Oswego County Department of Solid Waste
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1 Oswego County Department of Solid Waste Patrick Ryan, Energy Recovery Facility Chief Facility Operator 2018 Stack Flow Meter replacement (Two complete systems) The Oswego County Energy Recovery Facility (ERF) is a municipal Waste-to-Energy plant with electrical generation in Fulton, New York. The plant is part of the Oswego County Department of Solid Waste Department, and employees four Consumat Municipal Solid Waste incinerators (200 tons-per-day / 50 tons per day per incinerator) to produce approximately 60,000 pounds per hour of steam. The 250 psig (406 F) steam is used as process steam by a local manufacturer (Interface Solutions, Inc) and/or to generate electricity (4 5 kv) for sale to the NYSISO. The plant is organized into two independent trains each Train consists of the following: 1. Two Incinerators / Mixing Chamber 2. One Heat Recovery Steam Generator (250 psig / 406 F saturated steam). 3. One Air Pollution Control System: a. One Spray Dry Absorbent Scrubber b. One Baghouse (three modules with 256 bags per module / each bag is approximately 14 feet long / 6.5 inches in diameter). c. One 42 inch stack (the two stacks are enclosed in common 8 foot housing, shielding the stack instruments from the elements). 4. Each Train has a Continuous Emissions Monitoring System comprised of the following monitors: a. CO Monitor b. SO2 Monitor c. Two O2 Monitors one Wet O2 and one Dry O2 d. Stack Flow The Oswego County Department Energy Recovery Facility requests bids to replace the installed Thermo Brandt Instruments stack flow meters with two new flow systems. The data for the installed stack flow systems are attached. The new stack flow systems will provide the same functionality as the currently installed Thermo Brandt systems, at minimum, and shall provide a common trouble alarm to the Modicom PLC (control system), flow indications on the Wonderware Graphic User Interface (HMI) and calibration functions. The system shall consist of two (2) complete COMS packages. The specified replacements shall be Rosemount, Inc. Annubar flow meters in accordance with the attached specification. There is electrical power (120 / 240 VAC), air, and water on the stack platform. The stack platform is easily accessed through indoor staircases, and there is a crane available for lifting ~500 pound loads from ground level to the stack (~ 70 feet from ground level). The ERF operates Bristol Hill Landfill NYS 3, Fulton, NY
2 24 hours per day, 7 days per week; contractors may co-ordinate with ERF shift supervisors for site access at any time. Both flow systems shall be calculated at the stack flow meter. Train #1 stack flow is a linear 4-20 ma signal from the Thermo Brandt transmitter. Currently Train #2 mass flow rate is calculated in the PLC. The Contractor will be responsible to ensure that Train #2 will provide a 4-20 ma signal to the PLC cards. Refer to attached PLC Drop 12 and PLC Drop 13 spreadsheets. The Energy Recovery Facility will contract the PLC progrsmming to remove the flow calculations in the PLC for Train #2. The Contractor will be responsible for installation and stack flow testing in accordance with 40 CFR 60 Performance Specifications, NYS Title V regulations, NYS DEC directives. The Contractor will provide an appropriate test protocol, vetted through the NYS DEC as part of this bid. The Stack Flow systems will be installed and fully operational and certified prior to the Stack Test in September of The stack flow meters / systems may be installed during single Train shutdowns: Train 1 April 28 th - May 7 th, July 28 th August 7 th 2018 Train 2 June 2 nd -11 th, August 31 st -September 10 th, 2018 Stack testing is scheduled September 24 th -28 th, The bidder will provide field service support during the annual stack tests in September, and provide a one-year warranty for equipment installed for this bid. Questions or for a site visit, please contact: Patrick Ryan Chief Facility Operator Oswego County Energy Recovery Facility 2801 State Route 481 Fulton, NY patrick.ryan@oswegocounty.com Attachments: Thermo Brandt Instruments currently installed flow instruments Rosemount Annubar flow system specifications Wonderware GUI / HMI screens associated with CEMs display, control and calibration. Installed Flow Systems - pictures Bristol Hill Landfill NYS 3, Fulton, NY
3 Bristol Hill Landfill NYS 3, Fulton, NY
4 Bristol Hill Landfill NYS 3, Fulton, NY
5 Bristol Hill Landfill NYS 3, Fulton, NY Energy Recovery Facility NYS 481, Fulton, NY
6 Bristol Hill Landfill NYS 3, Fulton, NY
7 Bristol Hill Landfill NYS 3, Fulton, NY
8 Rosemount Annubar Stack Flow meters Bristol Hill Landfill NYS 3, Fulton, NY
9 Bristol Hill Landfill NYS 3, Fulton, NY
10 Bristol Hill Landfill NYS 3, Fulton, NY
11 Bristol Hill Landfill NYS 3, Fulton, NY
12 Installed Flow System Train 1 Bristol Hill Landfill NYS 3, Fulton, NY
13 LOCATION: APC ELECTRICAL ROOM APC 1 OSWEGO COUNTY ENERGY RECOVERY FACILITY DATE: DROP: REV: 12 ADDRESS: MODULE ADDRESS DEVICE I.D. DESCRIPTION SCALE RACK TYPE SLOT PT WIRE# TB# PT WIRE# TB# SPARE 1 DAI543 8 DI 27 SP DIA SPARE 1 DAI543 8 DI 31 SP DIA SPARE 1 DAI543 8 DI 33 SP DIA SPARE 1 DAI543 8 DI 35 SP DIA SPARE 1 DAI543 8 DI 37 SP DIA TRAIN 1 WET O2 SLSTM 1 DDI353 9 DI TRAIN 1 DRY 02 ALARM 1 DDI353 9 DI TRAIN 1 SAMPLE CONDITIONER WATER INTRUSTION 1 DDI353 9 DI TRAIN 1 OPACITY ALARM 1 DDI353 9 DI TRAIN 1 WET O2 ZERO 1 DDI353 9 DI TRAIN 1 WET O2 SPAN 1 DDI353 9 DI SPARE 1 DDI353 9 DI 7 SP SPARE 1 DDI353 9 DI 8 SP SPARE 1 DDI353 9 DI 11 SP SPARE 1 DDI353 9 DI 12 SP SPARE 1 DDI353 9 DI 13 SP SPARE 1 DDI353 9 DI 14 SP SPARE 1 DDI353 9 DI 15 SP SPARE 1 DDI353 9 DI 16 SP SPARE 1 DDI353 9 DI 17 SP SPARE 1 DDI353 9 DI 18 SP SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE 38 TRANSMITTER/CONTROLLER LOCATION Page 2 of 6
14 LOCATION: APC ELECTRICAL ROOM APC 1 OSWEGO COUNTY ENERGY RECOVERY FACILITY DATE: DROP: REV: 12 ADDRESS: MODULE ADDRESS DEVICE I.D. DESCRIPTION SCALE RACK TYPE SLOT PT WIRE# TB# PT WIRE# TB# SV-125P MOD 3 PULSE CLEANING SOL. VALVE #16 1 DAO DO 37 SV-125P DOA80 X2A-2 X2A TRAIN 1 WET O2 CAL INITIATE 1 DDO DO V13 TRAIN 1 CEMS ZERO VALUE 1 DDO DO V12 TRAIN 1 CEMS SPAN VALUE 1 DDO DO TRAIN 1 OPACITY ZERO 1 DDO DO TRAIN 1 OPACITY SPAN 1 DDO DO SV1 TRAIN 1 FLOW MONITOR AIR SUPPLY 1 DDO DO SV2 TRAIN 1 FLOW MONITOR ATMOS VENT 1 DDO DO SV3 & SV4 TRAIN 1 FLOW MONITOR ATMOS VENT 1 DDO DO SV5 & SV6 TRAIN 1 FLOW MONITOR PRESS ISOLATION 1 DDO DO SV8 TRAIN FLOW MONITOR PURGE 1 DDO DO SV9 TRAIN 1 FLOW MONITOR PITOT 1 DDO DO SV10 TRAIN 1 CEMS BLOWBACK 1 DDO DO OIL 1 DDO DO 31 SP OIL 1 DDO DO 33 SP OIL 1 DDO DO 35 SP OIL 1 DDO DO 37 SP TRANSMITTER/CONTROLLER LOCATION Page 5 of 6
15 LOCATION: DROP: 12 ADDRESS: APC ELECTRICAL ROOM APC 1 OSWEGO COUNTY ENERGY RECOVERY FACILITY MODULE ADDRESS DEVICE I.D. DESCRIPTION SCALE RACK TYPE SLOT PT WIRE# TB# PT WIRE# TB# TRANSMITTER/CONTROLLER LOCATION DPT-101 TRAIN 1 DIFFERENTIAL PRESSURE ACROSS FABRIC FILTER TRANSMITTER 1 ACI030 3 AI 2 DPT-101+ AIA1 1 DPT-101- AIA FT-103 TRAIN 1 REAGENT FLOWMETER 1 ACI030 3 AI WH BLK TOP SCRUBBER # TT-100 ID FAN MOTOR TEMPERATURE 1 ACI030 3 AI 12 TT-100+ AIA7 11 TT-100- AIA SI-100 TRAIN 1 INDUCED DRAFT FAN VFD SPEED FEEDBACK 1 ACI030 3 AI 16 SI-100+ AIA10 15 SI-100- AIA PT-100 TRAIN 1 DRY SCRUBBER INLET DUCT PRESSURE 1 ACI030 3 AI 22 PT-100+ AIA13 21 PT-100- AIA FT-101 TRAIN 1 COOLING WATER FLOWMETER 1 ACI030 3 AI 26 FT-101+ AIA16 25 FT-101- AIA TT-103 AMBIENT BUILDING AIR TEMPERATURE 1 ACI030 3 AI 32 TT-103+ AIA19 31 TT-103- AIA PT-150 TRAIN 1 ID FAN DRAFT 1 ACI030 3 AI 36 PT-150+ AIA22 35 PT-150- AIA23 DATE: REV: TRAIN 1 WET O2 CONC 1 ACI030 4 AI TRAIN 1 DRY O2 CONC 1 ACI030 4 AI TRAIN 1 OPACITY CONC 1 ACI030 4 AI TRAIN 1 STACK TEMP 1 ACI030 4 AI TRAIN 1 FLOW RATE 1 ACI030 4 AI TRAIN 1 CO CONC 1 ACI030 4 AI TRAIN 1 SO2 CONC 1 ACI030 4 AI TRAIN 1 REAGENT DENSITY 1 ACI030 4 AI TE-102 TRAIN 1 INDUCED DRAFT FAN INLET TEMPERATURE 1 ATI030 16T/C IN 1 TE TE SPARE 1 ATI030 16T/C IN TE-101B TRAIN 1 DRY SCRUBBER OUTLET DUCT TEMPERATURE 1 ATI030 16T/C IN 11 TE-101B+ 13 TE-101B SPARE 1 ATI030 16T/C IN TRAIN 1 SAMPLE LINE TEMP 1 ATI030 16T/C IN CEM ROOM TEMP 1 ATI030 16T/C IN CEMS CABINET SPARE 1 ATI030 16T/C IN SPARE 1 ATI030 16T/C IN SC-100 TRAIN 1 VFD REAGENT PUMP CONTROL 1 ACO020 5 AO 10 SC-100+ AOA49 SC-100- AOA SC-101 TRAIN 1 VFD INDUCED DRAFT FAN CONTROL 1 ACO020 5 AO 20 SC-101+ AOA52 SC-101- AOA TCV-101 TRAIN 1 TEMP CONTROL VALVE 1 ACO020 5 AO 30 TCV-101+ AOA55 TCV-101- AOA SPARE 1 ACO020 5 AO 40 SP AOA58 N/A AOA59 Page 6 of 6
16 LOCATION: APC ELECTRICAL ROOM APC 2 OSWEGO COUNTY ENERGY RECOVERY FACILITY DATE: DROP: REV: 13 ADDRESS: MODULE ADDRESS DEVICE I.D. DESCRIPTION SCALE RACK TYPE SLOT PT WIRE# TB# PT WIRE# TB# SPARE 1 DAI543 8 DI 27 SP DIB SPARE 1 DAI543 8 DI 31 SP DIB SPARE 1 DAI543 8 DI 33 SP DIB SPARE 1 DAI543 8 DI 35 SP DIB SPARE 1 DAI543 8 DI 37 SP DIB TRAIN 2 WET O2 ALARM 1 DDI353 9 DI TRAIN 2 DRY 02 ALARM 1 DDI353 9 DI TRAIN 2 SAMPLE CONDITIONER WATER INTRUSION 1 DDI353 9 DI TRAIN 2 OPACITY ALARM 1 DDI353 9 DI TRAIN 2 WET O2 ZERO 1 DDI353 9 DI TRAIN 2 WET O2 SPN 1 DDI353 9 DI SPARE 1 DDI353 9 DI 7 SP SPARE 1 DDI353 9 DI 8 SP SPARE 1 DDI353 9 DI 11 SP SPARE 1 DDI353 9 DI 12 SP SPARE 1 DDI353 9 DI 13 SP SPARE 1 DDI353 9 DI 14 SP SPARE 1 DDI353 9 DI 15 SP SPARE 1 DDI353 9 DI 16 SP SPARE 1 DDI353 9 DI 17 SP SPARE 1 DDI353 9 DI 18 SP DDI353 9 DI DDI353 9 DI DDI353 9 DI DDI353 9 DI DDI353 9 DI DDI353 9 DI DDI353 9 DI DDI353 9 DI DDI353 9 DI DDI353 9 DI DDI353 9 DI DDI353 9 DI DDI353 9 DI DDI353 9 DI DDI353 9 DI DDI353 9 DI 38 TRANSMITTER/CONTROLLER LOCATION Page 2 of 6
17 LOCATION: APC ELECTRICAL ROOM APC 2 OSWEGO COUNTY ENERGY RECOVERY FACILITY DATE: DROP: 13 REV: ADDRESS: MODULE ADDRESS DEVICE I.D. DESCRIPTION SCALE RACK TYPE SLOT PT WIRE# TB# PT WIRE# TB# SV-131M MOD 3 PULSE CLEANING SOL. VALVE #13 1 DAO DO 31 SV-131M DOB77 X2B-2 X2B SV-131N MOD 3 PULSE CLEANING SOL. VALVE #14 1 DAO DO 33 SV-131N DOB78 X2B-2 X2B SV-131O MOD 3 PULSE CLEANING SOL. VALVE #15 1 DAO DO 35 SV-131O DOB79 X2B-2 X2B SV-131P MOD 3 PULSE CLEANING SOL. VALVE #16 1 DAO DO 37 SV-131P DOB80 X2B-2 X2B TRAIN 2 WET O2 CAL INITIATE 1 DDO DO V13 TRAIN 2 CEMS ZERO VALUE 1 DDO DO V12 TRAIN 2 CEMS SPAN VALUE 1 DDO DO TRAIN 2 OPACITY ZERO 1 DDO DO TRAIN 2 OPACITY SPAN 1 DDO DO SV1 TRAIN 2 FLOW MONITOR AIR SUPPLY 1 DDO DO SV2 TRAIN 2 FLOW MONITOR ATMOS VENT 1 DDO DO SV3 & SV4 TRAIN 2 FLOW MONITOR ATMOS VENT 1 DDO DO SV5 & SV6 TRAIN 2 FLOW MONITOR PRESSURE ISOLATION 1 DDO DO SV8 TRAIN 2 FLOW MONITOR PURGE 1 DDO DO SV9 TRAIN 2 FLOW MONITOR PITOT 1 DDO DO SV10 TRAIN 2 CEMS PROBE BLOWBACK 1 DDO DO SPARE 1 DDO DO 31 SP SPARE 1 DDO DO 33 SP SPARE 1 DDO DO 35 SP SPARE 1 DDO DO 37 SP TRANSMITTER/CONTROLLER LOCATION Page 5 of 6
18 LOCATION: APC ELECTRICAL ROOM APC 2 OSWEGO COUNTY ENERGY RECOVERY FACILITY DATE: DROP: REV: 13 ADDRESS: MODULE ADDRESS DEVICE I.D. DESCRIPTION SCALE RACK TYPE SLOT PT WIRE# TB# PT WIRE# TB# TRANSMITTER/CONTROLLER LOCATION DPT-102 TRAIN 2 DIFFERENTIAL PRESSURE ACROSS FABRIC FILTER TRANSMITTER 1 ACI030 3 AI 2 DPT-102+ AIB1 1 DPT-102- AIB FT-104 TRAIN 2 REAGENT FLOWMETER 1 ACI030 3 AI WH BLK TOP SCRUBBER # TT-101 ID FAN MOTOR TEMPERATURE 1 ACI030 3 AI 12 TT-101+ AIB7 11 TT-101- AIB SI-101 TRAIN 2 INDUCED DRAFT FAN VFD SPEED FEEDBACK 1 ACI030 3 AI 16 SI-101+ AIB10 15 SI-101- AIB PT-101 TRAIN 2 DRY SCRUBBER INLET DUCT PRESSURE 1 ACI030 3 AI 22 PT-101+ AIB13 21 PT-101- AIB FT-102 TRAIN 2 COOLING WATER FLOWMETER 1 ACI030 3 AI 26 FT-102+ AIB16 25 FT-102 AIB PT-200 TRAIN 2 ID FAN DRAFT 1 ACI030 3 AI 32 PT-200+ AIB19 31 PT-200- AIB SPARE 1 ACI030 3 AI 36 SP AIB22 35 N/A AIB TRAIN 2 WET 02 CONC 1 ACI030 4 AI RED BLK TRAIN 2 DRY 02 CONC 1 ACI030 4 AI WH BLK TRAIN 2 OPACITY CONC 1 ACI030 4 AI GRN BLK TRAIN 2 STACK TEMP 1 ACI030 4 AI BLU BLK TRAIN 2 FLOW RATE 1 ACI030 4 AI OR BLK TRAIN 2 CO CONC 1 ACI030 4 AI YEL BLK TRAIN 2 SO2 CONC 1 ACI030 4 AI BR BLK TRAIN 2 REAGENT DENSITY 1 ACI030 4 AI RED GRN TOP SCRUBBER # TE-105 TRAIN 2 INDUCED DRAFT FAN INLET TEMPERATURE 1 ATI030 16T/C IN 1 TE TE SPARE 1 ATI030 16T/C IN TE-104B TRAIN 2 DRY SCRUBBER OUTLET DUCT TEMPERATURE 1 ATI030 16T/C IN 11 TE-104B+ 13 TE-104B SPARE 1 ATI030 16T/C IN TRAIN 2 SAMPLE LINE TEMP 1 ATI030 16T/C IN SPARE 1 ATI030 16T/C IN SPARE 1 ATI030 16T/C IN SPARE 1 ATI030 16T/C IN SC-102 TRAIN 2 VFD REAGENT PUMP CONTROL 1 ACO020 5 AO 10 SC-102+ AOB49 SC-102- AOB SC-103 TRAIN 2 VFD INDUCED DRAFT FAN CONTROL 1 ACO020 5 AO 20 SC-103+ AOB52 SC-103- AOB TCV-108 TRAIN 2 TEMP CONTROL VALVE 1 ACO020 5 AO 30 TCV-108+ AOB55 TCV-108- AOB SPARE 1 ACO020 5 AO 40 SP AOB58 N/A AOB59 Page 6 of 6
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