SCALER PRODUCT CATALOG FEATURES - CONFIGURATIONS - SPECIFICATIONS

Transcription

1 SCALER PRODUCT CATALOG FEATURES - CONFIGURATIONS - SPECIFICATIONS

2 Mechanized Scaling: Safety and Productivity Getman has been focused on providing safe, productive equipment for underground scaling operations since we designed the industry s first mechanical scaler over 40 years ago. Today we remain the industry leader for underground mechanical scalers. Miner safety comes first, and Getman s line of mechanical scalers offer the safest and most productive solutions available for the harsh underground mining environment. Getman scalers are a critical component of underground operations where falling material can result in miner injury or equipment damage. Scaling during the production cycle and in a maintenance capacity is vital to protecting safety underground. Getman scalers are designed and built to perform all scaling operations required in the mining process. We build to the highest standards of quality, durability and longevity associated with the Getman brand. Table of Contents Dedicated Scaler 6 Safety Cost and Productivity Purpose-Built Design 7 Machine Layout Scaling Tools Scaling Boom Narrow Section Scaler 8 S3120 Scaler S300 Scalers 10 Scaler S320 Scaler S324 Scaler S330 Getman Corporation assembled this catalog with the intention of passing along the most accurate information possible, however this document shall not be binding in any way and shall be considered informational only. Getman reserves the right to make changes to the specifications herein at any time and without further notification.

3 Scaler Technical Features ENGINE Tier III Engine Mercedes Benz OM904LA, 129 kw (173 Cummins QSB4.5L, 127 kw (170 Donaldson Dry Dual Element Air Cleaner Catalytic Exhaust Purifier with Muffler 24V 100A Alternator 227L (60 gal) Fuel Capacity FULL REVERSING POWERSHIFT TRANSMISSION Dana 32000, 3-Speed Transmission 4-Wheel Drive AXLES AND TIRES S3120 Planetary Drive Axles, Kessler Mine Service Tires : 12.00x20-28PR S300 SERIES Planetary Drive Axles, Deere 1200 TMII Mine Service Tires : 12.00x24-16PR INDEPENDENT BRAKING SYSTEMS Service Brakes: Fully Hydraulic Wet Disc Brakes on Each Axle Secondary Brake: Spring Applied, Hydraulic Released Wet Disc Automatic Secondary Brake Application Upon Loss of Brake Accumulator Pressure, Transmission Pressure or Electrical Power ARTICULATED STEERING Tapered Roller Bearings Inside Articulation Joint Two Double-Acting Steering Cylinders HYDRAULIC SYSTEM Closed Center Hydraulic Circuits with Piston Hydraulic Pump INSTRUMENTS AND ELECTRICAL S3120 Multi-Function Color Display Monitor with Full Instrumentation and Backlit Keypad CAN-based Continuous Monitoring, Control and Diagnostics for Optimum Engine, Drivetrain and Braking Performance On-Screen Alarms and Troubleshooting Lockable Battery Master Disconnect Switch LED lighting package: two 4500 lm front headlights, two 900 lm rear headlights, two 4500 lm canopy headlights, four 4500 lm boom working lights Point-to-Point Wiring System, Fully Sealed and Self-Extinguishing S300 SERIES Full Instrumentation, Including Engine and Transmission Gauges, Voltmeter and Hour Meter Lockable Battery Master Disconnect Switch 140W Light Housings with Two (2) 70W Halogen Bulbs in Each: 2 Lights in Front, 2 Lights in Rear Sealed and Oil Resistant Wiring System Including Fully Sealed Connectors Instrumentation and Associated Switches Mounted in Sealed Electrical Box OPERATOR STATION Three-Point Contact for Entry and Exit ROPS/FOPS Certified Canopy Open Operator s Compartment Enclosed Cabin with Heater and Air Conditioner Mechanical Suspension Seat Elevated Operator Position and Angled-View for Unobstructed Line-of-Sight STANDARD EQUIPMENT Audio Backup Alarm, Variable Output from dba One 2.3kg (5lb) Fire Extinguisher Ansul Fire Suppression System (Ansul LTA ) Tied to Engine Shutdown White Epoxy Finish Paint WARRANTY 1 Year/2,000 Hour Standard Warranty 5 year/10,000 Hour Warranty on Frame

4 «The more widespread use of purpose designed and built mechanised scaling units is encouraged. These robust units have been specifically designed for heavy duty work in the hazardous role of removing potentially unstable blocks from wide and/or high excavations. The use of mechanised scaling equipment should be an integral part of the mining cycle. The over-reliance on development jumbos to perform up to three unit operations in the mining cycle for which they were not designed, ie charging-up, scaling and rock bolting, should be recognised as lacking the necessary operational flexibility for efficient high speed development advance. Rock fall damage to these high capital cost items of equipment can halt mining advance with adverse implications for contract payments.» UNDERGROUND BARRING DOWN AND SCALING Government of Western Australia Department of Industry and Resources 4

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6 Dedicated Scaler SAFETY Scaling is one of the more hazardous underground mining processes. Scaling activities are frequently performed in areas with unsupported back, rib and face rock surfaces. Inherent in the process of scaling is the presence of loose material that can dislodge from the rock surface and injure workers or damage mining equipment. Because of the dangers, proper mechanized scaling methods and equipment are critical to safety and productivity in the mining process. Getman purpose-built scalers are designed and built to perform rigorous scaling activities safely and effectively. Dedicated scaling machines incorporate specific features designed to protect the scaler operator that may not be present in non-scaling equipment. COST AND PRODUCTIVITY Rock drill rigs are NOT designed specifically for scaling, and when used during scaling operations significant damage and downtime can result from rock falls and improper utilization of the drilling rig machine. Using drill rigs as scaling machines can result in direct and indirect costs including: Unnecessary overuse of drill consumables, including: bits, rods, couplings and adaptors Excessive boom maintenance caused by rock fall damage Decreased productivity as a result of drill rig down time caused by rock fall damage Reduced development advance or production tonnage caused by improper drill rig utilization or down time The use of a dedicated mechanized scaler unit avoids the costs associated with drill rig scaling. The efficiency and productivity of dedicated and purpose-built scalers allows for more complete and efficient scaling operations, and minimizes lost time resulting from the introduction of additional equipment to the mining cycle. Finally, in multiple heading situations it is possible to use numerous pieces of equipment simultaneously in different headings and stages of the production cycle. Dedicated mechanical scalers enable utilization of drill rigs in different headings while the mechanical scaler performs scaling functions, increasing drill rig utilization. 6

7 Purpose-Built Design MACHINE LAYOUT 1. The operator compartment is located at the far rear of the machine, maximizing the distance between the operator and the scaling zone and optimizing the line of site to the scaling area. 2. The strong ROPS/FOPS canopy protects workers in the event of roof cave or rock fall. 3. The operator s compartment is rubber-mounted and contains a mechanically-suspended seat, further 3 reducing the transfer of shock loads to the operator. 4. All daily maintenance and service is performed from ground level. 5. Getman Scalers are inherently stable and do not require outriggers, allowing for faster setup and evacuation of the scaler. This significantly reduces stress on the frame and improves operator comfort by transferring shock loads through the rubber tires rather than the steel frame The heart of the hydraulic system is two pressurecompensating, load-sensing pumps. These units dramatically reduce heat generation and deliver smooth, predictable flow, enabling peak performance with simultaneous operation of boom and tool functions. 7. Front push blade (optional on S300 series) allows loose material to be moved out of the scaling area, and avoids the need for additional equipment during the scaling process SCALING TOOLS 60 PICK VERTICAL ROTATION LATERAL ROTATION PICK Equipped with a replaceable tooth and operated with a dual-acting hydraulic cylinder Capable of up to 8,165kg (18,000lbs) prying force Internal gear rotator provides up to 180 of rotation Multiple pick variations available depending on scaling heights HAMMER HAMMER Up to 678N m (500ft lb) force at a range of 1,000 to 1,250 blows per minute SCALING BOOM High-strength, reinforced 500mm x 500mm rectangular section, telescopic boom Roller tracking system that captures the inner boom section Six (6) robust eccentric roller bearings which can be adjusted quickly without any disassembly Inner boom sections stay centered to avoid rubbing contact Boom extension cylinders located inside the boom to minimize damage and wear Replaceable bushings in main boom pivot Hydraulic hoses are supported below boom to minimize exposure to falling rock Falling material over the boom is deflected to the ground instead of sliding down the length of the boom Three versions (20ft, 24ft, 30ft) to optimize boom reach and coverage for the actual dimensions of galleries (CSS only available with 20ft boom) 7

8 Narrow Section Scaler The Getman S3120 Scaler provides unsurpassed safety and productivity when scaling in drift settings narrower than 5.5m (18ft). The turret-mounted boom allows the articulated S3120 chassis to remain straight during scaling operations. This enables scaling in narrow drifts and stopes, while the rear-mounted operator station keeps the operator far removed from the scaling area. The Getman S3120 drives value through purpose-built design that minimizes operating costs, maximizes uptime, and removes loose material quickly and efficiently to enhance miner safety. DESIGN Hydrodynamic drive components for greater maneuverability Boom turret allows 50 of slewing range to scale ribs in narrow sections Designed for galleries up to 5.5m (18ft) wide and 7.0m (23ft) high Front push blade ensures machine stability while scaling When shifting the transmission into reverse the push blade automatically lifts for emergency evacuation OPTIONS Hydraulic hammer with isolated hydraulic system to prevent main-system contamination 90 rotating seat providing optimum forward facing scaling position and side facing reverse-tramming position for improved visibility, safety and comfort (see below) OPERATOR SAFETY AND COMFORT Ergonomically designed operator compartment and controls provide safety and productivity through increased comfort and efficiency The operator compartment is mounted on vibration-isolating rubber pads The mechanical suspension seat features adjustable lumbar support, head rest, suspension level and fore & aft positioning to prevent worker fatigue and injury Full instrumentation in a color display screen for easy monitoring and all switches logically grouped Precision electric joysticks actuate all boom and tool functions (boom up/down, boom in/out, tool up/down, tool rotation left/right) and steering Operation of the optional hydraulic hammer is controlled by a button on the side of the joystick Joysticks are mounted on the seat armrests with sliding adjustments to ensure a comfortable reach Optional Rotating Seat Scaling Position Optional Rotating Seat Tramming Position 8

9 NARROW SECTION SCALER 3.5m (11.5ft) Minimum Optimal Drift Width for Scaling 9M Lateral Coverage CSS S324 9M 9M OPTIMAL ROOF COVERAGE OPTIMAL RIB COVERAGE - - Optimal Roof Coverage Optimal Rib Coverage S3120 Max Speed (QSB4.5L Engine) Level Grade 18.1 km/h 11.3 mph 15% Grade 7.2 km/h 4.5 mph S3120 Max Speed (OM904LA Engine) Level Grade 16.1 km/h 10.1 mph S320 15% Grade 7.7 km/h 4.8 mph S330 Gross Vehicle Weight: 22,000 kg (48,500 lbs) 9

10 S300 Scalers Getman s S300 Mechanical Scalers offer unmatched safety and productivity in drift settings 5.5m wide and above. The S300 series is comprised of three models with boom lengths from 6.1m to 9.15m (20ft to 30ft), ensuring optimal coverage with back heights ranging from 3m to 9m (9ft-10in to 29ft-6in). All Getman S300 Scalers are purpose-built to drive safety, productivity, and efficiency during underground scaling operations. DESIGN Hydrodynamic powershift transmission Static-mounted boom eliminates high-maintenance turntable assemblies Stabilizers are not required in any scaling setting Designed for galleries from 5.5m (18ft) wide and from 3m to 9m (9ft-10in to 29ft-6in) height Scaling brake package engages the spring-applied wet disc wheel brakes and locks the oscillating axle in position for enhanced stability When truck articulation is repositioned, axle brakes are partially released to reduce tire scuffing, and the oscillating lock is momentarily released OPERATOR SAFETY AND COMFORT Ergonomically designed operator compartment and controls enhance safety and productivity through increased comfort and efficiency Operator compartment mounted on vibration isolating rubber pads Mechanical suspension seat features adjustable lumbar support, head rest, suspension level and fore & aft positioning to prevent worker fatigue and injury Tilting/telescopic steering column with an electric powershift transmission control conveniently mounted on the steering column All gauges clustered for easy monitoring and all switches logically grouped OPERATOR SAFETY AND COMFORT (cont.) Joysticks mounted on the seat armrests with sliding adjustments to ensure a comfortable reach Precision electric joysticks actuate all boom and tool functions (boom up/down, boom in/out, tool up/down, tool rotation left/right) Operation of the optional hydraulic hammer is controlled by a button on the side of the joystick Boom swing is accomplished, during scaling, with foot pedals that are activated when the scaling brake is set OPTIONS Hydraulic hammer Front push blade Optional Front Push Blade 10

11 S324 SCALER S m (18ft) Minimum Recommended Drift Width for Optimal Scaling - S320 Lateral Coverage 1 1 9M 9M OPTIMAL ROOF COVERAGE OPTIMAL RIB COVERAGE Optimal Roof Coverage Optimal Rib Coverage S320 Max Speed (QSB4.5L Engine) Level Grade 17.6 km/h 10.9 mph 15% Grade (2nd gear) 8.7 km/h 5.4 mph S320 Max Speed (OM904LA Engine) Level Grade 14.5 km/h 9.0 mph 15% Grade (3rd gear) 9.1 km/h 5.7 mph Gross Vehicle Weight: 17,700 kg (39,000 lbs) 11

12 SCALER S m (22ft) Minimum Recommended Drift Width for Optimal Scaling 9M Lateral Coverage S M OPTIMAL ROOF COVERAGE - Optimal Roof Coverage Optimal Rib Coverage S324 Max Speed (QSB4.5L Engine) Level Grade 17.6 km/h 10.9 mph 15% Grade (2nd gear) 8.1 km/h 5.1 mph S324 Max Speed (OM904LA Engine) Level Grade 14.5 km/h 9.0 mph 15% Grade (3rd gear) 8.1 km/h 5.1 mph S Gross Vehicle Weight: 19,300 kg (42,500 lbs)

13 CSS SCALER S330 S m (25ft) Minimum Recommended Drift Width for Optimal Scaling - - S320 S330 Lateral Coverage 1 1 9M OPTIMAL ROOF COVERAGE 9M Optimal Roof Coverage Optimal Rib Coverage S330 Max Speed (QSB4.5L Engine) Level Grade 17.6 km/h 10.9 mph 15% Grade (2nd gear) 7.6 km/h 4.7 mph S330 Max Speed (OM904LA Engine) Level Grade 14.5 km/h 9.0 mph 15% Grade (2nd gear) 8.0 km/h 5.0 mph Gross Vehicle Weight: 20,850 kg (46,000 lbs) 13

14 SHOTCRETE SPRAYERS & REMIXERS A64 PRODUCTION SUPPORT EQUIPMENT COAL EQUIPMENT Getman Corporation th Avenue Bangor, MI USA Phone Fax Copyright 2013 Getman Corporation