Battery Separators - 100A
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1 Stock No. Sure Power Part Number Description Uni-Directional Bi-Directional Features: Battery separator modules with integrated relay for 12V systems Monitors both the main and auxiliary battery banks If main battery (for 80000) or either battery bank (for 80002) is above connect threshold, the relay connects the two banks together If main battery (for 80000) or either batteries (for 80002) are below disconnect threshold, the unit will open the relay Connect threshold is set to a nominal voltage of 13.2V, which would only be reached when charging system is operating Disconnect voltage is set to a nominal 12.7V, which is near the full charge resting voltage of the batteries, which causes the relay to be opened shortly after engine is stopped, attempting to preserve 100% of starting battery capacity for engine cranking When engine is started, the start signal causes controller to check if the auxiliary battery is within about 1V of the main battery, if so, relay contact is closed, providing starter system with max. battery voltage available Quick connect tabs are 1/4 and spacing is compatible with Delphi P/N LAMP Powered when start signal input has caused relay to close. This output can source up to 250mA to an incandescent lamp. For LED type indicator, see MAXIMUM RATINGS, START LAMP drive current START SIGNAL When power is applied, relay closes if Aux. Bat is no less than 0.85 volts below Main Bat. GROUND Ground connection AUX. BAT Draws power from main battery or aux. battery, whichever has the higher voltage Draws power from main battery or aux. battery, whichever has the higher voltage
2 ENVIRONMENTAL SPECIFICATIONS: Control module is encapsulated in epoxy, relay is water resistant. Characteristics Parameter Operational Temperature Range (Control) -40 F to 185 F (-40 C to 85 C) Operational Temperature Range (Relay) -18 F to 118 F (-28 C to 48 C) ELECTRICAL MAXIMUM RATINGS: Maximum ratings establish the maximum electrical rating to which the unit may be subjected without damage. Characteristics Symbol Parameter Unit Input Voltage 16 V VINMAX Standoff Voltage 24 V VSO Time at Standoff tso Continuous Continuous Relay current 100 A IR,MAXC Inrush Relay current 400 A IR,MAXI START LAMP drive current 250 ma ILAMP ESD Vesd ±8kV contact ±8kV air V Notes Damage to relay may occur if repeatedly operated above 16V 5-minute duration. Applies to AUX BATT, MAIN BATT and START SIGNAL terminals only Control is protected from continuous operation at 40V 30 seconds on, 6 minutes off duty cycle Protected from short circuits on output-tested at 16V This output is designed for an incandescent lamp. A current-limiting resistor must be used in series with an LED indicator (1k-Ohm, 1/2 W recommended) Ref. SAE J All terminals in any combination
3 ELECTRICAL CHARACTERISTICS: Unless otherwise stated, conditions apply to a full operational temperature range and full voltage range (9V to 16V) Note: typical voltage settings have ± 2% tolerance All terminals protected against reverse polarity except reversal of one of the battery polarities. (Relay is not current limited. Connecting batteries of opposite polarity will damage relay) Characteristics Symbol MIN TYP MAX Unit Notes Normal Input Voltage VIN V Proper relay operation not guaranteed below 10V Contact life 50,000 Cycles 100A resistive load Connect Voltage VCON 13.2 V Nominal minimum voltage required at main battery terminal for attached relay to be energized Disconnect Voltage VDCON 12.7 V Nominal maximum voltage required at main battery terminal for attached relay to be energized Quiescent Current IQUES 1.8 ma 13.0V, relay off, Start Signal input open or grounded Relay drive current IRELAY.75 A START LAMP output voltage VLAMP Battery voltage - 2.2V V 2.2V is typical voltage drop from Main Battery to the Start Lamp output (Battery voltage being the higher of the two battery voltages). START SIGNAL threshold voltage VSST 58% of Battery V Nominal minimum voltage required on START SIGNAL input for the input to activate Connect debounce tcd 14 S When the battery voltage rises above the connect voltage and the relay closes, this is the minimum amount of time it will stay closed, regardless of the battery voltages Disconnect debounce tdd 10 S When the battery voltage falls below the disconnect voltage and the relay opens, this is the minimum amount of time it will stay open, regardless of the battery voltages
4 TRANSIENT IMMUNITY/EMMISIONS Characteristic Level Notes Inductive Load Switching +400V/-600V Ref. SAE J1455, Section Rev 8/94 Mutual Coupling ±300V Ref. SAE J1455, Section Rev 8/94 Load Dump 100V Ref. SAE J1455, Section Rev 8/94 ISO Immunity Per standard 1 ISO :2004 ISO Emmissions Per standard 1 ISO :2004 1Sufficient to apply E mark. RADIATED EMISSIONS Characteristic Level Notes Radiated Emissions Narowband 30MHz to 1GHz Per standard 2 ISO 13766:1999, section 6.5 EN 13309:2000, section 4.6 EU Directive 72/245/EEC as amended Radiated Emissions Broadband 30MHz to 1GHz Per standard 2 ISO 13766:1999, section 6.4 EN 13309:2000, section 4.5 EU Directive 72/245/EEC as amended 2Sufficient to apply CE marking.
5 CONNECTION DIAGRAM
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