OWNER'S MANUAL POWER BOOSTER. Rechargeable 12 Volt DC power supply. Item # Enclose copy of original sales receipt

Transcription

1 120 DAY LIMITED WARRANTY REGISTRATION FORM All NORTHERN TOOL+EQUIPMENT products are warranted to the original purchaser only for 120 days from the date of purchase, to be free of defects in materials and workmanship. NORTHERN TOOL+EQUIPMENT disclaims any liability for consequential damages. In no event will NORTHERN TOOL+EQUIPMENT be responsible for any amount of damages beyond the amount paid for the product at retail. In the event of a defective item, please call for a (RGA), return goods authorization number. NORTHERN TOOL+EQUIPMENT Will, at its option, replace or repair the defective part. The following situations are not covered under this warranty: - Cost of shipment to NORTHERN TOOL+EQUIPMENT. - Normal wear and tear, including chips, scratches abrasions, discoloration or fading due to usage or exposure to sunlight. - Damage caused by misuse, abuse, neglect, alterations, repairs by unauthorized person or failure to follow recommended care and use instructions. - Bulbs and batteries. POWER BOOSTER Rechargeable 12 Volt DC power supply COMPLETELY PORTABLE, SAFE & CONVENIENT Item # Name Please activate my limited warranty for Model #16760 Enclose copy of original sales receipt Street Address City State Zip Code ON/OFF SWITCH Phone Fax Item Purchased Date of purchase Store where purchased All NORTHERN TOOL+EQUIPMENT products must be registered within(10) days of purchase to activate this warranty. Mail the completed registration form, along with a copy of the original sales receipt to: ATTN: CUSTOMER SERVICE NORTHERN TOOL & EQUIPMENT CO., 2800 SOUTHCROSS DRIVE P.O. BOX 1219 BURNSVILLE, MN OWNER'S MANUAL THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY, OPERATION, MAINTENANCE AND STORAGE OF THIS PRODUCT. PLEASE READ THIS INSTRUCTION MANUAL CAREFULLY BEFORE USING THIS PRODUCT TO AVOID POSSIBLE INJURY OR PROPERTY DAMAGE

2 ON/OFF SWITCH FIGURE 1. FRONT VIEW SHOWING CONTROL PANEL VOLT OUTPUT SOCKET WITH OVERLOAD VOLT AC ADAPTER/CHARGER CORD PROTECTION 8. DC/DC POWER CORD/CHARGER 2. COLOR-CODED BATTERY METER 9. EMERGENCY LIGHT SWITCH 3. HEAVY-DUTY 400 AMP BOOSTER CLAMPS 10. EMERGENCY LIGHT 4. SWITCH 11. DC CHARGING LED 5. HEAVY-DUTY #4 INDUSTRIAL WELDING CABLE VOLT CHARGER CORD RECEPTACLE 6. IMPACT RESISTANT POLYETHYLENE CASE 13. ON/OFF SWITCH FEATURES. 900 PEAK AMPERES/400 AMPERES STARTING POWER.. STARTS CARS, TRUCKS, RECREATIONAL VEHICLES AND BOATS WITHOUT THE NEED OF A HOST VEHICLE OR AC POWER CORDS.. 12V DC CIGARETTE LIGHTER SOCKET WITH OVERLOAD PROTECTION PROVIDES POWER FOR UTILITIES AND APPLIANCES THAT USUALLY PLUG INTO A VEHICLE OR BOAT 12V DC CIGARETTE LIGHTER SOCKET.. PROVIDES UP TO 50 HOURS OF DC POWER WHEN USED WITH 12V DC APPLIANCES. 1 10

3 EMERGENCY LIGHT-BULB REPLACEMENT 1. GENTLY SQUEEZE THE SIDES OF THE EMERGENCY LIGHT LENS BEZEL TOGETHER AND REMOVE THE LENS AND BEZEL. 2. UNSCREW AND REMOVE THE BURNED OUT BULB. 3. REPLACE WITH A NEW BULB. 4. SNAP THE LENS AND BEZEL IN PLACE.. ALLOWS 12V DC APPLIANCES TO BE USED IN REMOTE SITES AND/OR IN EMERGENCIES WHEN COMMERCIAL POWER IS NOT AVAILABLE.. SOLID-STATE, AUTOMATIC OPERATION AND CIRCUIT PROTECTION.. REQUIRES NO MAINTENANCE FOR OPTIMUM OPERATION.. SEALED, MAINTENANCE-FREE, HEAVY-DUTY BATTERY IS SAFE TO USE AND TRANSPORT.. THIS SYSTEM CAN BE STORED IN ANY POSITION WITHOUT RISKING ACID LEAKAGE.. HEAVY-DUTY #4 INDUSTRIAL TYPE WELDING CABLES CAN CARRY MORE AMPERAGE THAN SIMILAR UNITS.. BATTERY CONDITION METER IS COLOR CODED AND EASY TO READ. SPECIFICATIONS ITEM # VOLTAGE V DC BOOST POWER CRANKING AMPERES BATTERY TYPE SEALED, LEAD ACID, RECHARGEABLE, MAINTENANCE-FREE, 12V DC, 17.5 AMPERE HOURS PEAK AMPERE POWER AMPERES BOOSTER CABLES #4 AWG WELDING WITH 400 AMP "ALLIGATOR" CLAMPS DIMENSIONS : x 27 x 9 CM REPLACEMENT PARTS FOR REPLACEMENT PARTS, CONTACT NORTHERN TOOL & EQUIPMENT CO., CUSTOMER SERVICE : TEL # BUILT-IN CONVERTER ALLOWS RECHARGING FROM ANY 120V AC SOURCE.. DC POWER CORD ALLOWS RECHARGING FROM 12V DC CIGARETTE LIGHTER SOCKET.. MOLDED HIGH-IMPACT CASE IS TOUGH AND DURABLE.. HAS A BUILT-IN LIGHT FOR ROADSIDE VEHICLE REPAIRS OR EMERGENCY SITUATIONS AWAY FROM COMMERCIAL POWER.. THE BUILT-IN 120V AC RECHARGING CIRCUITRY HAS AN AUTOMATIC CUT-OFF TO PREVENT OVERCHARGING. INTRODUCTION YOUR POWER BOOSTER IS DESIGNED AS A COMPACT, DURABLE AND PORTABLE JUMP START SYSTEM FOR VE- HICLES AND BOATS. THIS SELF-CONTAINED SYSTEM WILL START MOST VEHICLES AND BOATS WITHOUT THE NEED FOR A HOST VEHICLE OR 120V AC POWER SUPPLY. THIS SYSTEM CAN ALSO BE USED AS A SAFE, PORTABLE SOURCE OF 12V DC ELECTRIC POWER IN REMOTE LOCATIONS AND/OR IN EMERGENCIES. THE POWER BOOSTER HAS AN EASY-TO-READ, COLOR-CODED BATTERY METER THAT INDICATES CHARGE LEVEL. A 12V DC CIGARETTE LIGHTER-TYPE SOCKET IS PROVIDED FOR USE WITH APPLIANCES THAT WOULD OPER- ATE FROM A VEHICLE CIGARETTE LIGHTER. THIS ALLOWS MAXIMUM PORTABILITY AND UTILITY WHEN YOUR POWER BOOSTER IS USED IN REMOTE LOCATIONS. FOR MAXIMUM CONVENIENCE, YOUR POWER BOOSTER CAN BE RECHARGED FROM A 120V AC POWER SOURCE. THE BUILT-IN 850 ma, LISTED RECHARGER/CONVERTER HAS AN AUTOMATIC CUT-OFF THAT PRE- VENTS OVER CHARGING THE BATTERY. A SQUARE, GREEN, PUSH-TO-ACTIVATE/PUSH-TO-RELEASE SWITCH OPERATES THE BUILT-IN LAMP. WHEN DEPRESSED, THE ROUND, RED PUSH-BUTTON SWITCH SHOWS THE BATTERY CONDITION ON THE METER. A COVERED CIGARETTE LIGHTER TYPE 12V DC SOCKET IS PROVIDED, AS WELL AS A COVERED RECEPTACLE FOR A 120V AC POWER RECHARGING CORD. THE RED LIGHT EMITTING DIODE (LED) ILLUMINATES WHEN THIS SYSTEM IS RECHARGING. NOTE: ON/OFF SWITCH ONLY CONTROLS POWER TO THE 2 BATTERY CLAMPS. WE SUGGEST YOU KEEP THIS SWITCH IN THE "OFF" POSITION FOR ALL OPERATIONS OTHER THAN JUMP STARTING A CAR. 9 2

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

5 JUMP-STARTING: FOR OPTIMUM PERFORMANCE, WHEN USING YOUR POWER BOOSTER TO JUMP START A VEHICLE OR BOAT, PLEASE READ AND FOLLOW THESE STEP-BY-STEP INSTRUCTIONS: 1. SWITCH THE ENGINE OF THE VEHICLE OR BOAT TO BE JUMP-STARTED TO "OFF". 2. CONNECT THE RED (+) ''ALLIGATOR" CLAMP TO THE RED (+) POSITIVE BATTERY TERMINAL. 3. CONNECT THE BLACK (-) ''ALLIGATOR" CLAMP TO A NON-MOVING METAL PART OF THE ENGINE, NOT TO THE (-) NEGATIVE BATTERY TERMINAL. 4. TURN POWER BOOSTER SWITCH TO "ON". 5. SWITCH THE VEHICLE OR BOAT IGNITION TO ''ON'`. 6. WAIT A MINUTE OR TWO. 7. SWITCH THE VEHICLE OR BOAT IGNITION TO ''START'' FOR NO MORE THAN 5 TO 6 SECONDS. 8. IF THE VEHICLE OR BOAT ENGINE DOES NOT START, WAIT AT LEAST 3 MINUTES BEFORE TRYING AGAIN. UNDER NO CIRCUMSTANCES ALLOW THE RED AND BLACK CLAMPS TO TOUCH EACH OTHER OR A COMMON CONDUCTOR 1. ONCE THE ENGINE IS RUNNING, DISCONNECT THE BLACK (-) CLAMP FIRST AND RETURN THIS CABLE TO ITS STORED POSITION ON THE POWER BOOSTER. 2. DISCONNECT THE RED (+) CLAMP AND RETURN THIS CABLE TO ITS STORED POSITION ON THE POWER BOOSTER. 3. AS SOON AS POSSIBLE, CONNECT YOUR POWER BOOSTER SYSTEM TO 120-VAC AND RECHARGE. BATTERY REPLACEMENT FIGURE 3. SHOWS A BACK VIEW OF YOUR POWER BOOSTER WITH THE COVER AND EIGHT (8) SCREWS REMOVED. TO REPLACE THE BATTERY FOLLOW THESE STEPS: RECOMMENDATIONS FOR GETTING THE MOST FROM YOUR NEW POWER BOOSTER: RECHARGING 1. FOR MAXIMUM BATTERY LIFE, WE RECOMMEND THAT YOUR POWER BOOSTER BE KEPT FULLY CHARGED AT ALL TIMES. IF THE BATTERY IS ALLOWED TO REMAIN IN A DISCHARGED STATE, BATTERY LIFE MAY BE SHORTENED. TABLE I SHOWS THE RELATIONSHIP OF THE FREQUENCY OF USE BETWEEN RECHARGING AND THE EXPECTED NUMBER OF CHARGE/RECHARGE CYCLES. TABLE 1. -BATTERY LIFE NUMBER OF JUMP-STARTS BETWEEN RECHARGING DISCHARGE AND RECHARGE CYCLES THE TIME REQUIRED TO FULLY RECHARGE YOUR POWER BOOSTER AFTER JUMP-STARTING AN ENGINE IS A FUNCTION OF HOW MANY JUMP-STARTS ARE PERFORMED BETWEEN RECHARGING SESSIONS. TABLE II SHOWS THE APPROXIMATE RECHARGING TIMES YOU CAN EXPECT. TABLE II.-RECHARGING TIMES VS. JUMP-STARTS NUMBER OF RECHARGING TIME NUMBER OF RECHARGING TIME JUMP-STARTS (IN HOURS) JUMP-STARTS (IN HOURS) NEGATIVE BATTERY (-) TERMINAL RUBBER PADS (2) CIRCUIT BOARD THERMAL CUT-OFF SWITCH BATTERY RETAINING BRACKET 12V DC LEAD ACID BATTERY POSITIVE (+) BATTERY TERMINAL FIGURE 3. - REAR VIEW OF THE POWER BOOSTER SHOWING THE BATTERY COMPARTMENT 3. WE RECOMMEND THAT YOU CHECK THE CHARGE IN YOUR POWER BOOSTER BY DEPRESSING THE RED PUSH-BUTTON SWITCH. THE METER WILL SHOW THE BATTERY CHARGE. 120V AC CHARGING : WE RECOMMEND THAT YOU PLUG THE 120V AC POWER CORD INTO AN OUTLET AND INTO THE RECEPTACLE ON YOUR NEW POWER BOOSTER. CHARGE THIS DEVICE FOR AT LEAST 4 HOURS OR UNTIL THE METER SHOWS A FULL (14- TO 15-V DC) CHARGE WHEN THE RED PUSH-BUTTON SWITCH IS DEPRESSED. THE RECHARGING CONVERTER CIRCUIT IN YOUR POWER BOOSTER HAS AN AUTOMATIC CUT-OFF CIRCUIT SO THE INTERNAL BATTERY CANNOT BE OVER-CHARGED. TO RECHARGE YOUR POWER BOOSTER BATTERY FROM 120V AC FOLLOW THESE STEPS : 7 4

6 1. LOOKING AT YOUR POWER BOOSTER UNIT'S LEFT SIDE, IDENTIFY THE SQUARE PLUG WITH THE ''T'' HANDLE EXTENDING OUT ABOUT 0.5-INCHES. SEE FIGURE 2. 12V DC CIGARETTE LIGHTER RECEPTACLE COVER CLOSED 12V DC CIGARETTE LIGHTER RECEPTACLE COVER REMOVED WE RECOMMEND THAT YOU USE THE 12V DC RECHARGING PROCEDURE ONLY WHEN IT IS NECESSARY AS CONTINUED USE OF THE 12V DC RECHARGING PROCEDURE MAY SHORTEN THE SYSTEM'S LIFE. TO USE THE 12V DC RECHARGING SYSTEM : 1. INSERT THE POWER CORD WITH THE 12V DC CIGARETTE LIGHTER PLUG INTO THE 12V DC CIGARETTE LIGHTER RECEPTACLE ON YOUR VEHICLE OR BOAT. 2. INSERT THE PLUG AT THE OTHER END OF THIS POWER CORD INTO THE RECEPTACLE ON THE FRONT PANEL OF YOUR POWER BOOSTER. OPERATION COVER IN PLACE 120V AC RE-CHARGING CONNECTOR COVER REMOVED 120V AC RE-CHARGING CONNECTOR FIGURE 2. POWER BOOSTER 120 V AC RECHARGING RECEPTACLE AND 12 V DC CIGARETTE LIGHTER SOCKET 2. GENTLY PULL THIS PLUG OUT EXPOSING THE TWO (2) RECTANGULAR PRONGS OF A STANDARD 120V AC POWER CORD. A RESTRAINT KEEPS THE PLUG FROM GETTING LOST. THE PLUG IS IMPORTANT TO MAINTAIN THE WEATHER-RESISTANT INTEGRITY OF YOUR POWER BOOSTER. 3. ONE OF THE POWER CORDS FURNISHED WITH YOUR POWER BOOSTER HAS A STANDARD 120V AC TWO (2) PRONG PLUG AT ONE END, A 4-FOOT CORD AND A RECTANGULAR TWO (2) PRONG RECEPTACLE AT THE OTHER END. 4. PLUG THIS POWER CORD INTO A 120V AC OUTLET AND INTO THE SQUARE RECEPTACLE OF YOUR POWER BOOSTER. 5. ALLOW YOUR POWER BOOSTER TO RECHARGE FOR AT LEAST 4 HOURS OR UNTIL DEPRESSING THE BATTERY-TEST, PUSH-BUTTON SWITCH SHOWS A FULL CHARGE ON THE BATTERY TEST METER. 6. REMOVE THE POWER CORD AND STORE IN A SAFE PLACE. SINCE YOUR POWER BOOSTER RECHARGING CIRCUIT HAS AN AUTOMATIC CUT-OFF, YOU CANNOT OVER-CHARGE THE BATTERY. IF YOU PLAN TO USE YOUR POWER BOOSTER FOR EMERGENCIES, YOU CAN LEAVE IT PLUGGED INTO THE 120-VAC OUTLET UNTIL NEEDED. IF YOU DECIDE TO UNPLUG YOU POWER BOOSTER, REPLACE THE SQUARE PLUG. NOTE: ON/OFF SWITCH ON FRONT OF UNIT CAN BE LEFT IN "OFF" POSITION WHEN CHARGING. 12V DC CHARGING YOUR NEW POWER BOOSTER IS EQUIPPED WITH A RECEPTACLE (SEE FIGURE 1) THAT WILL ALLOW YOU TO RE-CHARGE THIS SYSTEM FROM THE 12V DC CIGARETTE LIGHTER SOCKET IN YOUR VEHICLE OR BOAT. THIS RECHARGING METHOD WILL NOT RECHARGE THE SYSTEM TO THE SAME 14-TO 15V DC VOLTAGE LEVEL AS WILL PLUGGING IT INTO A 120V AC OUTLET. TO USE YOUR POWER BOOSTER AS A 12V DC POWER SOURCE: 1. LIFT UP THE COVER OF THE 12V DC CIGARETTE LIGHTER RECEPTACLE (SEE FIG. I). 2. INSERT THE 12V DC CIGARETTE LIGHTER PLUG FROM THE APPLIANCE INTO THE 12V DC CIGARETTE LIGHTER RECEPTACLE. Note: ON/OFF switch can be left in "off" position. TABLE III. WILL GIVE YOU AN IDEA OF WHAT OPERATION TIME YOU CAN EXPECT WHEN STARTING FROM A FULLY CHARGED SYSTEM. TABLE III.POWER BOOSTER AS A 12V DC POWER SOURCE APPLIANCE TYPE ESTIMATED POWER CONSUMPTION ESTIMATED USAGE TIME (IN WATTS) (IN HOURS) FLUORESCENT LIGHTS, CELL PHONES 4 30 RADIOS, FANS, DEPTH FINDERS 9 21 CAMCORDERS, VCR'S, SPOTLIGHTS ELECTRIC TOOLS, BILGE PUMPS 24 7 ELECTRIC COOLERS 48 3 AIR COMPRESSORS, CAR VACUUMS WHEN USING YOUR POWER BOOSTER AS A 120 V AC POWER SOURCE WITH A POWER INVERTER, TABLE IV WILL GIVE YOU AN IDEA OF WHAT OPERATION TIME YOU CAN EXPECT WHEN STARTING FROM A FULLY CHARGED SYSTEM. TABLE.POWER BOOSTER AS A 12-VDC POWER SOURCE APPLIANCE TYPE ESTIMATED POWER CONSUMPTION ESTIMATED USAGE TIME (IN WATTS) (IN HOURS) SPOTLIGHTS, SUMP PUMPS, & VCR'S FAXES, TV'S, SMALL APPLIANCES COMPUTERS, PRINTERS MEDIUM POWER TOOLS, BLENDERS