This info kit covers our atlas copco product range and range of demolition equipment. Phone our friendly Team: (03)

Transcription

1 This info kit covers our atlas copco product range and range of demolition equipment. Phone our friendly Team: (03)

2

3 B 452 Discover the new SB 452 in the multi-purpose SB range Taste the real power The strongest appetite for every challenge

4 SB - Solid Body - a powerful concept What makes the Atlas Copco SB breakers so unique is the Solid Body concept, which integrates the percussion mechanism and guide system into one single block of steel. This unique design makes these breakers extremely compact and easy to handle and it also yields a weight reduction of 20% compared to other breaker types. It is true that SB stands for Solid Body concept, but in fact it actually means lower cost of ownership for users. Thanks to this concept, the uncontested benefits of the SB breakers are reliability, flexibility, high productivity and low maintenance. Reliability Strong and wear-resistant, no tie rods, no body parting lines, robust working tool wear bushing system with dual retainer bars Flexibility For a wide variety of carriers with a broad oil flow range and featuring an overload protection valve to prevent misuse. Prepared for special applications High productivity Best percussive power-to-weight ratio, EnergyRecovery, slim shape for quick positioning and better view, easy to use in confined spaces Low maintenance Maintenance-free accumulator, fewer parts, central lubrication port (prepared for automatic lubrication) Low cost of ownership

5 3 ingredients to spice up your productivity Easy to set up Installing an SB breaker is easy. The new SB breakers work with a wide oil flow range and can therefore be installed on a broad variety of carriers. In case of a hydraulic overload, the breakers are protected by an integrated protection valve which prevents damage to and downtime on the breakers. Installing another chisel for a different application is a matter of minutes using ordinary hand tools available on the job site. SB breakers are always ready for action and require very little maintenance. Overload protection valve Easy to use Great attention has been paid to the design of the SB breaker range. Thanks to its sleek lines, it is easier for operators to see the working tool, thus boosting productivity. SB breakers are also unexpectedly compact, which makes it easier to work inside buildings or in narrow trenches. The standard air flushing port and dust suppression port make SB breakers flexible for use in special applications. The double tool retainer bars EASY to service SB breakers have been designed to be the most reliable on the market. And even when they do need attention, they are easy to service. For example, the double tool retainer bars minimize stress and wear on the working tools. It s easy to change the working tool thanks to the patented retainer bar lock system and replacing the floating working tool bushing can be done by the operator on-site with standard hand tools. The length of the bushing also provides excellent guidance for the working tool, which means less wear. We have also added an oil drainage port through which you can easily empty the breaker.

6 Develop a taste for the new SB 452 The trusted recipe for research and innovation The SB 452 is the replacement for the last model in the classic SB line. This new breaker provides further proof that innovative product design and technology can achieve higher performance with a reduced environmental impact. This includes lower fuel consumption, lower vibrations and less noise. Thanks to the integration of the percussion mechanism and the guide system, the weight is reduced by 20% on the solid body breaker. Technical data Integrated maintenance-free accumulator Carrier weight Service weight Oil flow rate Operating pressure Blow frequency Working tool diameter tons lbs 441 kg 972 lbs l/min gpm bar psi bpm 95 mm 3.74 in The accumulator is cast in the main body of the breaker, which offers a number of advantages. First, the accumulator is wellprotected from bangs and knocks. Second, it is maintenancefree.

7 Develop a taste for the new SB 452 Power efficiency is a main ingredient Efficiency comparison* With a higher impact rate (+50%) and increased single blow energy (+12%), the SB 452 provides much better power efficiency with a slightly higher (+5%) hydraulic input than its predecessor, the SB 450. Better utilisation of the hydraulic output from the carrier has been achieved through the highest of manufacturing standards and innovative percussive technology, such as EnergyRecovery. Give your productivity extra punch, but keep your costs down! db (A) Sound level comparison SB db(a) reduction SB 452 An increase of 10 db(a) sounds twice as loud VibroSilenced - Effective noise and vibration damping as standard The design of the SB breakers helps to reduce vibration levels while the Atlas Copco energy recovery system is a unique percussion mechanism that helps to absorb recoil. Lower vibrations help reduce wear and tear on carriers and this improves the working environment for operators. The Solid Body concept and the new percussion mechanism have another advantage: less noise. Thanks to the further development of this concept, the new SB 452 has a noise level which is 6 db(a) lower than that of its predecessor, the SB 450. The fuel consumption of your carrier is a critical economic element. If you can achieve the same performance with a smaller breaker or excavator, you can reduce your fuel consumption. What s more, the total cost of ownership includes the full calculation of all costs, so also the remaining high value of the breaker at resale. Compared to other brands, you save more money. * all figures according to AEM measurements

8 Breakers for all demanding applications What kind of job do you get on your pizza? The compact design of the SB 452 makes it superior when working in confined spaces: Indoor demolition work, up along house walls, narrow trenching, etc. Atlas Copco s hydraulic breakers have been developed for a wide variety of applications: Road construction Landscaping Building renovation Demolition Trenching Special applications The SB breakers are the smallest on the market in their respective carrier class. This means they can be easily tucked up under the carrier boom during transportation between sites. For road construction work you can chose the asphalt cutter or wide chisel working tool for cutting the road surface. When creating a landscape, it is important to focus on the mission. The energy recovery system increase the output power on harder material when necessary. The slim design makes positioning easy. Used on light carriers or demolition robots, SB breakers can be used efficiently for indoor demolition jobs. In difficult to access areas or dangerous environments, a hydraulic breaker attached to a remotely controlled demolition robot can work safely and without interruption for many hours. SB breakers are internationally recognized for their toughness and reliability. They give you more hitting power per kilo than any other breaker. The SB breakers are ideally suited to demolition tasks. They are commonly used to break down concrete structures - both non-reinforced and reinforced. The sleek lines of the new SB breakers make it easier for operators to see the tool. This is ideal for working in confined spaces, for example in narrow trenches. SB breakers have both a dust suppression connection and an air flushing connection (used when working underwater or in extremely dusty conditions). There is also a builtin lubrication channel and a connection for the central lubrication system.

9 Discover the whole SB range of multi-purpose breakers Find the breaker to suit your taste Carrier weight classes This table provides a rough guide. For a perfect fit between carrier and breaker, contact your local dealer. Weights SB 52 SB 102 SB 152 SB 202 SB 302 SB 452 SB 552 Carrier weight (1) t lbs Service weight (2) kg lbs Hydraulic Oil flow rate l/min gpm Operating pressure bar psi Blow frequency bpm Dimensions Length without tool mm in Working length of tool mm in Working tool diameter mm in Part number SB 552 SB 452 SB 302 SB 202 SB 152 SB 102 SB t 1) Weights apply to standard carriers only. Any variances must be agreed upon with Atlas Copco and/or the carrier manufacturer prior to attachment. 2) Breaker and breaker box with standard adapter plus working tool.

10 Tasty equipment deserves a perfect support Keep your machines crunching An Atlas Copco hydraulic breaker is more than just a breaker - it s an overall concept which includes a full line of aftermarket products and services. Each product fits perfectly to the breaker and keeps it crunching for a long time. Tools for every job Today s hydraulic breakers offer a significantly improved ratio of percussive performance to weight, which in turn imposes far greater loads on all breaker components. The dimensions, material properties and tip geometry of working tools have a major impact on reliability, wear behaviour, performance and productivity. So don t take any risks. Only genuine working tools will ensure that your Atlas Copco breaker continues to be the unit that you bought: a reliable and safe production tool good for many millions of impacts. Lubricants Atlas Copco lubricants offer many benefits which extend the lifespan and enhance the economical operation of our products. They improve the availability of attachments and spare wear bushings and bearings. The regular use of lubricants cuts down maintenance, repair costs and downtimes for attachments and carriers. Connection hoses Genuine Atlas Copco hoses are designed to withstand the strains of demolition work and are available in standard and special lengths. A spiral steel wire protects the hose against damage caused by the material being cut. Maintenance kits 1+2program = two years additional warranty without extra cost For all light and medium hydraulic breakers, two years additional warranty are provided free of charge. Invest 5 minutes of your time to register your breaker under These kits include all the parts needed to carry out servicing in accordance with factory specifications and contain all the wearing components needed for proactive replacement and preventive maintenance. They include a detailed list of contents and an exploded view to simplify identification , Atlas Copco Construction Tools AB, SE Stockholm, Sweden. Subject to technical modifications

11 B RANGE The MB hydraulic breakers give a real appetite for destruction Taste the real power Satisfy your hunger for cost-efficient performance

12 Cost efficiency is the main flavour Low cost, high performance; that s to our taste! MB percussive performance cracks all doubts Less weight, more power, to satisfy your hunger. Atlas Copco s MB breakers keep lifecycle costs down. Often, these costs are not seen as an important element, but they are: 2/3 of the lifecycle cost of a breaker being made up of factors such as energy & fuel consumption, operator cost and service & maintenance cost. MB breakers can help you in achieving lower lifecycle costs, and a positive effect on your bottom line. And that s got to be to everyone s taste! Breaking lifecycle costs down High productivity High percussive performance and EnergyRecovery can increase the output per shift and lower energy & fuel consumption and operator costs. Outstanding reliability Effective dust protection, automated lubrication and double tool retainer bars help to increase breaker availability, lifetime and resale value. Low maintenance Automated lubrication, tailor made maintenance kits and an extended warranty program help to keep service & maintenance cost on a low level. Don t judge a hydraulic breaker by its weight! Other breakers also seem to do the job in an acceptable manner - no big difference with the MB breakers. Breakers are often simply compared by weight (price per kg) or by chisel diameter, which gives a misleading picture, that does not take performance/ efficiency into account. The percussive performance to weight ratio of Atlas Copco MB breakers is significantly better than their predecessors. Due to the MB breakers s high percussive performance to weight ratio, smaller carriers can be used, which can result in fewer investments and a lower cost of ownership. The carrier generates the hydraulic input power which is reflected in fuel consumption. The greater the operational efficiency of the breaker, the lower your energy and fuel costs. Example for percussive performance to weight comparison +54 % * Energy & Fuel consumption Operator cost Service & Maintenance cost * according to AEM measurements MB 1500 Krupp HM 960

13 A unique Mix of research and innovation Complete satisfaction during the whole lifecycle Constant impact energy whatever the oil flow rate Atlas Copco medium breakers are powered by a combination of oil and gas (nitrogen). 70% of the impact energy is generated by gas power, which means that the breakers are virtually independent of the hydraulic supply from the carrier. Dependable and low on service thanks to simple design. There are only three moving parts: the percussion piston, the control valve and the pilot valve. Routine maintenance is just a matter of minutes. All the ingredients of a heavy one! AutoStart: a safe bite The AutoStart mode offers maximum productivity. No more wasted time for repositioning the breaker in unstable ground. The AutoStart-mode is ideal for jobs in unstable ground, such as: secondary reduction of mined rock, working horizontally or overhead and breaking light concrete structures. No fly in the ointment! DustProtector II, the option to ensure your productivity Option! This protective feature, unique with its two stages and only available with Atlas Copco hydraulic breakers, can also be ordered for the MB breakers. This means that operations can be more sustainable, long-term and trouble-free under dusty working conditions. A combination of multible wipers significantly reduce penetration of abrasive stone dust and other foreign objects from the lower section of the breaker. The fine wiper also keeps the chisel paste in the wear bush area much longer. Thus reduces the consumption. This helps in protecting both the hammer unit and the bushings against damage as well as premature wear. The design of Atlas Copco medium breakers makes use of advanced technologies to achieve the highest performance at the lowest cost. Have a closer look and you will recognise many features which you may already know from heavy Atlas Copco breakers. ContiLube II: Good gravy makes every job tasty. ContiLube II is an automated lubrication system which offers the optimal and cost-effective lubrication of the breaker. It is a fixed component that is directly attached to the hydraulic breaker, and this makes it simple to operate, set and monitor. ContiLube II cartridges are filled with 500 g of highly viscous Atlas Copco chisel paste. The case of the ContiLube II lubrication system features a compact and self-bleeding pump which dispenses chisel grease only when required, thereby ensuring optimised consumption. All ContiLube II connections are well protected thanks to their installation inside the hammer box. db (A) Example for sound level comparison MB breakers predecessors without VibroSilenced system An increase of 10 db(a) is experienced as being twice as loud VibroSilenced Effective noise and vibration damping The VibroSilenced system is a highly effective arrangement of elastic damping elements which isolate the percussion mechanism acoustically from the external guide system. It is no coincidence that Atlas Copco breakers are among the quietest on the market. This has been proven by measurements based on Directive 2000/14/EC, which give a guaranteed sound power level of 117 db(a)*. All Atlas Copco medium Breaker models are fitted with the VibroSilenced system as standard. *Measured on MB 750 The ease of mind to cope with every job The design principle of all Atlas Copco breakers is based on simplicity in order to reduce the risk of failures and to ensure durability and service friendliness. But simple is hard to achieve - it s the result of more than 40 years of experience in breaker design and development. Double tool retainer bars The design features a maximum contact surface between tool and retainers in order to achieve the lowest possible forces by area, minimising risk of tool breakage in the retainer area. The retainer can be used from both sides in order to reduce wear and receive maximum service life. The new design of the lower hammer part improves its durability. Locking pins simplify the process of changing the working tool. Spice up your performance but keep your costs down! For small and medium hydraulic breakers, two years additional warranty are provided free of charge. Benefits: Protected investment and peace of mind Time to focus on your business Breaker availability assured Higher breaker resale Register at: TABASCO is a registered trademark: the TABASCO bottle design and label designs are the exclusive property of and licensed by McIlhenny Company, Avery Island, LA, USA

14 BMeet the most demanding challenges What kind of job do you get Discover the whole range of MB Breakers Find the MB breaker to your taste on your plate? Atlas Copco medium breakers are ideal for roadwork, trenching, general demolition, and secondary rock breaking. They are also at home reducing demolition rubble for feeding to recycling plants, and in all other jobs which call for a robust design, reliability and long life. Both their general versatility and their compatibility with a broad spectrum of carriers make these breakers genuine all-rounders. Demolition and recycling MB breakers are internationally recognised for their toughness and reliability. They give you superiour hitting power per kilo. The MB breakers are ideally suited to demolition tasks in this weight class. They are commonly used to break down concrete structures - both non-reinforced and reinforced. Trenching and road construction With a slim box design, MB breakers offer great accessibility in confined spaces and an excellent view on the working tool. Using for instance the MB 750 for road construction work, you can choose the asphalt cutter or the wide chisel working tool for cutting the road surface. Secondary breaking in quarries Atlas Copco MB breakers can be used to reduce boulder sizes in a rock pile. Mounting an MB breaker as a secondary reduction breaker on a mobile carrier provides a flexible unit which can be used at multiple stations in the quarry. The entire MB breaker range offers numerous possibilities to find the perfect match for your excavator. For example: if you have a 15-ton excavator, you can choose from among 3 breakers. Carrier weight classes kw Power input MB 750 MB 1000 MB 1200 MB 1500 MB t carrier weight Service and support ensure productivity Atlas Copco Construction Tools offers a strong global network consisting of more than 60 customer centres and over 1000 distributors spread around the globe. These are highly trained professionals who have been selected for their extensive experience and knowledge. You can count on our network of people to provide you with professional advice, on-site training, assistance and service. Weights Carrier class Service weight Hydraulic Oil flow rate Operating pressure MB 750 MB 1000 MB 1200 MB1500 MB 1700 t lb kg lb l/min gpm bar psi Impact rate bpm Stroke-length switching - AutoControl AutoControl AutoControl AutoControl Start-up mode AutoStart AutoStart StartSelect StartSelect StartSelect Dimensions Working length of tool mm in Working length of tool mm with DustProtector II in Tool diameter mm in Part number Part number equipped with DustProtector II Crunchy facts on cutting-edge technology Atlas Copco s range of mediumduty hydraulic breakers was developed for a wide variety of applications. The combined gas/oil power principle means they are both powerful and highly flexible with regard to oil flow rate and pressure. Their technically advanced percussion mechanisms, e.g. with long piston stroke, reduce unavoidable vibrations far more efficiently than many other makes.

15 Tasty equipment deserves the best parts Keep your machines chewing An Atlas Copco hydraulic breaker is more than just a breaker - it s an overall concept which includes a full line of aftermarket products and services. Each product fits to the breaker perfectly and keeps it chewing and chewing. Tools for every job Today s hydraulic breakers offer a significantly improved ratio of percussive performance to weight, which in turn imposes far greater loads on all breaker components. The dimensions, material properties and tip geometries of working tools have a major impact on reliability, wear behaviour, performance and productivity. So don t take any risks. Only genuine working tools will ensure that your Atlas Copco breaker continues to be the unit that you bought: a reliable and safe production unit good for many millions of impacts. Lubricants Atlas Copco lubricants offer many benefits which extend the lifespan and enhance the economical operation of your equipment. They improve the availability of attachments and protect wear bushings and bearings. The regular use of lubricants cuts down maintenance, repair costs and downtimes for attachments and carriers. Using Atlas Copco chisel paste in combination with ContiLube II saves lubricant and protects the environment. Service boxes for hydraulic breakers The use of a service box is indispensable if you want to operate your Atlas Copco hydraulic breaker in a profitable manner. All the tools contained in the box allow the quick and safe fitting and exchange of working tools and enable the inspection of the gas piston accumulator at any time. Connection hoses Genuine Atlas Copco hoses are designed to withstand the strains of demolition work and are available in standard and special lengths. A spiral steel wire helps to protect against damage caused by the material being cut, and special screw couplings make it possible to attach hoses to most industrial carriers. Maintenance kits These kits include all the parts needed to carry out servicing in accordance with factory specifications and contain all the wearing components needed for proactive replacement and preventive maintenance. They include a detailed list of contents and an exploded view to simplify identifications. 1+2 program = two years additional warranty without extra cost For all light and medium hydraulic breakers, two years of additional warranty at no extra cost. Invest 5 minutes of your time to register your breaker under , Atlas Copco Construction Tools AB, SE Stockholm, Sweden. Subject to technical modifications

16 B RANGE Introducing the HB hydraulic breaker range Taste the real power Less weight, more power, that s our recipe!

17 Energy efficiency is the main ingredient Less weight, more power, that s our recipe! The percussive performance to weight ratio of Atlas Copco HB breakers is significantly better than their predecessors. Due to the HB breakers s high percussive performance to weight ratio, smaller carriers can be used, which can result in fewer investments and a lower cost of ownership. The carrier generates the hydraulic input power which is reflected in fuel consumption. The greater the operational efficiency of the breaker, the lower your energy and fuel costs. Percussive performance to weight comparison* 156 % 100 % HB 3600 Predecessor Krupp HM 1800 Get a real appetite for the thoughest jobs HB 3600 Although high efficiency has always been the focus in designing Atlas Copco hydraulic breakers, the HB 3600 units enjoy even greater efficiency than their predecessors in the heavy breaker range. Better utilisation of the hydraulic input from the carrier has been achieved through innovative technology and the highest manufacturing standards. High energy recovery means excellent percussive performance with energy of 6750 joules* from a single blow. 100% 80% 60% 40% 20% 0% Efficiency comparison* Krupp HM 1800 A proven recipe The prototypes have been tested in various applications such as secondary breaking in granite quarries, trenching jobs, and heavy industrial demolition in Scandinavia, the Middle- East and Germany. Over 3,000 hours of operation have proved this breaker s reliability and performance. * all figures according to AEM measurements

18 A spicy mix of research and innovation The design of the HB breaker range aims for maximum performance and minimum weight. The extensive experience of its designers made it possible to tame the extremely high energy of the HB breaker range to ensure that they will work safely and reliably with the longest possible operating life. It speaks for itself that this machine is fitted with all the desirable features which can only be found on Atlas Copco hydraulic breakers. AutoControl: control your machine s hunger AutoControl is a solution which boosts the productive performance of Atlas Copco hydraulic breakers. The system automatically controls the breaker s output to suit the working conditions and rock hardness, thereby creating the perfect benefit for users: maximum blow frequency for soft materials, and maximum single-blow energy when things get tougher. AutoControl is available as standard in the heavy range of Atlas Copco breakers, as well as in the medium-weight range from MB 1000 and up. The benefits can be seen in use anywhere, whether for working boulders, direct extraction, or demolition operations: productivity is increased and the strain from idle strokes is limited to a minimum. AutoControl: the advantages helps to achieve consistently high productivity through the adjustment of single-blow energy and blow rate as from the first impact protects both the breaker and carrier unit during idle strokes raises efficiency through energy recovery precise control of piston movement under the most diverse working conditions minimises tendency of idle strokes in soft material always starts with reduced single-blow energy easy handling with centring of the tool With its objective of maximum percussive performance under all operating conditions, the patented AutoControl System from Atlas Copco clearly demonstrates its greatest strengths: maximum efficiency and reliability!

19 A tasty mix of research and innovation Spice up your performance but keep your costs down! These days, hydraulic breakers usually work under very harsh conditions. An unexpected failure can rapidly lead to disruptions in operations and unwelcome additional expenses: increased repair costs, loss of productivity, costs for stop-gap equipment, downtime for other equipment and staff and time delays. Just one unplanned machine failure can result in serious financial losses far exceeding the cost of an Atlas Copco 1+2 program Service Contract. Avoid indigestion: PowerAdapt PowerAdapt offers the highest level of security. When hydraulic breakers are interchangeably operated on several different carriers, there is a risk that a breaker will be hydraulically overloaded due to incorrect oil pressure settings. The conventional pressure relief valves used on our competitors breakers are constantly draining oil to the tank and as such waste energy, create heat and reduce the efficiency of the unit in addition to ultimately reducing profits. Since excessive oil pressure is extremely damaging for a hydraulic breaker, PowerAdapt helps to prevent overloads by switching off the equipment, thereby preventing downtimes and high repair costs. ContiLube II Good gravy makes every job tasty ContiLube II is an automated lubrication facility which offers the optimal and cost-effective lubrication of the HB breaker range. It is a fixed component that is directly attached to the hydraulic breaker, and this makes it simple to operate, set and monitor. ContiLube II cartridges are filled with 500 g of highly viscous chisel paste. The case of the ContiLube II lubrication system features a compact and self-actuating pump which only dispenses chisel grease when required, thereby helping to optimise consumption. All ContiLube II connections are well protected thanks to their installation inside the hammer box. The system works autonomously and is easily accessible without long hose connections. The filling level of the cartridge can always be monitored by the operator of the excavator since its position on the breaker is within the operator s field of vision. ContiLube II plug and play The cartridge is screw-mounted and can therefore be quickly and easily changed. No tools are needed for this operation. This type of cartridge is commercially available and refillable. TABASCO is a registered trademark; the TABASCO bottle design and label designs are the exclusive property of and licensed by McIlhenny Company, Avery Island, LA, USA

20 A ta s t y m i x o f r e s e a r c h a n d i n n o vat i o n VibroSilenced No fly in the ointment! DustProtector II, the option to ensure your productivity DustProtector II The VibroSilenced system is a highly effective arrangement of elastic damping elements which acoustically insulate the percussion mechanism from the external guide system. With this, it is no coincidence that Atlas Copco breakers are among the quietest on the market. This has been proven by measurements based on Directive 2000/14/EC, which give a guaranteed sound power level of 121 db (A). Moreover, the VibroSilenced system helps to reduce the level of vibration to which the carrier and its operator are exposed. db (A) 130 Sound level comparison Krupp HM breakers without VibroSilencend system Option! HB 3600 This protective feature, unique with its two stages and only available with Atlas Copco hydraulic breakers, can optionally be installed on all HB breakers. This means that sustainable, long-term and trouble-free operations can be achieved under very dusty working conditions. A combination of several scrapers reliably reduces the penetration of abrasive stone dust and other foreign objects from the lower section of the breaker. This helps in protecting both the hammer unit and the bushings against damage as well as premature wear. VibroSilenced Effective noise and vibration damping as standard An increase of 10 db(a) appears as double as loud

21 Meet the most demanding challenges What kind of job do you get on your plate? The HB breaker range was developed to get even the toughest and hardest jobs done. It s a genuine heavy duty tool designed for millions of hits under the harshest conditions; a real production machine for 24/7 operation. There are only three main parts that move: the steering valve, the piston and the working tool. Of course, fewer parts mean a lower risk of failure. In addition, Atlas Copco breakers are easy to service and maintain, which makes them suitable for a wide range of applications: Primary breaking Secondary breaking Demolition Tunnelling Excavating & Trenching Special applications Enhancing productivity by allowing continuous operations and more flexible planning Minimizing costs through state-of-the-art performance Improving quality and optimal output Reducing environmental pollution, low emissions Increasing safety through the reduction of flying rock Atlas Copco hydraulic breakers can be used to reduce boulder sizes in a rock pile. Mounting the secondary reduction breaker on a mobile carrier provides a flexible unit which can be used at several stations in the quarry. Atlas Copco hydraulic breakers are ideally suited to demolition tasks. Their high quality means that the multi-shift operations required to meet tight deadlines pose no problem. They are commonly used to break down concrete structures both nonreinforced and reinforced. Working on tunnelling applications implies operating in an extremely dusty environment. The DustProtector II is absolutely necessary for tunnelling jobs in order to reduce abrasive dust from penetrating into the breaker s percussion chamber. In addition, the percussion chamber must be ventilated. Breakers in the MB and HB series are among the most powerful yet quietest models on the market. They are well suited to excavating trenches for pipelines and drains (for ex. in hot environments, desert conditions, 24/7 applications) and can easily handle hard rock. Underwater To allow reliable operation in underwater applications, an underwater connector kit with protective equipment must be used. Hot applications Special kits are available to allow for applications in hot surroundings, such as steel production facilities.

22 Discover the whole range of heavy Breakers For a big, bigger and giant appetite The entire HB line offers numerous possibilities to find the perfect match for your excavator. For example: if you have a 46-ton excavator, you can choose from among 3 breakers. Carrier weight classes Power input kw HB 3100 HB 2500 HB 3600 HB 4700 HB 5800 HB 7000 HB Weights Carrier class Service weight Hydraulic Oil flow rate Operating pressure HB 2000 HB 2500 HB 3100 HB 3600 HB 4700 HB 5800 HB 7000 HB t lb kg lb l/min gpm bar psi Impact rate min Dimensions Useful length of tool mm in Useful length of tool mm with DustProtector II in Tool diameter mm in Part number Part number equipped with DustProtector II HB 2000 t Find the breaker which suits your taste When it comes to choosing a suitable hydraulic breaker, many users are still unsure of how to get the best demolition performance while taking into account the material to be broken up and the timeframe. Some basic facts: the percussive performance is determined by single blow energy and blow frequency a hydraulic breaker should be designed so that the ratio between blow energy and blow frequency can be varied according to the needs of the application

23 Tasty equipment deserves a perfect support Keep the punch in your machines An Atlas Copco hydraulic breaker is more than just a breaker - it s an overall concept which includes a full line of aftermarket products and services. Each product fits perfectly to the breaker and keeps it crunching for a long time. Tools for every job Today s hydraulic breakers offer a significantly improved ratio of percussive performance to weight, which in turn imposes far greater loads on all breaker components. The dimensions, material properties and tip geometry of working tools have a major impact on reliability, wear behavior, performance and productivity. So don t take any risks. Only genuine working tools will ensure that your Atlas Copco breaker continues to be the unit that you bought: a reliable and safe production unit good for many millions of impacts. Lubricants Atlas Copco lubricants offer many benefits which extend the lifespan and enhance the economical operation of our products. They improve the availability of attachments and spare wear bushings and bearings. The regular use of lubricants helps to cut down maintenance, repair costs and downtimes for attachments and carriers. Using chisel paste in combination with ContiLube II saves lubricant and protects the environment. Service boxes for hydraulic breakers The use of a service box is indispensable if you want to operate your Atlas Copco hydraulic breaker in a profitable manner. All the tools contained in the box allow the quick and safe fitting and replacement of working tools and enable the inspection of the gas piston accumulator at any time. Connection hoses Genuine Atlas Copco hoses are designed to withstand the strains of demolition work and are available in standard and special lengths. A spiral steel wire helps to protect the hose against damage caused by the material being cut and special screw couplings make it possible to attach the hoses to all industrial carriers. Maintenance kits These kits include all the parts needed to carry out servicing in accordance with factory specifications and contain all the wearing components needed for proactive replacement and preventive maintenance. They include a detailed list of contents and an exploded view to simplify identifications. Atlas Copco 1+2 program Maximum availability and reliable budgeting. Atlas Copco 1+2 program Service Contracts help to achieve maximum availability for your hydraulic breaker and are tailored to meet your needs b 2008, Atlas Copco Construction Tools AB, SE Stockholm, Sweden. Subject to technical modifications

24 Atlas Copco HC Hydraulic Compactors Compaction using hydraulic compactor attachments

25 HC Hydraulic Compactors Hydraulic compactors are designed for a wide range of applications. The main uses for this range of products include compacting soil, trenches and embankments, as well as driving in and pulling out posts and formwork. Machine-driven soil compactors work quickly and economically and are easy to operate. Compactors as attachements Quiet and safe: A compactor attachment creates little noise and offers added safety benefits, particularly when used in trenches, as there is no longer any need for someone to stand directly in the workspace. instantly ready for use and cost-effective Up and running quickly: no special installation is required on the carrier machine. versatile Compactors can be fitted to standard adapter plates and quick-change systems. Calm and effective: Both the operator and the surrounding environment remain unaffected by the vibrations of the working equipment. There are no restrictions on the period of use per working shift. Easy positioning: Optional continuous rotation device makes it easier to position the compactor. Even areas of the terrain which are hard to access can be reached more easily. The productivity of the compactor can be enhanced considerably using this rotation device. virtually zero-maintenance Permanent lubrication of the bearings using PermanentLube as standard means that the compactor is virtually zero-maintenance. No more interruptions to work from manual or insufficient lubrication. Fast and safe thanks to backfill blades: These optional blades will make the compactor even easier to use. They level off the path so that work can progress smoothly and protect against any material being thrown up. improved force distribution, reduced wear The suspension bracket is offset by 15. As a result, the force is better distributed across the plate. This means less stress on the compactor during operation and reduced wear. overload protection The integrated flow rate and pressure control ensures safety, as hydraulic overloading of the compactor is not possible. This is an added bonus when it comes to safety and saving time, especially when using the compactors with different carrier machines. 2

26 Hydraulic compactors HC 150 HC 350 HC 450 HC 850 HC 1050 HC 1055 Carrier machine class 1) lbs 2,205-6,614 6,614-17,637 8,818-19,842 19,842-44,092 44,092-88,185 44,092-88,185 Operating weight 2) lbs ,940 2,491 2,502 Oil flow gal/m Operating pressure psi 2,176 2,176 2,176 2,176 2,176 2,176 Force lbs 3,086 5,071 7,937 16,094 23,149 25,133 Frequency rmp 2,100 2,100 2,200 2,200 2,200 2,200 Plate dimensions (L x W) in 12 x x x x x x 54 Work area in Height in Part number ) Weights only apply to standard carrier machines. Any deviations must be agreed with Atlas Copco and/or with the manufacturer of the carrier machine prior to fitting. 2) With standard connector piece and socket tool. hole patterns Hydraulic compactors have the same hole patterns as the corresponding Atlas Copco connector pieces. compactor connector pieces HC 150 SB 102 HC 350 SB 202 HC 450 SB 202 HC 850 MB 750-MB 1000 HC 1050 MB 1200-MB 1700 HC 1055 MB 1200-MB 1700 Possible applications - Compacting trenches. - Compacting soil. - Compacting embankments. - Driving in and pulling out formwork, sheet piling and posts. Rotation device as add-on kit Backfill blades model Rotation device weight (lbs) connection kit model Backfill blade kit HC HC HC HC HC HC HC HC HC HC

27 Connecting hoses - Specially designed to cope with the loads occurring during construction and demolition work. - Protected against damage from scuffing with the aid of special steel coils. Just one part number for each maintenance job - Reduced downtime perform repairs once instead of multiple times. - Low maintenance costs always the cost-effective solution. - Saves time and money when looking for and ordering individual items. connecting hoses Quantity part number description HC Hose set 1/2 x 66 HC Hose set 3/4 x 96 HC Hose set 3/4 x 96 HC Hose set 3/4 x 91 HC Hose set 1 x 91 HC Hose set 1 x 91 model rubber isolator kit label kit HC HC HC HC HC HC We reserve the right to change specifi cations without notice. Photos and illustrations do not always show standard versions of machines. The above information is a general description only, is not guaranteed and contains no warranties of any kind. Part no Atlas Copco Construction Tools GmbH, Essen, Germany October

28 DEMOLITION Meet the Combi Cutter and its demolition team Taste the real power Selective and powerful demolition: Sink your teeth into this!

29 DEMOLITION TOOLS SHAPE THE FUTURE Demolition tools for every hunger Concrete production rose dramati cally in the 50s and reached its high point at the start of the 70s. Based on an average service life of structures of 50 to 70 years there will be a drastic increase in the quantity of demolition material in the first 20 years of this century. The EU directive on waste management (Nov 2008) sets a recycling quota of 70% for construction and demolition waste by year Sorting, loading and recycling can be an obligation but also an opportunity: with landfill costs rising, recycling building materials has become a profitable business. 2 3 Take your share in this growing business with targeted machines and equipment that turn mechanised demolition into a fast, cost effective and precision process. Wherever contractors need to minimize noise and vibration during demolition, high precision in selective demolition jobs, or deal with concrete, rebar and even steel girders in the demolition process, Atlas Copco s silent demolition tools provide the answer

30 1 Demolition of masonry with a MG multi-grapple Cutting a steel structure with a CC combi cutter 3 Light demolition with a pneumatic TEX breaker 4 Demolition of a concrete wall with an SB hydraulic breaker 5 Demolition of concrete elements with a small CC combi cutter 6 Using a CC combi cutter on a long boom to demolish high structures 7 Reverse construction of a chimney stack with a CC combi cutter 8 Repair and maintenance with a Cobra petrol breaker 9 Service and inspection according to the 1+2 extended warranty program 10 Sorting and loading with an MG multi grapple 11 Secondary reduction and separation of concrete and rebar with a BP bulk pulveriser 12 Demolition of heavy foundation with an HB breaker 13 Primary demolition of reinforced concrete structures with a DP demolition pulverizer 14 Underwater demolition with an HB breaker 12 14

31 SILENT DEMOLITION TOOLS BREAK ALL LIMITS Powerful and cost-efficient si Atlas Copco s full range of hydraulic demolition tools covers the whole process from breaking and crushing to downsizing, sorting and loading. These low-noise low-vibration attachments turn mechanized demolition into a fast, cost-efficient and precision process. 1 Give your productivity a spicy power boost Atlas Copco s combi cutters, pulverizers and grapples offer a great combination of high and constant crushing forces, short cycle times and high availability. For high precision in selective demolition and stripping out jobs they are fitted as standard with 360 hydraulic rotary drives with overload protection. Their slim, application oriented design is as light as possible, but as robust as needed for rough and tough jobs.

32 silent demolition tools 2 3 Those hungry for power and speed need look no further Get the job done faster! The design concept of Atlas Copco Silent Demolition Tools offers extremely high breaking force with short opening/closing time whereas breaking force is primer. Big cylinders provide constantly high breaking force -if you can break the material with only one bite instead of two you save time. This means: less machine hours, less fuel consumption, less operator hours. High availability, shift after shift after shift... Atlas Copco silent demolition tools are amongst the most robust attachments on the market. The design of the entire product range is intended for intense and long term use with high throughput performance and loads. Modular concepts, like the combi cutter concept, allow a usage as a general-purpose tool. Tailor-made maintenance kits help to keep service and maintenance times on a low level. Get a real grip on costs Atlas Copco products are designed to offer highest productivity at lowest operating cost: lower energy & fuel consumption, machine & operator cost, service & maintenance cost will help to keep the total cost of ownership down. Total cost of ownership are all costs generated by a piece of equipment throughout its lifetime. They can normally be devided into investment costs and operating costs. Investment costs are fixed costs, such as purchase price, depreation and interest. They begin to occure when the attachment is purchased and do not end until it is sold. Operating costs are variable costs and they start as soon as the attachment is running. They vary according to age, application, environment and maintenance policies. They are directly related to the length of the equipment s lifetime.

33 CC combi cutter A CONVINCING CONCEPT FOR MORE EFFICIENT DEMOLITION Sink your teeth into concrete and steel Combi cutters: get a real bite on demolition Excellent handling - thanks to 360 hydraulic rotary drive as standard Fast - speed valves shorten the working cycle time thus less fuel consumption during operation Strong - two powerful hydraulic cylinders deliver virtually constant closing force Robust - the combination of a single-blade and double-blade jaw both fitted in a very robust cutter body offer maximum stability under extreme strain Optional An automatic lubrication device helps to increase productivity by providing continuous lubrication and to avoid downtimes for manual lubrication Box shape jaws (only for CC 3300) for applications in recycling yards Modular - the CC design concept allows easy change of jaws according to application. Thanks to CAPS, the Atlas Copco Coupling and Positioning System, this can be done easily on the job site without expensive and time consuming transport into a workshop. Read more on page 13: Bolt cage Wear part concept - teeth and blades can be exchanged on the job site thanks to an easy-replace-locking system Wide jaw opening - increases the volume per bite, saves time and and makes the combi cutter suitable for more applications High forces on jaw tips - high power at the jaw tips even when the jaw is almost closed. Helps to demolish structures with less bites Combi cutter U-version Applications for the U-version (universal) light- to medium-duty building demolition heavy-duty industrial demolition (heavily reinforced concrete) cutting steel profiles (general structural steels) secondary reduction material separation Combi cutter S-version Applications for the S-version (steel-cutting) demolition of steel structures (general structural steels) secondary reduction material separation

34 Performance CC 1700 U CC 1700 S CC 2500 U CC 2500 S CC 3300 U CC 3300 S CC 3300 B CC 6000 U CC 6000 S 1) ) ) ) 150/150/20 160/160/20 160/160/22 200/200/24 250/250/24 80/40/8 250/250/25 Reinforcement 2) 7 x Ø 28 9 x Ø x Ø x Ø x Ø x Ø x Ø x Ø x Ø 32 1) Tensile strength R m = 370 N/mm 2 2) Abbreviation III S (Tensile strength R m = 500 N/mm 2 ) DESIGN CLOSING FORCE DISPLACEMENT FORCES 2 moving jaws - 2 cylinders Atlas Copco CC CC 6000 The cylinder piston rods are fitted with tubular guards for all-round protection Virtually constant closing force. High closing force even when the jaws are almost closed Closing force F 1 F F 1 H L 1 Closing cycle Each jaw moves independently. No displacement forces on cutter and carrier. Controlled demolition of unstable concrete walls. 400 Compared to 1 moving jaw - 1 cylinder concepts There s no all-round protection for the piston rod. The piston rod may sustain damage from rebar Closing force falls away sharply. Disadvantage when cutting steel, as high force is required at end of closing cycle Closing force F 1 L 1 F H Closing cycle Load applied to cutter and carrier. Displacement forces may cause unstable concrete walls to collapse unintentionally and put people at risk of injury. 400 F CC combi cutter CC 250 CC 650 CC 1700 U CC 1700 S CC 2500 U CC 2500 S CC 3300 U CC 3300 S CC 3300 B CC 6000 U CC 6000 S t Carrier weight class 1) lb kg Service weight 2) lb Max. cutting force t lb Cutting force, jaw tip t lb Crushing force, jaw tip t lb Oil flow rate l/min gpm Closing cycle 3) sec Opening cycle 3) sec Operating pressure, bar rotation psi Jaw opening mm in Jaw depth mm in Blade length mm in Overall height mm in Part number Data at 350 bar/5076 psi operating pressure. CC 250 at 200 bar/2900 psi. 1) Weights apply to standard carriers only. Any variances must be agreed with Atlas Copco and/ or the carrier manufacturer prior to attachment. 2) with medium-sized adapter 3) max. oil volume U = with universal jaws S = with steel cutting jaws

35 DP demolition pulverizer THE ROBUST DP COMBINES DEMOLITION & PULVERIZING DP: the chewing force Hydraulic rotation drive - for excellent handling Extremely robust design of the moving jaw and the housing for longer service life even under extreme stresses Speed valve for short opening and closing cycle Atlas Copco s demolition pulverizers, although conceived first and foremost for primary demolition of concrete and rebar, ideally combine the characteristics of a demolition attachment with an excavated material pulverizer. The universal use of the DP demolition pulverizer for concrete pulverization work in both primary and secondary demolition reduces both investment and operation costs. Simple replacement of wear parts for quick and easy maintenance High breaking forces at tip, enabling rapid process DP demolition pulverizer DP 2000 DP 2800 t Carrier weight class 1) lb kg Operating weight 2) lb Max. cutting force t lb Crushing force, jaw tip t lb Oil flow rate l/min gpm Operating pressure, rotation bar psi Jaw width mm in Jaw opening mm in Jaw depth mm in Blade length mm in Part number Data at 350 bar/5076 psi operating pressure 1) Weights apply to standard carriers only. Any variances must be agreed with Atlas Copco and/ or the carrier manufacturer prior to attachment. 2) With medium-sized adapter

36 bulk pulverizer BP: the finishing touch THE BP TERMINATOR DESIGN FOLLOWS FUNCTION Hydraulic rotation drive for excellent handling Extremely robust design of the moving jaw and the housing for longer service life even under extreme stresses Thanks to their angled shape, the Bulk Pulverizers are ideal for secondary demolition and additional reduction of reinforced concrete elements: the broad swan-necked jaw makes it easy to feed in demolition material on the ground, which helps to speed up work and enables the clean separation of rebar and concrete and their subsequent reduction into grain sizes suitable for crushing or use as backfill. The hydraulic rotation drive also makes it possible to use the BP for a more efficient primary demolition of ceilings and walls. Another proof of a very functional design! New teeth in no time Wear parts (crushing teeth, tooth plates, cutting blades) can be replaced simply on site, which reduces downtimes and transport cost to repair shop. Speed valve for short opening and closing cycle Simple replacement of wear parts for quick and easy maintenance High breaking forces at tip, enabling rapid process BP bulk pulverizer BP 2100 BP 2900 t Carrier weight class 1) lb Rotary drive No Yes No Yes kg Operating weight 2) lb Max. cutting force t lb Crushing force, jaw tip t lb Oil flow rate l/min gpm Operating pressure, bar rotation psi Jaw width mm in Jaw opening mm in Jaw depth mm in Blade length mm in Part number Data at 350 bar/5076 psi operating pressure 1) Weights apply to standard carriers only. Any variances must be agreed with Atlas Copco and/ or the carrier manufacturer prior to attachment. 2) With medium-sized adapter

37 MG multi grapples MG MULTI GRAPPLES: SORTING, LOADING & DEMOLITION Sort and recycle all ingredien Atlas Copco s multi grapple concept is offering low operating weight with high gripping volume. Maximum loading performance and high gripping force help to increase the demolition performance as well. Excellent handling - thanks to 360 hydraulic rotary drive as standard High closing force - two powerful hydraulic cylinders deliver virtually constant closing force (from MG 1000 upwards) Safe handling of gripped material - thanks to two rotation engines (from MG 1000 upwards) Extremely robust for the thoughest job - The grapples and housing are made of HARDOX steel to withstand rough and tough conditions. Special heat treated chromed cylinder rods provide better protection against damages High capacity Precision grip on thin material - due to synchronised jaw closing Replaceable and reversable blades

38 nts Applications: Precision demolition and sorting of various material on jobsites, up to loading the trucks Metal scrap handling, sorting and loading Landscaping, logging, tree removal from roots as well as loading wood chippers Recycling yards, sorting and loading Ship demolition Disaster sites, removing material and debris MG multi grapples MG 100 MG 200 MG 300 MG 400 MG 500 MG 800 MG 1000 MG 1500 MG 1800 MG 2100 MG 2700 MG 5000 t 0, Carrier weight class 1) lb kg Service weight 2) lb Max. closing force t 0,6 1,5 2,0 2,3 2,4 3,8 4,7 6,9 6,9 8,5 9,2 13 lb Oil flow rate l/min gpm Operating pressure, bar rotation psi Capacity l gal Jaw opening mm in Grapple width mm in Part number Data for MG MG 500 at 300 bar/4351 psi, MG MG 5000 at 350 bar/5076 psi operating pressure 1) Weights apply to standard carriers only. Any variances must be agreed with Atlas Copco and/or the carrier manufacturer prior to attachment. 2) with medium-sized adapter, without extra blades

39 Lubricants & parts TASTY EQUIPMENT DESERVES THE BEST PARTS Keep your machines chewing An Atlas Copco silent demolition tool is more than just a tool - it s an overall concept which includes a full line of aftermarket products and services. Each product fits to the demolition tool perfectly and keeps it chewing and chewing. One job, one part number BP bulk pulverizer Blades Tooth plate (housing) Genuine Atlas Copco maintenance kits contain the essential wear parts including all the required fasteners like washers, nuts, locking bolts and rings. Atlas Copco offers one part number for one job which simplifies your logistic processes. Always replace crucial wear parts in time. This will help to prevent breakdowns and costly consequential damages suffered by main machine components. A preventive exchange of wear parts also keeps the machine s productivity and availability on a high level. Tooth plate recycling (arm) Demolition tooth plate BP BP DP demolition pulverizer Blades Tooth plate (housing) Tooth plate demolition (arm) Recycling tooth plate DP DP CC combi cutter Blades Teeth Sliders CC 1700 U CC 1700 S CC 2500 U CC 2500 S CC 3300 U CC 3300 S MG multi grapple Part number Set of blades MG Set of blades MG Set of blades MG Set of blades MG Set of blades MG Set of blades MG 800 / MG Set of blades MG Set of blades MG 1800/ Set of blades MG Set of blades MG

40 Changing the jaws - a piece of cake Thanks to CAPS*, the coupling and positioning system, the two cutter jaws can be fitted and removed as a modular unit. CAPS connects the jaws even after they have been removed and facilitates refitting through a special guide system. This means that it is possible to replace the cutter jaws quickly and easily on site, avoiding the need for time-consuming and costly transportation to a workshop. Bolt cage Lubricants Genuine Atlas Copco greases are especially developed for equipment used in heavy-duty demolition work. They offer a longer service life and availability of your equipment. Lubricants High-performance grease 2 x 400 g Grease gun for 400 g highperformance grease Part number The bolt cage allows cutter jaws to be replaced rapidly. It simplifies handling on site and shortens change-over times. CC combi cutters Part number CC CC CC CC combi cutters U-version S-version CC CC CC *Coupling and Positioning System

41 and more DEMOLITION WITHOUT LIMITS More tools with a demolishing hunger TEX PE Pneumatic hammers Discover Atlas Copco s TEX PE hammer range with Two-hand vibro-reduction. Featuring a new vibro-reduced housing, vibrations are dampened throughout the whole hammer body. Compared to standard hammers, the operator experiences less vibrations in both hands when using any of the different surfaces of the machine. With their innovative design, the TEXX PE models offer enhanced operator comfort while maintaining the renowned performance of their predecessors. Hydraulic handheld tools Hydraulic tools should come with a warning: once you ve tried them, you re going to want them. Why? Because hydraulic tools pack a punch. They don t look that big and they are not that loud, but once you open the throttle and feel that bite, you will be convinced. Rental companies, utilities and other organizations appreciate hydraulics for a different reason: hydraulics cost less to purchase and less to service. In other words, they cut the cost of ownership. Cobra petrol driven hammers and breakers The Cobra breaker is a machine you can just grab and go. That s because it s petrol-driven, so you don t need any compressors, hoses or cables. The Cobra breaker is great for small, quick-bite jobs. Or fencing where you have to move down a line. Or for working in remote, inaccessible locations. In fact, the Cobra is so practical that is has become a fixture for emergency services around the world. TEX PE Get a real grip on vibro-reduction with the new pneumatic TEX PE hammers Taste the real power HYDRAULICS Handheld hydraulics seeing is believing Taste the real power COBRA Discover the freedom of movement with our Petrol Breakers and Drills Taste the real power Turn your daily jobs into fast food ASK FOR YOUR BROCHURE One taste and you ll be hooked ASK FOR YOUR BROCHURE Get a break, get our Petrol Breaker ASK FOR YOUR BROCHURE

42 Light hydraulic breakers What makes the Atlas Copco SB breakers so unique is the Solid Body concept, which integrates the percussion mechanism and guide system into one single block of steel. This unique design makes these breakers extremely compact and easy to handle and it also yields a weight reduction of 20% compared to other breaker types. It is true that SB stand for Solid Body concept but in fact it actually means lower lifecycle cost for users. Thanks to this concept, the uncontested benefits of the SB breakers are reliability, flexibility, high productivity and low maintenance. SB 452 Discover the new SB 452 in the multi-purpose SB range Taste the real power Medium hydraulic breakers Atlas Copco medium breakers are ideal for roadwork, trenching, general demolition and in all other jobs which call for a robust design, reliability and long life. Their design makes use of advanced technologies to achieve the highest performance at the lowest cost. Due to the MB breaker`s high percussive performance to weight ratio, smaller carriers can be used, which can result in fewer investments and a lower cost of ownership. MB RANGE The MB hydraulic breakers give a real appetite for destruction Taste the real power Heavy hydraulic breakers The HB breaker range was developed to get even the toughest and hardest jobs done. It s a genuine heavy duty tool designed for millions of hits under the harshest conditions; a real production machine for 24/7 operation. Many unique features help to achieve maximum productivity and minimum downtime: AutoControl controls the breaker to suit the working conditions. PowerAdapt helps to prevent hydraulic overloading of the breaker. ContiLube offers optimal and cost-efficient lubrication. DustProtector II protects the percussion mechanism against stone dust and foreign objects. The VibroSilenced system helps to lower noise emissions and vibrations. You will find most of these features also in MB breakers. HB RANGE Introducing the HB hydraulic breaker range Taste the real power The strongest appetite for every challenge ASK FOR YOUR BROCHURE Satisfy your hunger for cost-efficient performance ASK FOR YOUR BROCHURE Less weight, more power, that s our recipe! ASK FOR YOUR BROCHURE

43 , Atlas Copco Construction Tools AB, SE Stockholm, Sweden. Subject to technical modifications

44 CBE CRUSHER BUCKETS Maximum safety the excavator arm Easy to use Rotor spins continuously. No vibration transmitted to the operator or prime mover. Low noise level. They can work operating both in the front or back position. Sturdy but lightweight structure for a perfect matching with the prime mover. Wide capacity for an easy loading. Shaped as a standard bucket for a better functionality. CBE 20

45 CRUSHING BY ROTOR Rotor with teeth powered by two high-displacement hydraulic radial piston motor. ADVANTAGES The huge tooth force can crush every kind of material. Replaceable blades to get different spoil piece sizes. A scraper prevents re-bar getting stuck around the rotor. The system works efficiently even with soil, humid or wet materials. Hydraulic Motor Rotor Hydraulic Motor REPLACEABLE TEETH New concept to fix the tooth to the rotor. ADVANTAGES Teeth with large anti-wearing surface for a greater protection and longer life. Teeth holders can be replaced (CBE 20, CBE30, CBE40, CBE50). Quick and easy teeth replacement. MATERIAL TO CRUSH CBE ROTOR ENTRANCE CRUSHED MATERIAL ø 223 mm ball MATERIALS THAT CAN BE CRUSHED SPOIL PIECE SIZE It easily withstands the presence of mm CBE 10 CBE 20 CBE 30 CBE 40 CBE Standard Optional CBE 21

46 CBE CRUSHER BUCKETS EASY TO LOAD UP Wide opening for an easier load up. NO PROBLEM WITH IRON The rotor system can easily crush re-bars. NO PROBLEM WITH WET OR HUMID MATERIALS The presence of wet or humid materials, mud, wood, plastic and deformable materials in general does not create any kind of obstacle. STRONG AND STEADY It works with no problems also in presence of rock or other dug hard materials. CBE 22

47 OUTPUT PER HOUR In optimal conditions In average conditions CBE m³ CBE m³ CBE m³ CBE m³ CBE m³ SPECIFICATIONS CBE 10 CBE 20 CBE 30 CBE 40 CBE 50 Width mm SAE capacity 0,40 0,60 0,82 1,05 1,80 m 3 Bucket weight (empty) (1) kg Rotor width mm Number of teeth n Excavator weight (2) (3) ton Required oil flow l/min Required oil pressure BAR Max. cutting force KN (1) Without bracket. (2) The maximum operating load permitted for the prime mover, when added to the weight of the standard bucket, must match or exceed the weight of the crusher bucket at full load. (3) User is responsible for ensuring that the equipment meets the prime mover s specifications and weight requirements. CBE 23

48 PL SELF LEVELLING PLANERS PATENT To always use full Simex attachment s power. High efficiency Thanks to the piston motors direct driving the cutting drum, the maximum hydraulic and mechanical efficiency is always granted, reducing the oil heating issues. PL 8

49 SELF LEVELLING SYSTEM HOW IT WORKS P C RP F A B P C RP F A B The depth adjuster RP (mechanical or hydraulic) moves the fulcrum F up and down, determining the working depth P. If the planer is not horizontal to the surface, the side B rotates forward or rearward comparing to the virtual axis A ; the lateral skis are this way always adherent to the surface and the working depth P stays constant while advancing. The working depth P can be modified only by changing the stroke C of the depth adjuster RP. CONSTANT PLANING DEPTH. ALWAYS Independently from the ground contour, from the position of the planer and from the arms tilt. ADVANTAGES NO MORE VISIBILITY PROBLEMS FOR THE OPERATOR. The skies automatically aligns to the surface which must be planed. Therefore the operator must not take care of the problems coming from the bad visibility of the working area anymore because he is certain that the planning depth he is getting is exactly and constantly the ones originally set. INDIPENDENT SLEIGHS The sleighs move independently one from each other perfectly following the working surface (left and right). This way the operator can get: - MAXIMUM STABILITY AND NO VIBRATIONS The constant and perfect alignment with the surface grants the maximum stability. - PERFECT CONTAINING OF THE DUG MATERIAL With the skies always adherent to the surface, the dug material does not get out. No launches. INDEPENDENT LEFT AND RIGHT DEPHT ADJUSTMENT Perfect levelling of the working surface. No steps in case of side passes. Can be obtained like that: PERFECT FLAT SURFACE IN CASE OF SIDE PASSES, otherwise POSSIBILITY OF GETTING INCLINED PLANS. 2 a passata 1 a planing PL 9

50 PL SELF LEVELLING PLANERS SPECIFICATIONS PL PL PL PL PL Performer optional optional optional standard standard Standard drum Width Depth Special drums (1) Width Max. depth Self levelling angle Depth adjustment independent left and right mechanical or hydraulic* Side shift mech./hydr.* mech./hydr.* mech./hydr.* hydraulic hydraulic Tilt on request on request on request autom./hydraulic autom./hydraulic Inclination - 16 (optional) Operating weight (2) (1) Required oil flow Required oil pressure (3) Dust prevention water system (optional) Kit for cab mounting with electro pump or integrated in the side shift fame with electro pump (*) Optionals. (1) Concerning the planer standard version, without the removal belt. STANDARD FLOW PLANERS HIGH FLOW PLANERS PL 10

51 BUILT-IN WATER TANK WITH PUMP MULTI-TEETH DRUM FOR FINE MILLING Perfect accuracy thanks to the self levelling system. Ideal for line removal e for fine surface finishing. HIGH POWER PLANERS FOR PLANING SCARIFICATION HIGH DEPTH PL PL PL PL 1000 PL 1200 PL PL PL standard standard standard standard standard standard standard standard mm mm mm mm independent left and right mechanical or hydraulic* hydraulic hydraulic hydraulic hydraulic hydraulic hydraulic hydraulic hydraulic autom./hydraulic autom./hydraulic autom./hydraulic autom./hydraulic autom./hydraulic autom./hydraulic autom./hydraulic autom./hydraulic (1) (1) kg l/min BAR Kit for cab mounting with electro pump or integrated in the side shift fame with electro pump (2) User is responsible for ensuring that the equipment meets the prime mover s specifications and weight requirements. (3) The pressure must be in inverse relation with the flow rate available and vice versa. PL 11

52 ST ASPHALT FLOAT Easy to use Huge cost and time saving Easy to clean. Light. Patented system. Extremely intuitive to use in the daily job. Up to 10 times more quicker than manual labour. In a cleaner, more consistent and safer manner. It has been designed by purpose without a material container. Just place material in front of the float and go forward. CROSS-SECTION TRENCH FILLING AND ASPHALT FINISHING High speed and accuracy. ST 16

53 SIDEWALK ASPHALT SURFACING Hydraulic device to allow operation outside of the prime mover profile mm offset. F F A B D C E SPECIFICATIONS ST 160 ST 200 A mm B mm C mm D mm E mm F mm Width adjustment hydraulic Asphalt thickness adjustment (independent on the RH and on the LH sides) mechanical (screw) or electrical (optional) Asphalt thickness mm Side shift hydraulic Transversal inclination 5 Average working speed (cross-section trenches) m/min Operating weight (1) kg (1) User is responsible for ensuring that the equipment meets the prime mover s specifications and weight requirements. ST 17

54 T WHEEL SAWS Ideal for cutting small, fixed section trenches Maximum safety High efficiency Fixed section on hard and compact surfaces. Asphalt, concrete and rock. Total wheel protection at every working depth. Maximum safety for people and things. Thanks to the piston motors direct driving the cutting drum, the maximum hydraulic and mechanical efficiency is always granted, reducing the oil heating issues. PATENT To always use full Simex attachment s power. T 12

55 LATERAL DISCHARGE OF SPOIL TRENCH CLEARING DEVICE TRENCH WIDTH Dug material gets out on both or just one side. A special blade grants the trench to be cleaned from the dug material. mm T 300 T 450 T 600 T Standard Optional SPECIFICATIONS MICRO TRENCHING MINI TRENCHING MINI TRENCHING TRENCHING TRENCHING T 300 T 450 T 600 T 800* Performer optional standard standard standard Digging depth mm Depth adjustment mechanical hydraulic hydraulic hydraulic Side shift hydraulic hydraulic hydraulic hydraulic Trench clearing device optional optional optional - Operating weight (1) kg Required oil flow l/min Required oil pressure (2) BAR * Works rearwards (1) User is responsible for ensuring that the equipment meets the prime mover s specifications and weight requirements. (2) The pressure must be in inverse relation with the flow rate available and vice versa. T 13