TC Series Compressor. Reference Guide. Light Commercial Refrigeration Applications

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1 TC Series Compressor Reference Guide Light Commercial Refrigeration Applications

2 Built for Today. Ready for Tomorrow Throughout its history, Tecumseh Products Company has been a leader in providing customers with efficient and reliable products for commercial and residential refrigeration and air conditioning applications. As a result, equipment manufacturers, wholesale distributors and service contractors continue to demand Tecumseh compressors, condensing units and genuine replacement parts for their specific needs. Following on the path of the current platforms, the TC series compressor delivers best-in-class efficiency, a smaller size envelope and Tecumseh s industry known standard for reliability. PERFORMANCE Suction and discharge systems combined with new motors and refrigerant fluid handling provides improved compressor efficiency. COMPACTNESS Up to 15% lower in height when compared to comparable compressor offerings. VERSATILE Industry standard suction, discharge and process connections facilitate ease of installation and serviceability. PROVEN RELIABILITY ECO-FRIENDLY Designed for optimum performance with green hydrocarbon refrigerant R600a (isobutene) and R290 (propane) A battery of internal and external performance and reliability tests were conducted on the TC prior to releasing any samples for customer testing. Feedback from customer testing also validates the performance and reliability of the TC design. Up to 19% More efficient than the current platforms Up to Lower in height 15% than the current Caution platforms TC must not be used in applications where liquid can enter the compressor

3 Table of Contents Introduction Product Strategy...04 Why TC?...04 Value Proposition...05 Connection Box...06 Water Tray...08 TC Compressor Range and Performance Models Available for Customer Test Samples R134a Compressor Performance...09 R290 Compressor Performance...10 Models Under Development R134a Compressor Performance...11 R290 Compressor Performance...12 R600a Compressor Performance...13 Compressor Nomenclature and Dimensions TC Compressor Nomenclature...14 Application Window...14 TC Compressor Dimensions (mm)...15 TC Compressor Dimensions (in)...16 TC Tube Conections (mm and in)...17 Tube Position...17 TC Packaging What is in a Single Pack?...18 What is in a Multiple Pack?...18 Installation Instructions Wiring Diagram...19

4 Introduction Product Strategy The TC Series compressor is designed for LBP, L/MBP and M/HBP applications. Compressor models are available for use with refrigerants R600a (isobutene), R290 (propane) in capacities ranging from 300 to 1,500 Btu/h (for LBP and L/MBP) and from 2,000 to 4,000 Btu/h (for M/HBP). Why TC? Tecumseh is pleased to announce the availability of the TC, a high efficiency compressor designed specifically for light commercial refrigeration applications. The TC series is Best-in-Class with respect to performance, energy efficiency and physical size. The TC series compressor meets two (2) important market needs: First, it is optimized for use with eco-friendly refrigerants R600a (isobutene) and R290 (propane) and secondly, the expanded L/MBP and M/HBP operating range allows standardized use across beverage cooler and freezer applications. Illustrative Image 04

5 Value Proposition Benefits Features Compactness New housing: up to 15% shorter in height vs. current compressor platforms Weight: up to 23% lower in weight vs. current compressor platforms Same mounting footprint Same Safety Certifications Equivalent cooling capacities Interchangeability (in comparison to current compressor platforms) Improved efficiency Industry standard connections Improved sound quality Standard oil type Enhanced Efficiency New motor design methodology Robustness Reliability Refrigerant Versability New suspension system to support higher starting torque New bearing system (axial sliding bearing) & Increased bore bearing diameters (crankshaft and cylinder bore) Optimized for use with eco-friendly refrigerants R600a (isobutene) and R290 (propane). R134a models also available. 05

6 Connection Box TW Protective Cover BR71075 Run Capacitor Compressor Terminal Capacitor Suport Overload Relay Protective Cover Illustrative Image TPCo Protective Cover Run Capacitor Compressor Terminal Capacitor Suport Overload Relay Protective Cover Illustrative Image 06

7 European Model* (Reference) TE Protective Cover and Cable Clamp Run Capacitor Overload Compressor Terminal Relay Terminal Board Cable Clamp Protective Cover Illustrative Image *Notes: Only for horizontal process tube Final design under development 07

8 Water Tray 1.0 liter 34 fl oz Illustrative Image Notes: Snap fastening type (bracket on the upper housing). Only for horizontal discharge and succion tubes configuration. Available for TW, TPCo and TE connection boxes. Water tray under development. 2.3 liters 78 fl oz Illustrative Image Notes: Clamping fastening type (seam weld and connector). Only for horizontal discharge and succion tubes configuration. Available for TW and TPCo connection boxes. Water tray under development. 08

9 TC Compressor Range and Performances Models Available for Customer Samples R134a Compressor Performance - M/HBP Model Rating Point Efficiency (EER / COP) Voltage / Frequency Displacement Weight Motor Type Btu/h W Kcal/h Btu/Wh W/W Kcal/Wh (V / Hz) (cm³) kg lb **TC4430Y-FZ1B /50 CSIR **TC4430Y-GS1B /60 220/50 CSIR NOTE: Information for internal reference only. * Motor Type: Optional ** Model: Already developed, but values can be adjusted Rating Point 1 (ASHRAE 32) Evap. Temp.: -23,3 C / -10 F Return Gas Temp.: 32.2 C / 90 F Liquid Temp.: 32.2 C / 90 F Ambient Temp.: 32.2 C / 90 F Rating Point 2 (ASHRAE 32) Evap. Temp.: -6,7 C / 20 F Return Gas Temp.: 32.2 C / 90 F Liquid Temp.: 32.2 C / 90 F Ambient Temp.: 32.2 C / 90 F Rating Point 3 (ASHRAE 46) Evap. Temp.: -6,7 C / 20 F Return Gas Temp.: 35 C / 95 F Liquid Temp.: 46.1 C / 115 F Ambient Temp.: 35 C / 95 F Rating Point 4 (ASHRAE 46) Evap. Temp.: +7,2 C / 45 F Return Gas Temp.: 35 C / 95 F Liquid Temp.: 46.1 C / 115 F Ambient Temp.: 35 C / 95 F Oil Charge: 170ml Oil Type: POE Oil Viscosity: 32 cst Cooling: FAN 09

10 R290 Compressor Performance - LBP Model Rating Point Efficiency (EER / COP) Voltage / Frequency Displacement Weight Motor Type Btu/h W Kcal/h Btu/Wh W/W Kcal/Wh (V / Hz) cm³ kg lb TC1370U-GS6B / /50 PTCCSIR TC1370U-DS6B /60 PTCCSIR **TC1370U-GS7C / /50 PTCSCR/*PTCCSR **TC1370U-DS7C /60 PTCSCR/*PTCCSR TC1410U-DS7C /60 PTCCSR/*PTCSCR **TC1410U-ES7C /60 PTCCSR/*PTCSCR TC1413U-DS7C /60 PTCCSR/*PTCSCR **TC1413U-ES7C /60 PTCCSR/*PTCSCR NOTE: Information for internal reference only. * Motor Type: Optional ** Model: Already developed, but values can be adjusted R290 Compressor Performance - L/MBP Model Rating Point Efficiency (EER / COP) Voltage / Frequency Displacement Weight Motor Type Btu/h W Kcal/h Btu/Wh W/W Kcal/Wh (V / Hz) (cm³) kg lb **TCW330U-DS6B TCW350U-DS6B TCW360U-LS6A TCW380U-DS6B **TCW390U-LS6B TCW390U-DS6B **TCW410U-LS6B TCW410U-DS6B TCX413U-DS1B TCX415U-DS1B /60 RSIR/*CSIR /60 RSIR/*CSIR /60 RSIR/*CSIR /60 RSIR/*CSIR /60 RSIR/*CSIR /60 RSIR/*CSIR /60 RSIR/*CSIR /60 RSIR/*CSIR /60 CSIR /60 CSIR NOTE: Information for internal reference only. * Motor Type: Optional ** Model: Already developed, but values can be adjusted Rating Point 1 (ASHRAE 32) Evap. Temp.: -23,3 C / -10 F Return Gas Temp.: 32.2 C / 90 F Liquid Temp.: 32.2 C / 90 F Ambient Temp.: 32.2 C / 90 F Rating Point 2 (ASHRAE 32) Evap. Temp.: -6,7 C / 20 F Return Gas Temp.: 32.2 C / 90 F Liquid Temp.: 32.2 C / 90 F Ambient Temp.: 32.2 C / 90 F Rating Point 3 (ASHRAE 46) Evap. Temp.: -6,7 C / 20 F Return Gas Temp.: 35 C / 95 F Liquid Temp.: 46.1 C / 115 F Ambient Temp.: 35 C / 95 F Rating Point 4 (ASHRAE 46) Evap. Temp.: +7,2 C / 45 F Return Gas Temp.: 35 C / 95 F Liquid Temp.: 46.1 C / 115 F Ambient Temp.: 35 C / 95 F Oil Charge: 170ml Oil Type: POE Oil Viscosity (LBP and L/MBP): 10 cst Oil Viscosity (M/HBP): 32 cst Cooling: FAN 10

11 TC Compressor Range and Performances Under Development R134a Compressor Performance - LBP Model Rating Point Efficiency (EER / COP) Voltage / Frequency Displacement Weight Motor Type Btu/h W Kcal/h Btu/Wh W/W Kcal/Wh (V / Hz) (cm³) kg lb TC1413Y-GS8B /60 220/50 CSIR NOTE: Product performance tables include target values that have not been validated by testing. Information for internal reference only. * Motor Type: Optional R134a Compressor Performance - L/MBP Model Rating Point Efficiency (EER / COP) Voltage / Frequency Displacement Weight Motor Type Btu/h W Kcal/h Btu/Wh W/W Kcal/Wh (V / Hz) (cm³) kg lb TCW410Y-DS8A¹ TCW410Y-GS8A¹ TCW410Y-DS8A TCW410Y-GS8A TCW413Y-FZ8B TCW413Y-DS8B TCW415Y-DS1A TCW415Y-GS1A /60 CSIR /60 CSIR / /60 CSIR /60 CSIR / /50 CSIR /60 CSIR /60 CSIR /60 CSIR /50 NOTE: Product performance tables include target values that have not been validated by testing. Information for internal reference only. * Motor Type: Optional ¹ Cooling: Static Rating Point 1 (ASHRAE 32) Evap. Temp.: -23,3 C / -10 F Return Gas Temp.: 32.2 C / 90 F Liquid Temp.: 32.2 C / 90 F Ambient Temp.: 32.2 C / 90 F Rating Point 2 (ASHRAE 32) Evap. Temp.: -6,7 C / 20 F Return Gas Temp.: 32.2 C / 90 F Liquid Temp.: 32.2 C / 90 F Ambient Temp.: 32.2 C / 90 F Rating Point 3 (ASHRAE 46) Evap. Temp.: -6,7 C / 20 F Return Gas Temp.: 35 C / 95 F Liquid Temp.: 46.1 C / 115 F Ambient Temp.: 35 C / 95 F Rating Point 4 (ASHRAE 46) Evap. Temp.: +7,2 C / 45 F Return Gas Temp.: 35 C / 95 F Liquid Temp.: 46.1 C / 115 F Ambient Temp.: 35 C / 95 F Oil Charge: 170ml Oil Type: POE Oil Viscosity (TCW413Y-DS8B and TCW413Y-FZ8B): 22 cst Oil Viscosity (Other models): 32 cst Cooling: FAN 11

12 R290 Compressor Performance - LBP Model Rating Point Efficiency (EER / COP) Voltage / Frequency Motor Type Displacement Weight Btu/h W Kcal/h Btu/Wh W/W Kcal/Wh (V / Hz) (cm³) kg lb TC1390U-LS1A /60 RSIR TC1413U-FZ7C /50 PTCCSR/*PTCSCR NOTE: Product performance tables include target values that have not been validated by testing. Information for internal reference only. * Motor Type: Optional R290 Compressor Performance - L/MBP Model Rating Point Efficiency (EER / COP) Voltage / Frequency Motor Type Displacement Weight Btu/h W Kcal/h Btu/Wh W/W Kcal/Wh (V / Hz) (cm³) kg lb TCW410U-GS8A TCW410U-DS8A TCW410U-FZ7C TCW413U-DS8A TCW413U-GS8A TCW415U-DS8A TCW415U-GS8A /60 CSIR / /60 CSIR /50 PTCCSR /60 CSIR /60 CSIR / /60 CSIR /60 CSIR /50 NOTE: Product performance tables include target values that have not been validated by testing. Information for internal reference only. * Motor Type: Optional R290 Compressor Performance - M/HBP Model Rating Point Efficiency (EER / COP) Voltage / Frequency Motor Type Displacement Weight Btu/h W Kcal/h Btu/Wh W/W Kcal/Wh (V / Hz) (cm³) kg lb TC4430U-FZ1A TC4425U-GS1A TC4440U-FZ1A /50 CSIR /60 CSIR / /50 CSIR NOTE: Product performance tables include target values that have not been validated by testing. Information for internal reference only. * Motor Type: Optional Rating Point 1 (ASHRAE 32) Evap. Temp.: -23,3 C / -10 F Return Gas Temp.: 32.2 C / 90 F Liquid Temp.: 32.2 C / 90 F Ambient Temp.: 32.2 C / 90 F Rating Point 2 (ASHRAE 32) Evap. Temp.: -6,7 C / 20 F Return Gas Temp.: 32.2 C / 90 F Liquid Temp.: 32.2 C / 90 F Ambient Temp.: 32.2 C / 90 F Rating Point 3 (ASHRAE 46) Evap. Temp.: -6,7 C / 20 F Return Gas Temp.: 35 C / 95 F Liquid Temp.: 46.1 C / 115 F Ambient Temp.: 35 C / 95 F Rating Point 4 (ASHRAE 46) Evap. Temp.: +7,2 C / 45 F Return Gas Temp.: 35 C / 95 F Liquid Temp.: 46.1 C / 115 F Ambient Temp.: 35 C / 95 F Oil Charge: 170ml Oil Type: POE Oil Viscosity (LBP and L/MBP): 10 cst Oil Viscosity (M/HBP): 32 cst Cooling: FAN 12

13 R600a Compressor Performance - LBP Model Rating Point Efficiency (EER / COP) Voltage / Frequency Displacement Weight Motor Type Btu/h W Kcal/h Btu/Wh W/W Kcal/Wh (V / Hz) (cm³) kg lb TC1385M-FZ3C /50 PTCSCR/*PTCCSR NOTE: Product performance tables include target values that have not been validated by testing. Information for internal reference only. * Motor Type: Optional R600a Compressor Performance - LBP (CECOMAF) Model Efficiency (EER / COP) Voltage / Frequency Displacement Weight Motor Type Btu/h W Kcal/h Btu/Wh W/W Kcal/Wh (V / Hz) (cm³) kg lb TC1385M-FZ3C /50 PTCSCR/*PTCCSR NOTE: Product performance tables include target values that have not been validated by testing. Information for internal reference only. * Motor Type: Optional Rating Point 1 (ASHRAE 32) Evap. Temp.: -23,3 C / -10 F Return Gas Temp.: 32.2 C / 90 F Liquid Temp.: 32.2 C / 90 F Ambient Temp.: 32.2 C / 90 F CECOMAF Evap. Temp.: -25 C / -13 F Cond. Temp.: 55 C / 131 F Return Gas Temp.: 32.2 C / 90 F Liquid Temp.: 55 C / 131 F Ambient Temp.: 32.2 C / 90 F Oil Charge: 170ml Oil Type: Mineral Oil Viscosity: 15 cst Cooling: FAN 13

14 Compressor Nomenclature and Dimensions TC Compressor Model Nomenclature TCW350U-DS6B TC W 3 50 U - DS 6 B Compressor Family (First 2 digits) Digit Number Refrigerant Run Capacitor Primary Refrigerant 1. Without RC TC Number of digits composing the cooling capacity U. R290 M. R600a 2. Optional to use RC 3. With RC Y. R134a 4. AC with Start + RC 5. Inverter Control Application Voltage 6. LST motor, with optional Start Capacitor 7. LST motor with Run Cap. and optional Start Cap. Evap. Temperat. Rating Point Motor Starting Torque 1. LBP -23,3 C / -10 F Normal Approved Voltage (V / Hz / P) FZ / 50 / 1 8. LST motor, with Start Cap. 9. LST motor, with Start Cap. and Run Cap. 2. LBP -23,3 C / -10 F High -23,3 C / -10 F W. L/MBP -6,7 C / 20 F Normal -23,3 C / -10 F X. L/MBP -6,7 C / 20 F High -6,7 C / 20 F 3. M/HBP +7,2 C / 45 F Normal -6,7 C / 20 F 4. M/HBP +7,2 C / 45 F High Z*. L/M/HBP -23,3 C / -10 F High Corresponding to the two first figures of the cooling capacity expressed in Btu/h. In this exemple total digits 3, with cooling capacity 50 means 500 Btu/h at 60 Hz DS / 60 / 1 GS. 220 / / 1 LS. 115 / 60 / 1 AE. 230 / 50 / 1 ES. 220 / 60 / 1 Version Control AIAI. A / D / G CuAI. B / E / H CuCu. C / F / J * Available under request Application Window Application Code Application Pressure Evaporating Temperature Range -40 ºF -31 ºF -22 ºF -13 ºF -4 ºF 5 ºF 14 ºF 23 ºF 32 ºF 41 ºF 50 ºF 59 ºF -40 ºC -35 ºC -30 ºC -25 ºC -20 ºC -15 ºC -10 ºC -5 ºC 0 ºC 5 ºC 10 ºC 15 ºC 1 & 2 LBP W & X L/MBP 3 & 4 M/HBP Z* L/M/HBP * Available under request 14

15 Compressor Dimensions (mm) European Model Universal Model First Dihedral First Dihedral 15

16 Compressor Dimensions (in) European Model Universal Model Third Dihedral Third Dihedral 16

17 TC Tube Connections Process Tube Discharge Tube Suction Tube Nominal Internal Diameter (mm) Suction Discharge Process B C Tolerance ± 0.05mm in all columns Nominal Internal Diameter (in) Illustrative Image Suction Discharge Process B C Tolerance ± 0.002in in all columns TC Tube Position Suction and Discharge Tubes Horizontal Suction and Discharge Tubes Vertical Process Tube Horizontal Process Tube Vertical *Notes: Only for TE Final design under development 17

18 TC Packaging What is in a Single Pack? Check List Compressor Istallation Instruction Relay Overload Start Cap. / Run Cap. (when applicable) Protective Cover Screw (when applicable) Grommet Capacitor Screw (when applicable) Mechanical Accessories Protective Cover Illustrative Images What is in an Electrical Box? Protective Cover Start / Run Capacitor Relay Overload Protective Cover Support and Screw Installation Instruction What is in a Multiple Pack? NM 96 Compressors per Pallet 24 compressors per layers 4 layers per pallet Installed connection box NL 150 Compressors per Pallet 30 compressors per layers 5 layers per pallet Not installed connection box NN 120 Compressors per Pallet 24 compressors per layers 5 layers per pallet Installed connection box SX 100 Compressors per Pallet 20 compressors per layers 5 layers per pallet Installed connection box Compressors in individual boxes NK 120 Compressors per Pallet 30 compressors per layers 4 layers per pallet Not installed connection box Illustrative Image 18

19 Installation Instruction Wiring Diagram Compressors with PTCSCR motor: The motors have a PTC starting device and a run capacitor. Their functioning is similar to the PSC motor. These compressors have a normal starting torque. Compressors with PTCCSR motor: The motor operation is similar to the CSR motor, except for the potential relay, which is replacedby the PTC device. 19

20 Compressors with RSIR motor: The motors have a normal starting torque and are designed for completely selfequalizing capillary tube systems. Compressors with CSIR motor: The motors have a high starting torque, using an electrolitic starting capacitor. Recommended for applications with capillary tube or expansion valve systems. Publication RG-TC /

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