structure is employed to realize the force and stroke riht also increased the total cost of the motor. Ironcore Linear Motor The movable subframe of the iron core motor is on a row of manetic tracks. The core of the motor with iron core is wrapped outside the iron core by copper windin, and the iron strip on the rear side provides an efficient channel for manetic flux, enablin it to circulate between the motor and the manetic track. In addition there is a channel to ensure the efficient heat dissipation of the motor. The core structure can produce a lare force and achieve efficient coolin.in fact, the core structure makes each unit have the reatest force. The iron core structure is a very economical solution, because only a row of rare earth permanent manets can be used. One drawback of the core structure is that the force component of the motor is too attractive between the manetic rail.its value is equivalent to 513 times the rated thrust of the motor. The bearin system of the motor must provide support for the force. In addition because the attraction is too lare, the installation process is more difficult than other linear motors. nother drawback of the core structure is the existence of the coin force. In order to place the motor in a suitable position on the manet, a horizontal force is applied to the motor by the iron core, and the slot effect will occur at this time. The slot effect limits the smoothness of the motion system because it is necessary to adjust the thrust of the motor to keep the constant speed accordin to the specific position. The advantaes of the iron core motor: The thrust of the unit size is lare because the core is used to convere the manetic field. Lower cost, only a row of manets. Good heat dissipation, because of the iron core, the surface area is very lare, easy to dissipate heat. CCEL Ishaped stackin windin structure of can produce reat force in compact packae. This structure has hiher heat dissipation efficiency than traditional iron core motor. CCEL motor superposed the windin instead of side by side (Fiure 4), so that the hih power of the motor can be realized. Therefore, compared with the similar motor, the size of the product is much smaller. CCEL for the Ishaped structure by pullin the side of the motor to 90 derees.the nonmovin direction and side side of the linear motor coil does not affect the horizontal force component of the motor.it will not produce the force, only heat eneration. The structure of the CCEL can increase the contact area between the components, so that the heat transfer between the motor coil and the radiator is better. The stacked windin and the Ishaped structure are used toether to make the motor have hiher thermal efficiency than most conventional iron free motors.therefore, the thermal expansion of the motor is less than that of the motor. In hih precision applications, thermal expansion will have an adverse effect on the accuracy of the whole system.the workin temperature of the ccel motor is lower than that of other similar products, which helps to maintain the accuracy of the system. In addition, the structure of the I shaped structure can also reduce the heiht of the total cross section, thus fiure (4) 2 3

5 Product Introduction Structure nd Function Product Introduction Structure nd Function formin a better mechanical structure. In this way, the motor not only has a compact structure, but also produces a reat force, and the heat dissipation characteristics are excellent. dvantaes of Ironless Linear Motor: Unattractive, balanced double manetic tracks, safe, easy to operate, no attraction in the process of assembly. There is no slot effect, no slot effect exists in the non core force component, and the best stability can be ensured. For liht force components,because there is no iron core, the acceleration and reducin speed is reater and the mechanical bandwidth is hiher. dopt air ap adjustment to facilitate alinment and installation. o iron loss, Small calorific value. The disadvantae of Ironless Linear Motor: Heat dissipation, with hih thermal resistance, the ccel type structure helps to solve this problem. The power of a unit force component is less effective than the core structure. Hih cost, usin a double row of manetic tracks. is famous for its workin principle similar to loudspeaker. It is a device that transfor electrical enery into mechanical enery, and realizes linear and finite swin motion. reular motion is produced by the interaction of the manetic poles in the manetic field from a permanent manetic field or an electric coil conductor.the linear series can produce a force of more than 3000 and a stroke of 175.The torque produced by the oscillatin series is more than 100M,and Swin torque can be more than 90 derees. The voice coil motor has a hih response frequency and response time of about 5.This motor is especially suitable for small stroke,hih precision and hih response frequency system,which can perform hihspeed oscillatory reciprocatin motion (up to 100HZ). The voice coil motor is a noncoutation type power device, its positionin accuracy depends entirely on the feedback and control system, which has nothin to do with the voice coil motor itself.usin proper positionin and feedback sensin device and the positionin precision can easily reach 10 m acceleration up to 300G. The interation of voice coil motor system is also very convenient. When the voice coil motor is fixed on the uide rail or the shaft, then the sensor can form a position control actuator. The device driven by a voice coil motor that does not require any conversion device to produce thrust directly.therefore, the intermediate conversion mechanism can be omitted, which simplifies the whole device or system, ensures the reliability of operation, improves the transmission efficiency, reduces the manufacturin cost and is easy to maintain. Voice coil motor and linear motor are directly enerated linear electromanetic force throuh electric enery. There is no mechanical contact durin movement in its drivin device,and the transmission parts will not wear, which will reatly reduce mechanical loss and system noise. Linear Motor Guidin System lthouh the linear motor system lacks the rotatin transmission parts of the traditional positionin system, the user must try to achieve a certain direction and load function. The standard of linear motor is usually hih speed, hih acceleration, lon service life, hih accuracy, low maintenance cost, hih stiffness and low noise. In addition, it is necessary to consider the factors such as available space, installation precision and thermal expansion. The uidin system of linear motor can be used in the followin several kinds Slidin bearins Hydrostatic bearin ir bearin Rollin wheel Rollin bearins bearins In actual operation, rollin bearins, rollin contact bearins and air bearins are coonly used. If the requirements for accuracy and bearin capacity are not hih, the runnin slidin bearins can be used. The uidin system based on rollin contact has very ood stiffness and bearin capacity, and it has ood straihtness and flatness on the whole stroke. ir bearin has the best performance. If the maximum speed and acceleration are not limited, and there is no startin resistance, air bearin is the best choice for ultrahih accuracy applications. Linear motor control system The linear motor can provide very hih precision and motion power performance. However the overall performance of the system is also dependent on other components, especially all servo control and feedback devices. Fiure (5) shows the traditional cascade structure of motor control system, the same structure is also suitable for linear motor, this structure is an advantae of the position sensor can usually be placed in the load side, thereby increasin the accuracy of the whole system, one of its shortcomins is the lack of traditional mechanical transmission, so the external force the bear will increase sinificantly. servo controller amplifier motor load steerin sensor position sensor fiure (5) 4 5

6 Product Introduction Structure nd Function Product Introduction Structure nd Function Therefore, the quality of the position feedback sinal and the performance of the servo controller are important factors to determine what "position stiffness" can be achieved. Phase chanes of Linear motor The rotatin servo system in the traditional driver must know the position of the rotor, so as to complete the accurate operation in the motor current conversion between each phase, so that the motor shaft to achieve predetermined rotation effect, usin three Holzer effect sensor in many cases, in order to provide the motor shaft position information under the condition of 6 The same principle is also applicable to linear motor.the driver must understand the mover position relative to the track,so as to accurately switch windin. It is not alined with the Holzer effect sensor in the process of rotatin an entire circle of the motor axis, but instead of settin them accordin to the pole distance of the motor. "Pole pitch" is a distance of two between the 2 adjacent linear motors. When the driver determines the position of the actuator in the electric cycle, it switches the motor phase when the Holzer state is chaned. This process is called "trapezoid reversin". In most advanced servo drives, it is only necessary to determine the position of the force component when the power and start drivers are added. When the initial position is determined, the driver can be converted to the position sensor, and its feedback resolution is much hiher than the diital Holzer effect device. In this way, the motor can realize the phase chane. The sine wave reversin can provide more stable switchin operation, thereby reducin the disturbance and heat eneration. In some cases, in order to save cost reduce the connection or meet other application needs, instead of usin the Holzer effect device. However it is still necessary to ensure that the servo driver can identify the position information of the motor force component. With reversin automatic detection function drivin controller provides CCEL which can automatically determine the point of view, if we use this function when the driver uses a detection sinal,then the motor starts, the sinal to produce a sliht movement, so as to determine the coutation anle of the rotor. The rane of movement is very small, only less than 10 electric anles, most of the linear distance does not exceed 2, so do not worry that the motor will slihtly jump. Position Feedback There are many kinds of equipment that can provide linear position feedback for motion controllers, such as analo sensors, potentiometers, and laser interferometers. Each device has the correspondin accuracy and cost. mon them, the linear motor positionin system feedback device is the most coonly used linear encoders, most linear encoder has an increasin burst, can provide quantitative information for the discrete motion controller in the encoder "readin head" movin alon "linear scale" in. ormally,the readin head is installed near the load, and the linear scale is located on the base of the locator. There are two kinds of linear encoders that are coonly used. They are Optical encoders and manetic encoders. Optical encoders use reflective optical scannin to provide feedback information with hih resolution and accuracy.the resolution of the feedback information of the optical encoder can reach the nanoscale level. encoder uses manetic pole induction scannin to provide feedback information, and its cost is low, but the accuracy and resolution are much lower than that of optical encoder. The resolution of the manetic encoder usually reaches 15microns and a linear encoder is a sinusoidal encoder. The sinals enerated by a sinusoidal encoder are sinusoidal and cosine rather than discrete pulses. Many advanced motion controllers can convert these analo sinals into ultra hih resolution sinals throuh interpolation alorith. For example, the 1Vpp sinal is converted to 14 bits, that is, the sine / cosine sinal period is divided into values. coonly used fundamental frequency period of the sinusoidal encoder is 1. In this case, the resolution of the controller can reach 62nm.. ll the encoders provide incremental location information, so every time the controller loses location information, such as power failure, it is necessary to confirm the initial position. In some cases, the system needs to know the absolute position of the load, and the absolute encoder can be used in these syste. t present, many encoder manufacturers have developed absolute linear encoders in the form of data transmission such as SSI, BISS, etc. When usin linear encoder, we must install the readin head correctly.if there is a mistake in installation, there may be a mechanical resonance effect, because the vibration of the sensor leads to the error of location information. In this case, the control loop bandwidth can be sinificantly reduced and the maximum positionin stiffness is reduced. In some cases, the lare sement location information will be lost, which makes the system very inaccurate. If the linear scale is not alined with the uide bearin, the accuracy may be affected by the cosine error. It shows that the linear encoder causes cosine error because of the lack of alinment calibration. s shown in the fiure: the actual travel distance is L, L= Lenc (COSθ). The error is: error =Lenc (1 cosθ).so, the readin head installation must be accurate, to ensure reliable connection, and alinment calibration. Linear bearin Encoder scale Carrier platform 6 7

7 Product Introduction Structure nd Function Product Introduction Structure nd Function Servo Control Because the linear motor is directly driven, there is no intermediate mechanical part or ear reducer that buffers the external disturbance or impact load, so the interference has much more influence on the loop compared with other motors. Therefore, it is necessary to use a controller that can quickly update the information. In addition, the controller also needs to operate the feedforward speed control, acceleration and addin speed control. These parameters can help the user to minimize the acceleration, and the followin error in the process of external disturbance occurs durin the deceleration. The controller can increase the trackin accuracy of hih dynamic stroke, reduce the stress of the mechanical system and minimize the resonance excitation by definin the motion contour parameters. In addition, the motion path of the effective load that must be softly operated can be optimized by usin a set point that limits the acceleration. Linear Motor ctuator The precision of a linear motor system will be influenced by bearin technoloy, structural stability, installation and accuracy of feedback syste, and the performance of the controller. In addition, some other variable factors, such as mechanical stiffness, will also have a reater impact on the overall error distribution of the machine. Therefore, it is necessary to consider the multiple factors and have a considerable professional knowlede to interate all the components into the precision linear motor system. So some users will buy the packaed linear motor platform directly, and the desin and followup work is entrusted to the supplier to complete. This ensures that products can be listed in the shortest time, and provide customers with an economic precision motion control solution. Its components and performance can also meet the requirements of fast response, lare acceleration, stable translation, hih speed and fast settin. In addition, the platform also provides a variety of flexible connections, includin multi axis join functions, connection and installation functions for users to choose. CCEL provides a variety of packaed linear motor locator products to meet most application requirements. Carrier platform connected to a synchronous belt Rollin bearins or slidin parts ll the torsional saturation of the components, the backlash, and the tension of the synchronous belt all affect the accuracy of the system. Usually, the repeatable operation error of synchronous belt drive system can reach to±0.2. However, the repetitive operation error of the coon linear motor system can reach to ±1µm., and for the synchronous belt system, the tension optimization must be carried out, and the bearin can be loaded ahead of time. In addition, the feedback device of the synchronous belt system is connected with the motor instead of the load, which further reduces the accuracy of the system. In addition, all of the above components are sprin type, and the excitation effect and the delay in settin up time will occur. Therefore, althouh the synchronous belt drive system can operate at hih speed, it is difficult to adjust them to achieve dampin function and rapid settin. The farther the sync band is, the reater the possibility of relaxation. In fact, the relaxation phenomenon is unavoidable, so the lenth of the synchronous belt transmission is limited. Finally, the belt drive system needs to be maintained frequently. The synchronous belt will lose tension after a period of time, even the Tooth jump, the slidin bearin will be damaed, the connection device may or cannot be alined. ll of these proble cause the user to waste precious runnin time because of maintenance of the device. The linear motor is driven by direct drive, so it does not need to be maintained. s lon as the bearins uarantee sufficient lubrication, there is no need to take maintenance. Because the linear platform does not use any mechanical transmission parts, there will be no proble such as torsional saturation, backlash, belt tension or establishment time. Their response functions are excellent and can be done quickly. They can achieve or exceed the acceleration and speed characteristics of the belt drive system, and the positionin function is much more accurate than the belt drive system. Finally, there is no limit on the lenth of the linear motor. o matter how far the transmission distance is, the dynamic performance is completely unchaned. Comparison of Linear Motor nd Other Drivin Technoloy Synchronous Belt Drive Synchro belts and pulleys are the most coonly used equipment in the field of automation. They not only provide hih speed and reasonable repositionin functions, but also save the cost of the system components. But there are inherent limitations of the synchronous belt drive system. Synchro belt drive syste enerally include the followin components Synchronous belt of hih tensile strenth Pulley Gearbox for inertia matchin Motor and connection devices Screw Drive The screw drive positionin system is very coon in the positionin application with relatively hih precision. re they a more economical system and can provide different precision accordin to specific requirements. The screw drive system usually includes the followin components: Ball screw or screw for precision polishin or rollin. Spherical nut or slidin nut Motor Connectin device Carrier platform Linear uide device 8 9

8 Product Introduction Structure nd Function Product Introduction Structure nd Function The screw is usually less efficient, and in eneral it is less than 50%, althouh they are low in cost, but the nut will wear out because of friction. In addition, because most of the screws are not precisely polished, it may affect the accuracy. The efficiency of the ball screw is nearly 90%, and its products are all polished or rolled. However, the ball screw will also wear out after lon time use, affected by torsional saturation, and radually produce backlash. These factors affect the accuracy of the system and increase the time to build. In these two cases, the speed is influenced by the pitch and the lenth of the screw. The loner the screw is, the easier it is to "stall" at hih speed. So their speed and acceleration performance is much worse than that of a linear motor. In addition, there is a problem that the lon screw is hard to be processed. Finally, like the belt drive system, the screw drive system must be maintained, such as worn nuts, sheddin devices and screws, which will also lead to production interruption and waste of valuable time and money for users. The linear motor has no intermediate mechanical transmission parts, nor is it limited by the lenth or the dynamic performance related to the lenth, so there is no shortcomin of the screw drive system. The linear motor itself cannot provide enouh function for the vertical system that needs to be brakin. It can be solved by addin pneumatic, sprin or important balancin device. 100% load rate. resistance (R25): the interphase resistance of the coil at 25 derees centirade Motor inductor (L): interphase inductor of the coil The distance of the electrical cycle lenth (ELECTRICL CYCLE LEGTH) of the motor at one electric cycle Related Parameters Of The Linear Motor ctuator cceleration: velocity variation per unit time cceleration time: speed from speed 0 to the required speed Resolution: the minimum distance to be measured by the position feedback device used by the system. Repeat positionin accuracy: the same coand distance from the same point to the same direction, the difference between the actual displacement Positionin accuracy: the error between the coand position and the actual movin position Horizontal straihtness: deviation in the Y direction when movin in the direction of X Flatness: deviations in the Z direction when movin alon the X direction Verticality: based on the X axis, the anle difference between the Y axis and the plane perpendicular to the X axis Linear Motor Cost The initial cost of purchasin a linear motor system is slihtly hiher than that of a belt or a screw drive system. But in order to achieve super hih accuracy, many screw drive system manufacturers will buy Precision polished ball screws, and increase the linear encoder feedback device, and these components will also increase the total cost of the platform. Therefore, from the overall cost, the linear motor and the belt or screw drive system are almost same. nd with the improvement of manufacturin methods and the expansion of production scale, the cost of linear motor is decreasin. Soon the user will find that the linear motor has a very obvious cost advantae and hih cost performance. Related Parameters Of Linear Motor The relative physical quantity of the motor The inverse electromotive force constant (VEMF): the ratio of the back EMF voltae to the velocity The ratio of the motor constant (Km): the ratio of the thrust to the consumed power produced by the coil Thrust constant (Kf): every unit of current, the thrust produced by the coil coil temperature (Tmax): the hihest temperature that the coil can bear Peak current (Ip): the maximum current that can be passed in a short time in a coil, and the averae peak current passes less than 1 second. Peak thrust (Fp): the coil will not exceed a certain temperature throuh the current throuh the peak current. Continuous thrust (Fc): the thrust produced when the coil passes throuh the constant current of the 10 11

9 Ironless Linear Motor E Series Ironless Linear Motor E Series Ironless Linear Motor Coil Track Mechanical Dimensions E Series E Series Product Features Continuous :33114 Peak :99342 How To Order Consult P100P106 MLCE MLCE MLCE Peak Continuous Peak Power W Rated Power W Electric Parameters Electric Parameters MLCE MLCE MLCE Peak Continuous /r Deep6 Bank EMF V/m/sec / W mh (pp) 25 oh Parameters Track ssembly D E Weiht() Parameters MLCE MLCE MLCE MLFE *3.9 *1.9 **1.3 MLFE MLFE Measured with :(* ** ) Mechanical Properties Coil ssembly Mechanical Properties MLCE MLCE MLCE B C G H Weiht of Coil K MLCE M3X0.5X6DP Lenth of Coil MLCE M3X0.5X6DP Electric Cycle Lenth MLCE M4X0.7X6DP 12 13

10 Ironless Linear Motor J Series Ironless Linear Motor J Series J Series Coil Track Mechanical Dimensions J Series Product Features Continuous :56195 Peak : How To Order Consult P100P106 MLCJ MLCJ MLCJ Peak Continuous Peak Power W Rated Power W Electric Parameters Electric Parameters MLCJ MLCJ MLCJ Peak Continuous /r Bank EMF V/m/sec / W mh DEEP6 Deep6 (pp) 25 oh Parameters Track ssembly D E Weiht() Parameters MLCJ MLCJ MLCJ MLFJ *3.2 *1.86 **0.96 MLFJ MLFJ Measured with :(* ** ) Mechanical Properties Coil ssembly Mechanical Properties MLCJ MLCJ MLCJ B C G H Weiht of Coil K MLCJ M3X0.5X6DP Lenth of Coil MLCJ M3X0.5X6DP Electric Cycle Lenth MLCJ M4X0.7X6DP 14 15

11 Ironless Linear Motor P Series Ironless Linear Motor P Series P Series Coil Track Mechanical Dimensions P Series Product Features Continuous :84279 Peak : How To Order Consult P100P106 MLCP MLCP MLCP Peak Continuous Peak Power W Rated Power W Electric Parameters Electric Parameters MLCP MLCP MLCP Peak Continuous /r Bank EMF V/m/sec / W mh Deep6 (pp) 25 oh Parameters Track ssembly D E Weiht() Parameters MLCP MLCP MLCP MLFP *2.6 **1.5 **0.88 MLFP MLFP Measured with :(* ** ) Mechanical Properties Coil ssembly Mechanical Properties MLCP MLCP MLCP B C G H Weiht of Coil K MLCP M3X0.5X6DP Lenth of Coil MLCP M3X0.5X6DP Electric Cycle Lenth MLCP M4X0.7X6DP 16 17

12 Ironless Linear Motor T Series Ironless Linear Motor T Series T Series Coil Track Mechanical Dimensions T Series Product Features Continuous : Peak : How To Order Consult P100P106 MLCT MLCT MLCT Peak Continuous Peak Power W Rated Power W Electric Parameters Electric Parameters MLCT MLCT MLCT Peak Continuous /r Bank EMF V/m/sec / W mh Deep6 (pp) 25 oh Parameters Track ssembly D E Weiht() Parameters MLCT MLCT MLCT MLFT **2 **1.35 **0.72 MLFT MLFT Measured with :(* ** ) Mechanical Properties Coil ssembly Mechanical Properties MLCT MLCT MLCT B C G H Weiht of Coil K MLCT M3X0.5X6DP Lenth of Coil MLCT M3X0.5X6DP Electric Cycle Lenth MLCT M4X0.7X6DP 18 19

13 Ironless Linear Motor X Series Ironless Linear Motor X Series X Series Coil Track Mechanical Dimensions X Series Product Features Continuous : Peak : Builtin Hall Sensors How To Order Consult P100P106 MLCX MLCX MLCX Peak Continuous Peak Power W Rated Power W Electric Parameters Electric Parameters MLCX MLCX MLCX Peak Continuous /r Bank EMF V/m/sec / W mh (pp) 25 oh Parameters Track ssembly Parameters MLCX MLCX MLCX D E Weiht() **0.78 **0.48 **0.36 MLFX MLFX Measured with :(* ** ) Mechanical Properties Coil ssembly Mechanical Properties MLCX MLCX MLCX L1 L2 1 2 Weiht of Coil K MLCX Lenth of Coil MLCX Electric Cycle Lenth MLCX

14 Ironless Linear Motor S Series Ironless Linear Motor S Series S Series Coil Track Mechanical Dimensions S Series Product Features Continuous :14 Peak :42 How To Order Consult P100P106 MLCS Peak 42 Continuous Peak Power Rated Power W W Electric Parameters Electric Parameters MLCS Peak 7.8 Continuous Bank EMF (pp) 25 /r V/m/sec / W mh oh Parameters Parameters MLCS D1 Track ssembly D2 E Weiht() MLFS Mechanical Properties Mechanical Properties MLCS Weiht of Coil K Lenth of Coil Electric Cycle Lenth Coil ssembly:mlcs

15 Ironless Linear Motor U Series Ironless Linear Motor U Series U Series Coil Track Mechanical Dimensions U Series Product Features Continuous :56224 Peak : Builtin Hall Sensors How To Order Consult P100P106 Peak Continuous Peak Power W MLCU MLCU MLCU MLCU Rated Power W Electric Parameters Electric Parameters MLCU series connection MLCU series connection parallel connections MLCU MLCU series connection parallel connections series connection parallel connections Peak Continuous /r Bank EMF V/m/sec / W mh (pp) 25 oh Track ssembly G H Lenth() Parameters Parameters MLCU MLCU MLCU MLCU MLFU12000 MLFU18000 MLFU24000 MLFU Mechanical Properties E Coil ssembly Lenth() Mechanical Properties MLCU MLCU MLCU MLCU MLCU Weiht of Coil K MLCU Lenth of Coil MLCU Electric Cycle Lenth MLCU

16 Iron Core Linear Motor MFD Series Motor Iron Core Linear Motor MFD Series Motor Iron Core Linear Motor Product Features With core type permanent manet synchronous motor density thrust,stron overload small co force unlimited stroke lenth Builtin coolin(optional) Connector nd Position sensor Encodin Rules MFD F Manet Track Manet Track Width Manet Track Lenth pplication ll kinds of precision,overload control system, Encodin Rules MFD C manufacturin equipment,cc machine tools, especially the precision hihspeed machine tools,nontraditional machine tools, double housin planer. Coil Continous Coil Width C Connector Module Windin MFDC MFDC B Back Emf (pp) (pp)@25 (pp) V/m/sec Ω Mh XX H Coil Subassembly L Electric Parameter G Electric Parameter MFDC MFDC Peak r Peak E F /r / W 15.1 XX Continuous Continuous r Whole ssembly Model Throuh Parameters Track ssembly Parameters MFDC MFDC E F L G Weiht() MFDF M4X0.7X6DP MFDF M5X0.8X6DP 1207 Mechanical Properties Coil ssembly Mechanical Properties MFDC MFDC B C H K Weiht of Coil K MFDC M5X0.8X6DP 56 Lenth of Coil MFDC M5X0.8X6DP

17 Iron Core Linear Motor MFD Series Motor Iron Core Linear Motor MFD Series Motor Iron Core Linear Motor Coil Size Parameters Encodin Rules MFD C Coil Continous Coil Width Linear Motor Technical Parameters MFDC MFDC MFDC Continuous () Continuous (r) Peak () Peak (r) (/r) (V/m/sec) Continuous (KG) MECHICL IR GP steel + MFDC MFDC MFDC Track ssembly MFDC E() F() J() L() G Weiht(k) MFDC MFDF74L /126/252 2/4/8M4 counterbore 0.3/0.6/1.2 MFDC MFDF105L /126/252 2/4/8M5 counterbore 0.7/1.4/2.8 MFDC MFDF130L /126/252 2/4/8M5 counterbore 0.8/1.6/3.2 MFDC MFDF180L /126/252 2/4/8M5 counterbore 1.4/2.8/5.6 MFDC Coil ssembly () B() C() D() H K() Manet Track Size Parameters MFDC MFDC M5X0.8X8DP 9M5X0.8X8DP Encodin Rules MFD F 74 L MFDC MFDC M5X0.8X8DP 10M5X0.8X8DP Manet Track Track Size Track Lenth MFDC MFDC MFDC MFDC M5X0.8X8DP 15M5X0.8X8DP 20M5X0.8X8DP 16M5X0.8X8DP MFDC M5X0.8X8DP 60 MFDC M5X0.8X8DP 100 Connector Module \2 Connector and Position Sensor MFDC MFDC M5X0.8X8DP 48M5X0.8X8DP

18 Direct Drive Motor(DDR) MRD Series Motor Direct Drive Motor(DDR) MRW Series Motor Direct Drive Motor (DDR) Direct Drive Motor (DDR) MRDS1602 Iron core direct drive motor, Series of no frame iron core direct drive motor. MRW3203 Ironless linear drive disc motor, Series of coreless disk desin, with hih precision bearins,and ratin feedback system. COMPLETELY THROUGH Windin Tolerances Value (pp) ±5% V/rpm 3.28 DC (pp) Torque (pp)±10% ±5% ±5% ±5% Ω mh.m/ Windin Tolerances Value (pp) ±5% V/rpm DC (pp) Torque (pp)±10% ±5% ±5% ±5% Ω mh.m/ Electric Parameters Electric Parameters Value Rated Rated Torque r.m Electric Parameters Electric Parameters Value Rated r 2 Rated Torque.M 4 Parameters Value Parameters Value Mechanical Properties Mechanical Properties Value Value Total Weiht K 15 umber of Poles Pair 16 umber of Poles Pair

19 VLP Series Motor VLP Series Motor CCEL VLP Series U Groove Peak :20 Continuous : 6 :16 VLP TBDZ The voice coil motor for rectanular voice coil motor with uide bar, coil skeleton use of lihtweiht materials. VLP Peak Continuous Windin Tolerances Value ±10 % Ω 1.02 V / V/m/s Ω mh ominal V 12 VLP ominal 1.6 electrical time constant Steel Weiht Weiht ±7.5 % ominal / V/M/S / W ±30 % mh Brake Parameter Electric Parameter Symbol Peak Continuous With Time Power Total Fp Fc Fc Ka Te Pp S / w Milli sec W Value CL 0.5 Parameters Parameters Symbol Value Θth 17 With Θth Tmax

20 VLP Series Motor VLR Series Motor Mechanical Properties Mechanical Properties Steel Weiht Weiht Symbol WTc WTs WTa Value VLR Series Cylindrical Peak : Continuous : :131 VLR Run throuh Peak Continuous With V / V/m/s Ω mh VLR / W electrical time constant Steel Weiht Weiht maximum displacement Run throuh steel assembly Black minimum 500 lon steel assembly Red minimum 500 lon VLR VLR / W 1.02 Peak Continuous 6.2 electrical time constant With V / V/m/s Ω mh 0.18 Steel Weiht Weiht

21 VLR Series Motor VLR Series Motor steel assembly steel assembly Evenly distributed round the circle Black minimum 500 lon Red minimum 500 lon steel assembly Black minimum 500 lon Red minimum 500 lon steel assembly VLR VLR Peak Continuous With V / V/m/s Ω mh Peak Continuous With V / V/m/s Ω mh VLR VLR / W electrical time constant Steel Weiht Weiht / W electrical time constant Steel Weiht Weiht Red minimum 500 lon Terminal steel assembly Positive lead end eative lead end steel assembly Black minimum 500 lon steel assembly coilin packae steel assembly steel assembly VLR VLR Peak Continuous With V / V/m/s Ω mh Peak Continuous With V / V/m/s Ω mh VLR VLR / W electrical time constant Steel Weiht Weiht / W electrical time constant Steel Weiht Weiht

22 VLR Series Motor VLR Series Motor steel assembly steel assembly steel assembly Red minimum 500 lon Black minimum 500 lon steel assembly steel assembly Red minimum 500 lon Black minimum 500 lon steel assembly steel assembly VLR Peak Continuous V / V/m/s Ω mh electrical time constant With VLR / W Steel Weiht Weiht VLR VLR / W 2.82 Peak Continuous V / V/m/s Ω mh electrical time constant With Steel Weiht Weiht Evenly distributed 43.0round the circle Evenly distributed round the circle steel assembly steel assembly Black minimum 500 lon steel assembly Black minimum 500 lon Run throuh Coil pack Run throuh steel assembly Red minimum 500 lon Red minimum 500 lon steel assembly Evenly distributed round the circle steel assembly VLR VLR VLR / W 2.78 Peak Continuous V / V/m/s Ω mh electrical time constant With Steel Weiht Weiht VLR / W 2.9 Peak Continuous V / V/m/s Ω mh electrical time constant With Steel Weiht Weiht

23 VLR Series Motor VLR Series Motor Coil pack steel assembly Red lead Minimum lenth 500 steel assembly Run throuh steel assembly Black minimum 500 lon steel assembly steel assembly Red minimum 500 lon Black minimum 500 lon steel assembly Run throuh VLR VLR VLR / W 2.82 Peak Continuous V / V/m/s Ω mh electrical time constant With Steel Weiht Weiht Peak Continuous V / V/m/s Ω mh electrical time constant With VLR / W Steel Weiht Weiht steel assembly steel assembly steel assembly steel assembly Red minimum 500 lon steel assembly Black minimum 500 lon steel assembly Black minimum 500 lon Red minimum 500 lon steel assembly VLR VLR / W 4.6 Peak Continuous V / V/m/s Ω mh electrical time constant With Steel Weiht Weiht VLR VLR / W 4.5 Peak Continuous V / V/m/s Ω mh electrical time constant With Steel Weiht Weiht

24 VLR Series Motor VLR Series Motor steel assembly Run throuh steel assembly steel assembly Run throuh Run throuh steel assembly Run throuh Black minimum 500 lon Red minimum 500 lon steel assembly Black minimum 500 lon Red minimum 500 lon steel assembly VLR VLR / W 2.95 Peak Continuous V / V/m/s Ω mh electrical time constant With VLR Steel Weiht Weiht VLR / W 5.65 Peak Continuous V / V/m/s electrical time constant With Ω mh Steel Weiht Weiht Evenly distributed round the circle steel assembly Run throuh steel assembly Run throuh steel assembly Evenly distributed round the circle steel assembly steel assembly Red minimum 500 lon steel assembly Black minimum 500 lon Red minimum 500 lon Black minimum 500 lon VLR VLR / W 6.8 Peak Continuous V / V/m/s Ω mh electrical time constant With Steel Weiht Weiht VLR VLR / W 3.33 Peak Continuous V / V/m/s Ω mh electrical time constant With Steel Weiht Weiht

25 VLR Series Motor VLR Series Motor steel assembly Run throuh steel assembly Run throuh Run throuh steel assembly steel assembly Run throuh Red minimum 500 lon steel assembly Black minimum 500 lon steel assembly Red minimum 500 lon Black minimum 500 lon steel assembly steel assembly VLR VLR Peak Continuous With Peak Continuous With V / V/m/s Ω mh V / V/m/s Ω mh VLR VLR / W Time Steel Weiht Weiht / W Time Steel Weiht Weiht steel assembly steel assembly Run throuh Run throuh Run throuh Red minimum 500 lon Run throuh Black minimum 500 lon steel assembly Red minimum 500 lon Black minimum 500 lon steel assembly VLR VLR Peak Continuous With Peak Continuous With V / V/m/s Ω mh V / V/m/s Ω mh VLR VLR Time Steel Weiht Weiht Time Steel Weiht Weiht / W / W

26 VLR Series Motor VLR Series Motor steel assembly Run throuh Run throuh Run throuh steel assembly steel assembly Run throuh Red lead Minimum lenth 500 Run throuh Black minimum 500 lon Red minimum 500 lon steel assembly steel assembly steel assembly Black minimum 500 lon steel assembly Run throuh VLR VLR Peak Continuous With Peak Continuous With V / V/m/s Ω mh V / V/m/s Ω mh VLR VLR / W Time Steel Weiht Weiht / W Time Steel Weiht Weiht steel assembly steel assembly steel assembly steel assembly Run throuh steel assembly Run throuh Run throuh Run throuh Black minimum 500 lon Red minimum 500 lon steel assembly Black minimum 500 lon Red minimum 500 lon steel assembly steel assembly VLR VLR Peak Continuous With Peak Continuous With V / V/m/s Ω mh V / V/m/s Ω mh VLR VLR Time Steel Weiht Weiht Time Steel Weiht Weiht / W / W

27 VLR Series Motor VLR Series Motor steel assembly steel assembly steel assembly steel assembly Run throuh Run throuh Red minimum 500 lon steel assembly Run throuh Run throuh steel assembly Black minimum 500 lon Black minimum 500 lon Red minimum 500 lon steel assembly VLR VLR / W 49.5 steel assembly Run throuh Black minimum 500 lon Peak Continuous V / V/m/s Ω mh Time With Red minimum 500 lon steel assembly Steel Weiht Weiht steel assembly steel assembly Run throuh VLR Windin Tolerances Value ±5 % Ω 9.05 ominal V 15.7 Back Emf ominal ±7.5 % ominal ±10 % / V/M/S mh VLR VLR / W 35.3 Peak Continuous V / V/m/s Ω mh Time With Steel Weiht Weiht 8823 Brake Parameter Electric Parameter Symbol Peak Continuous With Time Power Total Fp Fc Fc Ka Te Pp S / w Milli sec W CL Value

28 VLR Series Motor VLR Series Motor Parameters VLR Parameters Symbol Value Θth With Θth Tmax Mechanical Properties Mechanical Properties Steel Weiht Weiht Symbol WTc WTs WTa Value Windin Tolerances Value ±10 % Ω ominal V 40 Back Emf ominal ±7.5 % ominal ±30 % / V/M/S mh Red minimum 500 lon Black minimum 500 lon Brake Parameter Electric Parameter Symbol Peak Continuous With Time Power Total Fp Fc Fc Ka Te Pp S / w Milli sec W CL Value Parameters Parameters Symbol Value Θth 10.8 With Θth Tmax

29 VLR Series Motor VLS Series Motor Mechanical Properties Mechanical Properties Steel Weiht Weiht Symbol WTc WTs WTa Value VLS Series Rectanular Peak : Continuous : :3100 VLS Peak Continuous With V / V/m/s Ω mh VLR / W 0.49 Time Steel Weiht Weiht steel assembly steel assembly Red minimum 500 lon Black minimum 500 lon 52 53

30 VLS Series Motor VLS Series Motor VLS Peak Continuous With V / V/m/s Ω mh VLS steel assembly steel assembly Time Steel Weiht Weiht / W Red minimum 500 lon Black minimum 500 lon steel assembly steel assembly Red minimum 500 lon Black minimum 500 lon VLS Peak Continuous With V / V/m/s Ω mh VLS / W Time Steel Weiht Weiht VLS Peak Continuous With steel assembly V / V/m/s Ω mh ilin packae VLS steel assembly / W Time Steel Weiht Weiht

31 VLS Series Motor VLS Series Motor Red minimum 500 lon Black minimum 500 lon VLS Peak Continuous V / V/m/s Ω mh Time With VLS / W Steel Weiht Weiht VLS VLS / W 2.45 Peak Continuous V / V/m/s Ω mh Time With Steel Weiht Weiht steel assembly steel assembly steel assembly steel assembly Red minimum 500 lon Black minimum 500 lon Red minimum 500 lon Black minimum 500 lon 56 57

32 VLS Series Motor VRS Series Motor VLS VRS Series Peak Continuous With V / V/m/s Ω mh Oscillatin Peak Torque:0.08m45.2m Continuous Torque: 0.05m20.6m Pendulum nle:14 90 VLS / W 12.9 Time Steel Weiht Weiht VRS Peak Torque Continuous Torque Torue With. m. m. m V m/ V/R/s Ω mh VRS Motor m/ W Time Coil Moment of Inertia c m Steel Weiht Weiht 116 steel assembly steel assembly Black minimum 500 lon Red minimum 500 lon Throuh to 5.0 hole 58 59

33 VRS Series Motor VRS Series Motor VRS VRS Peak Torque Continuous Torque Torue With. m. m. m V m/ V/R/s Ω mh steel assembly steel assembly Motor m/ W 0.04 Time Coil Moment of Inertia Steel Weiht Weiht cm Black minimum 500 lon Run throuh Red minimum 500 lon steel assembly steel assembly Run throuh Throuh to 5.0hole Red minimum 500 lon Throuh to 5.0hole VRS Black minimum 500 lon VRS steel assembly 0.12 VRS Motor m/ W Time Peak Torque Continuous Torque Torue With. m. m. m V m/ V/R/s Ω mh Coil Moment of Inertia Steel Weiht Weiht cm VRS Peak Torque Continuous Torque Torue With. m. m. m V m/ V/R/s Ω mh steel assembly steel assembly Motor m/ W 0.05 Time Coil Moment of Inertia Steel Weiht Weiht cm

34 VRS Series Motor VRS Series Motor Red minimum 500 lon VRS Black minimum 500 lon Peak Torque Continuous Torque Torue With. m. m. m V m/ V/R/s Ω mh steel assembly VRS Motor m/ W Time Coil Moment of Inertia Steel Weiht Weiht cm VRS VRS Peak Torque Continuous Torque Torue With. m. m. m V m/ V/R/s Ω mh steel assembly Motor m/ W Time Coil Moment of Inertia Steel Weiht Weiht cm Red minimum 500 lon Black minimum 500 lon steel assembly steel assembly steel assembly Red minimum 500 lon Black minimum 500 lon steel assembly steel assembly 62 63

35 VRS Series Motor VRS Series Motor VRS VRS Peak Torque Continuous Torque Torue With Peak Torque Continuous Torque Torue With. m. m. m V m/ V/R/s Ω mh. m. m. m V m/ V/R/s Ω mh VRS VRS Motor m/ W 0.31 Time Coil Moment of Inertia Steel Weiht Weiht cm Motor m/ W 0.37 Time Coil Moment of Inertia Steel Weiht Weiht cm steel assembly steel assembly Red minimum 500 lon steel assembly Black minimum 500 lon Black minimum 500 lon Red minimum 500 lon Run throuh steel assembly steel assembly steel assembly 64 65

36 VRS Series Motor VRS Series Motor VRS VRS VRS Peak Torque Continuous Torque Torue With. m. m. m V m/ V/R/s Ω mh Motor m/ W 1.65 Time Coil Moment of Inertia Steel Weiht Weiht cm Windin Tolerances Value ±10% Ω 3.86 ominal V 26.6 ominal 6.9 ±7.5 % / 1.03 Back Emf ominal V/M/S 1.03 ±30 % mh 3.2 Brake Parameter Electric Parameter Symbol Value Peak Fp 4.6 Continuous Fc 1.56 With Fc 1.87 Ka / w Red minimum 500 lon Time Power Te Pp Milli sec W Total S 60 Run throuh Black minimum 500 lon CL 0.5 Local view Proportion steel assembly Parameters Parameters Symbol Value Θth 7.5 With Θth 3.9 Tmax

37 VRS Series Motor Linear Shaft Motor Mechanical Properties Mechanical Properties Symbol Value WTc 115 Steel Weiht Coil Moment Of Inertia WTs IC cm Weiht WTa 1475 Linear Shaft Motor The linear motor composed by cylindrical manet steel and toroidal coil and coreless, therefore no coin surrounded by a coil, no manetic flux losses. nd is not sensitive to the air ap chanes, arranement is very simple, direct replacement screw, and easy to implement and the combination of rotary motion. Encodin Rules MSL 010 D L Continous Coil diameter Coil lenth Linear Shaft Motor Technical Parameters Parameters MSL00312L MSL01016L MSL01516L MSL02016L MSL04025L MSL06025L MSL07525L MSL10435L MSL14835L MSL19035L Continuous () Continuous Peak Peak Pole Pitch (r) () (r) (/r) (V/m/sec) (Ω) (mh) ()

38 Linear Shaft Motor Linear Motor Stae Basic Mechanism Linear Motor Stae Basic Mechanism To build a precision linear motor system, it requires experience and interation knowlede which is time consumin. Therefore, CCEL provides a variety of standard linear motor staesto meet the needs of most customers. Linear Shaft Motor Linear Motor ctuator Basic Components The main parts of the linear motor system are the linear motor, the stator, the feedback system, the uidance system and the coutation system. Track Motor Size Parameters Structure Size MSL00312L MSL01016L Coil Lenth Coil Width Inner Diameter Installation pertures Installation Track Shaft Clampin pertures Mountin Holes Diameter Glenth ir Gap () B() D1() P() P1() M(Pcs) D() L2() G() M2.5X M3X Picture on the riht picture is a coon linear motor platform. The feedback system uses an open metal ratin, and the uidin system uses a precise linear uide. The linear motor actuator is composed of a linear motor and some other accessories precisely assembled. In the diaram, a part of the feedback system can be seenratin ruler, the uide systemuide rail, and the stator of the motor, that is the manetic steel. The load of the user is fixed on the board. The collision block prevents runaway motor, a safety protection feature. Lead Rail Cable Towline Gratin Ruler Platform Motor Hard Limit (anticollision block) MSL01516L M3X MSL02016L MSL04025L MSL06025L M3X5 4M6X9 4M6X Take off the board and see the internal structure of the linear motor platform, such as the fiure. MSL07525L M6X MSL10435L MSL14835L MSL19035L L = S + + 2*L M8X12 4M8X12 4M8X The coil that is the motion of the motor can be seen in the diaram.connect the loadin plate and the coil, the carrier plate by the slider support rails. In this way, the coil and manetic steel of the motor can be kept non contact, and the ravity of the load is borne by the uide rail.the feedback systemthe raster readin head is also fixed toether with the coil, movin alon with the load,so that can accurately feedback the position information of the load.in addition the linear motor also needs a certain precision floor to fix the motor, uide and paste ratin.the clearance between the coil and the manetic steel, the installation precision of the uide rail and the installation of the ratin system all need ood assembly technoloy to ensure.the linear motor platform will also be limited bit switch, Holzer and other accessories and so on. The list is only a coon structure of the linear motor platform our standard linear motor platform is basically desined accordin to this structure.if user buys a motor and with other components to build a linear motor system, it can be freely desined to be any mechanism for convenience. (Stator) Motor (coil) Gratin Ruler Readin Head Slideway Slider Plate 70 71

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46 ctuator VC Serice ctuator VC Serice Of VC Slidin ctuator Of VC Slidin ctuator Peak Thrust Continuous Thrust Continuous Thrust With Radiator ntielectromotive Peak Thrust Continuous Thrust Continuous Thrust With Radiator ntielectromotive Unit V / V/m/s Ω Unit V / V/m/s Ω VC VC Time Coil erature Side Gap Of Coil Coil Quality Quality Of Steel Load Quality Time Coil erature Side Gap Of Coil Coil Quality Quality Of Steel Load Quality mh / W mh / W VC VC reverse side 86 87

47 ctuator VC Serice ctuator VC Serice Of VC Slidin ctuator Of VC Slidin ctuator Peak Thrust Continuous Thrust Continuous Thrust With Radiator ntielectromotive Peak Thrust Continuous Thrust ntielectromotive Unit V / V/m/s Ω Unit V / V/m/s Ω mh VC VC Time Coil erature Side Gap Of Coil Coil Quality Quality Of Steel Load Quality Time Coil erature Side Gap Of Coil Coil Quality Quality Of Steel Load Quality mh / W Unit / W VC VC VC reverse side 88 89

48 ctuator VC Serice ctuator VC Serice VC Windin Tolerances Value ±5% Ω 9.05 ominal V 15.7 Back Emf ominal ±7.5 % ominal ±10 % / V/M/S mh Brake Parameter Electric Parameter Symbol Peak Continuous With Time Power Total Fp Fc Fc Ka Te Pp S / w Milli sec W CL Value Parameters Parameters Symbol Value Θth With Θth Tmax Mechanical Properties Mechanical Properties Symbol Value WTc 13 Steel Weiht WTs 46 Weiht WTa

49 ctuator VC Serice ctuator VC Serice VC Windin Tolerances Value ±10 % Ω 11.7 ominal V 26.6 Back Emf ominal ±7.5 % ominal ±30 % / V/M/S mh Run throuh Brake Parameter Electric Parameter Symbol Peak Continuous With Time Power Total Fp Fc Fc Ka Te Pp S / w Milli sec W CL Value VC Parameters Parameters Symbol Value Θth 19.8 With Θth Tmax Mechanical Properties Mechanical Properties Symbol Value WTc 16.2 Steel Weiht WTs 57.9 Weiht WTa 74.1 Hollow column With hih resolution raster syste and hih precision cross roller uide rail. Windin Tolerances Value ±10 % Ω 5.5 ominal V 26.7 Back Emf ominal ±7.5 % ominal ±30 % / V/M/S mh

50 ctuator VC Serice Industrial pplications Brake Parameter Linear Motor pplication Electric Parameter Symbol Peak Continuous With Time Power Total Fp Fc Fc Ka Te Pp S / w Milli sec W Value CL 0.5 Parameters Parameters Symbol Value Θth 5.8 With Θth Tmax Mechanical Properties Mechanical Properties Symbol Value WTc 70 Steel Weiht WTs 400 Weiht WTa 1800 Optical Detection For 0I automatic optical inspection industry, usin linear motor to transport the detected materials can improve the detection speed and production efficiency of the material. Compared with other rotation methods, althouh the price is hih, it brins more value. Sinle linear motor shaft drivin the tested material The speed is up to 2m/s and the detection time is short cceleration 15, quick response Solar Cell Line Drawin Machine It is used for laser markin of thin film solar cells. The load line of thinfilm solar cells is lare, requirin hih acceleration, fast speed and stable speed. It is very suitable for usin linear motors.the speed is smooth and it is very suitable for the use of linear motor Usin the fixed Gantry structure, the X axis is used to drive the battery, the Y axis drive laser cceleration 1 speed 1.5m/s Load 200k Run throuh : nticounterfeitin label processin Precision laser Machinin It is used for the manufacture of laser anticounterfeitin sins, and the laser is used to photolithoraphy on the label to achieve the anticounterfeitin effect. For the motion platform, the precision is hih and the speed is stable. The lithoraphy equipment is also very important in the semiconductor industry. It is also an important application of the linear motor. XYZ three axes are all linear motor Z axle use weiht desin Positionin precision of ±2μm Smooth speed It is used in laser processin industry and can be used in laser interated processin platform.the processin platform has a variety of processin platform functions which can simultaneously cut, punch, etc. Multi functions, hih utilization rate, convenient for customer processin. Compact structure, Interate XYZ theta axes toether X axis travel 700,Y axis stroke 300.Z axis travel 50,θaxis travel X positionin accuracy ±3μm, Y positionin accuracy ±2μm,Zpositionin accuracy±2μm,θaxispositionin accuracy of 1/

51 Industrial pplications Selection Guide Model Selection To choose a suitable linear motor, the followin steps are required 1. Define the motion curve 2. Define the load 3. Calculation 4. Choose the riht motor and driver accordin to the calculation structure Scientific Research It is used in the scientific research experiment of universities and institutes. Many scientific experiments often require hih precision positionin, and linear motor is a very ood choice. In addition,many collees and universities need to explain the motor, so the University also needs a linear motor in teachin. 150 Positionin accuracy ±2μm Speed 500m/s cceleration 5 Loistics Transportation In some lon distance material transportation, the advantae of the linear motor travel is unrestricted. Because there is not enouh lenth of the screw,the precision of the rotation of the pulley cannot meet the requirements, so the linear motor is very ood. up to 10m More than one motion on the same axis, which can be controlled individually Speed is up to 3m/s Repeat positionin accuracy 10μm Throuh the motion curve, we can calculate the maximum speed and maximum plus / minus speed. Combined with the load, we can calculate the force at uniform and deceleration conditions. We can first try to choose an electric motor. The quality of the motor driver and the quality of the load are the quality of the whole motion part. t this time, the maximum force and the root mean square force in the whole motion curve can be calculated. The selected motor must ensure that the peak force that can be provided is reater than the maximum force calculated before, and the continuous force provided can be reater than the calculated root mean square force, and there must be some allowance. Similarly, the maximum voltae, maximum current and continuous current required by the motor durin the whole movement can also be calculated. We can choose the drive throuh these data to ensure that the motor can send out the desired performance. Motion Curve S: movin distance t1: acceleration time t2: uniform motion time t3: deceleration time t4: pause time a: acceleration d: deceleration S=(v*t1)/2+(v*t3)/2+V*t2 a=v/t1 d=v/t3 V V t1 t2 t3 t4 t Wafer Sawin For LED industrylaser cuttin of LED wafer. It is necessary to use a linear motor to drive the machinin platform with hih precision, hih positionin precision and smooth speed. XY two axis use linear motor, rotatin shaft usin nanometers for rotatin anle Positionin accuracy ±1μm Rotation axis positionin accuracy 1/ inch wafer can be cut Wafer Markin For laser markin industry, the laser markin of wafer has hih precision, the shorter the markin time of monolithic wafer, the better the positionin accuracy and speed of platform. So the linear motor is the most suitable choice. XY two axes are linear motor Travel 300X300, maximum can be hit 8 inch wafer Positionin precision 士 3μm cceleration 10 Load Quality The load quality here refers to the quality of all parts of the movement, includin the quality of the part that the user needs to move, and the motor needs the quality of the motion part. Calculation By addin deceleration and load mass, the force of each part of the motion curve is calculated as follows: F1=(M1+M2)*a+Fc F2=Fc F3=(M1+M2)*dFc F4=

52 Selection Guide Selection Guide Here, a is acceleration, M1 is the mass of total movement load, M2 is the quality of motor movement part, Fc is the demand force to overcome friction, the maximum force and RMS force in raph can be calculated from the followin formula. Selection Motor fter calculatin the RMS force and the maximum thrust, the specific flow chart of a suitable linear motor can be selected accordin to a certain process: Start type selection Determine the motion curve Calculatin the time, velocity and acceleration of each stae thrust Select ppropriate Drive When the suitable motor is selected, the motor needs to be selected for the motor. There must be a driver to meet the requirements, so that the motor can ive full play to its performance. In eneral, as lon as the constant current and maximum current are larer than the continuous current and maximum current of the motor, the driver can. That is Drive lc>fr/kf Drive lp>fpeak/kf The selected driver satisfies the current requirement and calculates the maximum voltae required by the motion. The maximum voltae has a reat relationship with the speed of the linear motor. The voltaes required for the four motion staes in the motion raph are V1, V2, V3, and V4 respectively, and the voltae required at each stae is: cceleration phase V1=v*Kv+R* (F1/Ki) Uniform velocity phase V2=v*Kv+R* (F2/Ki) Deceleration stae V3=v*Kv+R* (F3/Ki) Pause stae V4=0 V is the actual speed So the voltae we need is v=max (V1, V2, V3, V4) ccordin to the current and voltae needed to calculate, the appropriate driver can be selected. Try to choose an electric motor o Calculation of maximum force and R force The Fc>Fr of the motor The Fp>Fmax of the motor Yes Complete selection The flow chart above is the process of selectin the linear motor. ccordin to the flow, when the linear motor is Continuous thrust Fc>Fr Peak thrust Fp>Fmax The motor can meet the requirements of the user

53 Selection Guide Selection Guide Hall Sensors How To Order CCEL Ironless Linear Motor EHU1(pplicable to E,J,P,T Series Motor) Coil Example: MLCE Color Red Define +5V Series Lenth of coil E J P T X S U Green U Write V Blue Black W GD Track Example: MLFE EHU1(pplicable to E,J,P,T Series Motor) Series E J P T X S U Lenth of coil Hall Sensors Example: EHUL 01 Color Define Run throuh Red Green Write Blue Black +5V U V W GD Series EHU1 EHU2 Lenth of coil

54 Selection Guide Selection Guide Selection Guide Linear Motor Drive nd Controller The overall performance of linear motor has a reat relationship with control and drive performance. ood controller CDDXX Drive The CDD driver uses DC power supply. It is convenient to customers who use DC power. It has the characteristics of small volume and stron performance, 12 maximum power supply current. can optimize the system which make the system perform better dynamic performance. We provide customers with powerful functions, excellent performance drivers and controllers. CDXX Drive The CD driver uses C power supply, a variety of coands and feedback for, the output current is up to 40 CD Basic : Control Model Coand Interface Indexer, point to point, PVT Copen/Deviceet Electronic ca, electronic ears SCII and discrete I/O Position, speed, moment Step forward impulse coand Ether CT PWM speed / torque coand Master encoder (electronic ear and CM) Counication Enclosure Copen/Deviceet External reenerative resistors RS232 External ede filter CDD Basic : Control Model Indexer, point to point, PVT Electronic ca, electronic ears Position, speed, moment Counication Copen/Deviceet RS232 I/O Diital 812 input, 24 output Size [ in ] 97X64X33 [3.8 x 2.5 x 1.3] Coand Interface Copen/Deviceet SCII and discrete I/O Step forward impulse coand PWM speed / torque coand Master encoder (electronic ear and CM) Feedback Diital interal /B encoder Rotary transformer uxiliary encoder input / encoder output nalo encoder Rotary transformer Diital Holzer Feedback Diital interal /B encoder uxiliary encoder input / encoder output nalo SI/COS encoder SSI, BISS absolute value I/O Diital 1114 input, 4 output Reenerate Internal transistors, external resistors Model Output Peak () Output Continuous () CDD CDD voltae 2090 CDD Rotary transformer Diital Holzer Size [ in ] 191X140X64 [7.5 x 5.5 x 2.5] Model CD6 CD12 CD20 Output Peak () Output Continuous () voltae

55 Selection Guide Selection Guide CDXX Diver Wirin Diaram Linear Motor Drive nd Controller The CM3XX series is a hihperformance motion controller that we offer to the user.it has 3 axis control capabilities and can be extended to 8 axes at most. Internal interation of 3 PWM drives, 30 hihest output current, with the characteristics of control and drive, save a lot of wirin, reatly convenient to the customer. Main Of The CM3XX Control Driver Interated PWM Drive Power Supply 24VDC 3 loic power supply Sinle phase input Vac or 90125Vac Three phase input 230Vac Drive current maximum continuous 15, peak 30 Precision current control 14 bit current resolution 20KHZ loop frequency Drive control usin space vector modulation The operation rane of the diital drive is increased by 15%, t a hiher speed, a smaller position follows the error and reduces the current at hih speed. Diital I/O Security input: provides a dedicated stop sinal input, each axis provides a left and riht limit. General diital 8 I /8 OUT, 5V DC or 24V DC sinle end sinal, bidirectional optocoupler isolation. It can be connected to a hih or low level effective. Position comparison output (PEG): each axis has a PEG hih speed output, and the PEG of the XY axis has 4 states Input position capture model (mark): the XY axis has 2 MRK hih speed input sinals each Mechanical brake output: 3, sinle end sinal, 1, optocoupler isolation, hih level output nalo Quantity I/O nalo input: 6, differential for, 1Vptp or ±10V, 14 bit resolution nalo output: 2, sinle end output, 10 bit resolution Counication Interface RS232/422/485:115000bps Ethernet:TCP/IP10/100Mb/sec