Air Winches & Hoists. From 125 kg to 200 t capacity

Transcription

1 ir Winches & oists From 125 kg to 200 t capacity

2 ir Winches & oists The most comprehensive range of ir Winches, ir hain oists and OP andling Systems on the market 0.125t to 200t capacity. Setting the standards in winch and hoist technology, our lifting equipment are known throughout the eavy Industry, the Mining and Tunneling Industry, the Public Works and the Offshore rilling Industry for their reliability and safety. ir Winches & oists Table of ontents Liftstar & Pullstar ir Winches... 5 LIFTSTR lifting air winches... 7 PULLSTR pulling air winches... 8 LS2-150RLP dedicated ManRider ir Winches 150 kg to 10 t F Infinity ir Winches... 1 Utility ir Winches Guideline and Podline ir Winches ual Rated Offshore ManRider ir Winches F150Gi-MR edicated ManRider...2 L & ML ir hain oists ook & Trolley Mount oists ir oists 125 kg to 100 t Liftchain ir hain oists... 3 ook-mount onfiguration Trolley-Mount onfiguration Low-eadroom onfiguration "Miner" Series OP andling Systems... 8 OP andling Systems 25 t to 200 t S Series S Series Manual Equipment Manual Equipment 50 kg to 20 t L5 and SL Manual Lever oists VL2 Manual and hain oists SM Manual hain hoists and P & Pullers... 6 PT & GT Series Manual Trolleys dditional Information Winch heck List oist heck List ir Winches & oists ir Winches & oists 3

3 ir Winches The Ingersoll Rand line of air winches combines the best ideas and innovations resulting from over 200 years of experience in solving the most challenging lifting, pulling and positioning applications in the world s toughest industries. Our air winches are manufactured in either ouai, France (gear type motor winches) or ent, Washington, US (piston type motor winches). Enjoy the wide selection offered by these two lines and choose the model that best fits your application. Liftstar & Pullstar Series ir Winches t Load apacity esigned to work in difficult environments, these winches feature a low maintenance, highly reliable gear motor with high torque output that translates into smooth starts and stops. Their rugged and compact design makes them ready to take on your most challenging applications. LIFTSTR (LS) models are designed for lifting applications with a 5:1 design factor at rated capacity. PULLSTR (PS) models are designed for pulling applications with a 3.5:1 design factor. They come standard with a drum disengaging clutch for free spooling unloaded wire rope. Reliable gear motor Its unique design with only two moving parts makes it ideal for severe applications in hot, cold, dusty, dirty, explosive and wet conditions. Less sensitive than other motors to long storage period or long period with no use. Virtually maintenance free and reduced downtimes. Rugged construction Originally designed for the mining industry, the LS and PS winches are very robust and durable. ast iron and steel construction. Meets worldwide standards European standards FEM and FEM 1001 for lifting. U.S. standard SME/NSI uty rating FEM 1m / ISO M3. Features Light weight and compact design. Easy to carry. Robust steel construction. utomatic self-adjusting disc brake. Reliable gear type air motor in composite material. igh efficiency planetary gear box. Flameproof by nature. Low noise level, quiet operation. Variable speed and precise positioning though direct control lever with "lift & shift" system with automatic return to neutral position or through progressive remote pendent. LS2000R-L-G eclutchable drum on Pullstar haulage versions for free spooling. Individually load tested before shipment elivered with manufacturer's test certificate. Liftstar Pullstar E marked models are compliant with the latest European machinery directive No 2006/2/E and the European standard for power driven winches EN These models include as standard the following safety features: rum guard Emergency stop with main air shut-off valve as per EN 18. Overload protection (LS models only) Upper / lower limit switches (LS models only) E declaration of conformity. Liftstar and Pullstar winches are, by design, particularly suitable for use in potentially explosive atmospheres, unlike electric winches. They are classified as standard as equipment category 2 for applications in zone 1 and 2 (as per TEX 9/9/E directive for surface industry). TEX marking: Ex II 2 G c II 135 X. For the mining industry they can be fitted with an optional package to comply with requirements of equipment category M2 (consult us). ir Winches & oists 5

4 Liftstar & Pullstar Series ir Winches t Load apacity Liftstar & Pullstar Series ir Winches t Load apacity LIFTSTR Lifting Series LIFTSTR winches are designed with a 5:1 minimum safety factor at rated capacity. LIFTSTR winch always lifts its rated capacity at any layers of rope. LIFTSTR winch is designed so that the line speed remains constant on all layers when lifting its nominal load. The drums are generously dimensioned to obtain a minimum drum to rope diameter of 18:1 to avoid excessive bending of the wire rope thus increasing its life time. The rope storage capacities correspond to the maximum length of rope which can theoretically be stored onto the drum (calculated with wire rope tightly wound at full drum). The rated "working" rope capacity leaves a free space of 1.5 times the nominal rope diameter from the top of the drum flanges (as per the European standard EN ). This helps preventing the wire rope from running off the drum flanges during operation. PULLSTR Pulling Series PULLSTR winches are designed with a 3.5:1 minimum safety factor at rated capacity. The rated capacity of the PULLSTR winches is calculated at the lowest rope layer on the drum. It corresponds to the maximum pulling force allowed. Refer to detailed curves on page 8 to get corresponding pulls / speeds at different layers. Pulling winches are intended for use on horizontal surfaces with no or insubstantial inclination. PULLSTR are fitted as standard with a free spooling clutch for rapid manual rope unwinding. The manual clutch is secured against unintended operation. Top layer rating * (i.e. drum flange diameter less 1.5 times the rope diameter) Mid-drum * Lowest layer * * On LIFTSTR winches the lifting speed with rated load is constant at all layers. Top layer Maximum speed capacity with minimum pull. Mid-drum Lowest layer rating orresponds to the maximum pulling force allowed on PULLSTR winches. LIFTSTR Lifting ir Winches Reliable and safe, this modern range of winches is designed for harsh environments. They can be equipped with many options for effective adaptation to your application (see pages 9 and 10 for details). See dimensions on page 11. LS2-600R-L-E LS1500RG-L-E LS5000RG-L-E Specifications at 6.3 bar dynamic pressure (when winch is running) Working pressure range 5 to 7 bar. s per European standard EN Group of mechanism as per FEM 1m / ISO M3. Rated capacity at TOP LYER (kg) LIFTING SPEE T RTE LO at top rope at lowest rope layer (m/min) layer (m/min) LS Portable Series Lifting Ratings at 5:1 esign Factor LS2-300R LS2-300RG LS2-600R LS2-600RG LS-1500R LS-1500RG LS eavy Series Lifting Ratings at 5:1 esign Factor LS2000R LS2000RG LS5000R LS5000RG (1) Measured with recommended rope diameter (see table below). Rated ir consumption Sound level as Net with rated load per EN weight of layers (1) (m3/min) d() (kg) Liftstar Pullstar Rope capacity with recommended rope diameter For storage capacities with other rope diameters, use our "drum storage calculator" at the following web address: Minimum rope breaking force (kn) Recommended rope diameter (mm) umulated working rope capacities in meters (2) with REOMMENE ROPE IMETER Layer 1 Layer 2 Layer 3 Layer Layer 5 Layer 6 Layer 7 Max. rope storage capacity (m) LS2-600R-L-E PS200R-L-E PS10000R-L LS Portable Series Lifting Ratings at 5:1 esign Factor LS2-300R LS2-300RG LS2-600R LS2-600RG LS-1500R LS-1500RG LS eavy Series Lifting Ratings at 5:1 esign Factor LS2000R LS2000RG LS5000R LS5000RG (2) s per EN 192-1, the working rope capacity leaves a free space of at least 1.5 times the nominal rope diameter from the top of the drum flanges. 6 ir Winches & oists ir Winches & oists 7

5 Liftstar & Pullstar Series ir Winches t Load apacity Liftstar & Pullstar Series ir Winches t Load apacity PULLSTR Pulling ir Winches Intended for use on horizontal surfaces with no or insubstantial inclination, the PULLSTR winches are fitted as standard with a free spooling clutch for rapid manual rope unwinding. See dimensions on page kg Use area PS2-1000R and PS2-1000RG Rope 6.5 mm Ø First layer Top layer Main options for both Portable and eavy Series Liftstar Pullstar Speed in m/min PS2-1000R-P5M-E Specifications at 6.3 bar dynamic pressure Working pressure range 5 to 7 bar. s per European standard EN Group of mechanism as per FEM 1m / ISO M3. Pulling force: Lowest / top layer (kg) Rated ir consumption Sound level as Net with rated load per EN weight of layers (1) (m3/min) d() (kg) PS Portable Series Pulling Ratings at 3.5:1 esign Factor PS2-1000R PS2-1000RG PS200R PS200RG / / / / PS eavy Series Pulling Ratings at 3.5:1 esign Factor PS000R PS000RG PS10000R PS10000RG 000 / / (2) / / (1) Measured with recommended rope diameter (see table below). (2) For PS000RG, line pulls are reduced by 10% and line speeds are increased by 10%. Rope capacity with recommended rope diameter For storage capacities with other rope diameters, use our "drum storage calculator" at the following web address: Minimum rope breaking force (kn) Recommended rope diameter (mm) PS200RG-L-E 200 kg 2000 umulated working rope capacities in meters (3) with REOMMENE ROPE IMETER Layer 1 Layer 2 Layer 3 Layer Layer 5 Layer 6 PS Portable Series Pulling Ratings at 3.5:1 esign Factor PS2-1000R PS2-1000RG PS200R PS200RG PS eavy Series Pulling Ratings at 3.5:1 esign Factor PS000R PS000RG PS10000R PS10000RG Max. rope storage capacity (m) (3) s per EN 192-1, the working rope capacity leaves a free space of at least 1.5 times the nominal rope diameter from the top of the drum flanges ton ton Speed in m/min 8 6 Use area Use area Speed in m/min Use area First layer First layer First layer PS200R and PS200RG Rope 10 mm Ø Top layer PS000R and PS000RG (2) Rope 13 mm Ø Top layer PS10000R and PS10000RG Rope 20 mm Ø Top layer Speed in m/min rum guard on PS200R PS control on PS2-1000R Í Limit switches on LS5000R rum guard Prevents the operator from inadvertent contact with winch moving parts elivered as standard on all E compliant versions. Top and bottom limit switches utomatically stops the winch when the travel exceeds the pre-determined working distance. Enclosed mechanism is environmentally protected. Needs to be adjusted on site as per customer configuration/application - elivered as standard on Liftstar lifting Series in E compliant version. Main options for eavy Series only Rope press roller assembly Presses the wire rope onto the drum to improve winding, especially at no load conditions. omposite rollers ride on galvanised steel guides for maximum wear and corrosion resistance. Grooved drum Ensures better rope spooling than plain drum. llows a greater rope fleet angle up to 2. rum auto brake with skid frame or drum auto brake plus disc brake with skid frame drum auto brake is available instead of the internal disc brake or as a second brake. (comes with a skid frame). The auto drum brake works independently from the internal disc brake for extra safety. Í rum brake with skid frame on LS2000R Limit switches on LS600R LS5000R with emergency stop Emergency stop llows the operator to quickly and safely stop the winch in case of an emergency situation. Pressing the e-stop button closes a shut-off valve which stops the main air from entering into the motor, brake is applied automatically - elivered as standard on all E compliant versions. Pneumatic overload protection utomatically stops the winch in case of overload exceeding % of safe working load and brake is automatically activated - elivered as standard on Liftstar winches in E compliant version. Remote ontrol The LS and PS Series can be remote controlled by PS progressive remote pilot pendent up to 20 meters. This pendent is available in both alloy and cast iron versions and can include an emergency stop. Spooling device on LS5000R LS2000R with overload protection utomatic spooling device utomatically guides back and forth the rope across the drum to ensure proper rope spooling when rope fleet angle exceeds 2. voids dangerous rope built-up situations. 8 ir Winches & oists ir Winches & oists 9

6 Liftstar & Pullstar Series ir Winches t Load apacity Liftstar & Pullstar Series ir Winches t Load apacity LIFTSTR and PULLSTR Series Ordering Menu To order your winch, specify complete model code as shown below: LIFTSTR lifting winches in E version are fitted as standard with: drum guard pneumatic overload protection device emergency stop valve (main air shut-off) rotary limit switches (top and bottom). PULLSTR pulling winches in E version are fitted as standard with drum guard and emergency stop valve (main air shut-off). LIFTSTR and PULLSTR Portable Series: L S R G L P J 1 2 E LS2-300R LS2-600R LS1500R Series and capacity LIFTSTR 300 kg LIFTSTR 600 kg LIFTSTR kg PS2-1000R PULLSTR kg PS200R PULLSTR 2 00 kg TEX compliance No letter = s standard - TEX compliance for group II, surface industry M = TEX compliance package for group I, mining industry (on request) - only for LS1500R and PS200R rum No letter = Standard G Long drum ontrol type L Lever control P lloy precision PS pendent PR ast iron precision PS pendent ontrol length XM ontrol length in metres e.g. 5M (only when with pendent control) Options M Low temperature design (-20 NV). Includes 3.1 material traceability certificates. G rum guard for non-e models. igh temp. motor (60 to 85 ). J irline accessories (1) M 3.1 material traceability certificates as per EN 1020 on main load bearing parts. P Marine paint finish. QZ Offshore paint including sandblasting. W1 S witness test. W2 NV witness test. W3 LRS witness test. W lient witness of load test. LIFTSTR and PULLSTR Series imensions in mm no. E s LS2-300R-E, LS2-600R-E LS2-300RG-E, LS2-600RG-E PS2-1000R-E PS2-1000RG-E Non E s LS2-300R, LS2-600R LS2-300RG, LS2-600RG PS2-1000R PS2-1000RG no. E s LS1500R-E LS1500RG-E PS200R-E PS200RG-E Non E s LS1500R LS1500RG PS200R PS200RG ± 5 = 216 = = 287 = Limit switches (standard on LIFTSTR E models) Rope entry 25 Ø 231 Ø 10 Mounting: x 11 mm Ø holes Limit switches (standard on LIFTSTR E models) Emergency stop device (standard on all E models) Rope entry Mounting: x 13 mm Ø holes Ø 290 Ø (E models) (E models) 22 Emergency stop device (standard on all E models) ir inlet 3/ SP Oil level ir inlet 3/ SP Overload Protection (standard on LIFTSTR E models) Liftstar Pullstar LIFTSTR and PULLSTR eavy Series: L S 0 LS2000R LS5000R ompliance with the European machinery directive -E LIFTSTR (LS) lifting models. -E For PULLSTR (PS) pulling models R G P 5 M P E Series and capacity LIFTSTR kg LIFTSTR kg PS000R PULLSTR 000 kg PS10000R PULLSTR kg TEX compliance No letter = s std. - TEX compliance for group II - surface industry M = TEX compliance package for group I - mining industry (on request). rum No letter = Standard G Long drum L P ontrol type Lever control lloy precision PS pendent PR ast iron precision PS pendent (1) dd 1 for filter, 2 for lubricator, 3 for regulator (e.g. J12). For protection during shipment and due to the wide range of installation variables, the airline accessories are shipped loose for client installation. Ingersoll Rand strongly recommends using drum guards with all winches to prevent inadvertent contact with winch moving parts. ontrol length XM ontrol length in metres e.g. 5M (only when with pendent control) Options M Low temperature design (-20 NV). Includes 3.1 material traceability certificates. FF Skid frame + auto drum + disc brakes F rum auto brake and skid (no disc) G rum guard for non-e models. igh temp. motor (60 to 85 ) J irline accessories (1) Skid frame L utomatic spooling device M 3.1 material traceability certificates as per EN 1020 on main load bearing parts P Marine paint finish QZ Offshore paint including sandblasting R Press roller W1 S witness test W2 NV witness test W3 LRS witness test W lient witness of load test 16 rum grooving ( = rope diameter in mm) ompliance with the European machinery directive -E For LIFTSTR (LS) lifting models. -E For PULLSTR (PS) pulling models. no. E s LS2000R-E LS2000RG-E PS000R-E PS000RG-E Non E s LS2000R LS2000RG PS000R PS000RG no. E s LS5000R-E LS5000RG-E PS10000R-E PS10000RG-E Non E s LS5000R LS5000RG PS10000R PS10000RG imensions are subject to change without notice. Please contact lient Services for certified prints (with drum guard) 227 Mounting: x 18 mm Ø holes (with drum guard) 350 Emergency stop device (standard on all E models) Emergency stop device (standard on all E models) Limit switches (standard on LIFTSTR E models) Rope entry Limit switches (standard on LIFTSTR E models) Rope entry Overload Protection (standard on LIFTSTR E models) Ø 680 Mounting: 8 x 21 mm Ø holes Ø Oil Ø 2 (G = Ø 273) (E models) Ø 368 Oil 650 ir inlet 1 1/ SP (E models) ir inlet 1 1/ SP Overload Protection (standard on LIFTSTR E models) ir Winches & oists ir Winches & oists 11

7 Liftstar & Pullstar Series ir Winches t Load apacity Liftstar & Pullstar Series ir Winches t Load apacity LS2-150RLP edicated ManRider The LS2-150RLP pneumatic ManRiding winch is specially designed for safe and reliable personnel lifting operations by means of a safety harness on offshore rigs and platforms in a heavy duty and critical offshore working environment. It is designed to meet the latest NP and European machinery directives and is type approved by NV. It is delivered with the E mark and an E declaration of conformity. Remote control option The LS2-150RLP can be remote controlled by progressive pilot pendent up to 20 m. This pendent is available in both alloy and cast iron and includes the emergency stop. utomatic spooling device option It automatically guides back and forth the rope across the drum to ensure proper rope spooling when rope fleet angle exceeds 2. Liftstar Pullstar PS remote control pendent utomatic spooling device Features: LS2-150RLP-L-E esign factor 10:1 on main load bearing parts. Gear type air motor high starting torque good spotting capability. igh efficiency planetary gear box, totally enclosed within the drum. Internal automatic multi-disc brake, fully enclosed, plus external automatic drum band brake. The band brake is manufactured from stainless steel for superior corrosion protection. In case of power failure, both the band brake and the disc brake will automatically apply. Overload protection, acting at 130% of SWL with automatic activation of brakes. Emergency stop device acting directly on the main air supply. Slack wire detector automatically stops the winch from paying out in case of slack wire - designed for vertical rope entry. Roller in composite material. Top and ottom limit switches stops the winch when the travel exceeds the pre-determined working distance. ssisting spooling device presses the wire rope onto the drum to improve winding, specially at no load condition. Rugged stainless steel drum guard meets stringent European standard EN953. elical grooved drum allows greater fleet angle up to 2 designed for 10 mm wire rope. Variable speed control with "press and shift" lever. Prevents accidental throttle movements. Pre-equipped emergency device allows both lifting and lowering of the winch in case of main power failure. onnects to a nitrogen bottle (nitrogen bottle as an option). FRL package mounted directly on the operator side of the winch. Marine paint for corrosion protection. esign temperature = -20. Suitable for zone 1 and 2 as per TEX directive 9/9/E FEM lassification m. Specifications at 6.3 bar dynamic pressure (when winch is running) s per NV regulations Ordering menu To order your winch, specify complete model code as shown below: LS2-150RLP Series LS2-150RLP LIFTSTR 150 kg Manrider L M Q Z R E ontrol type L Lever control P lloy precision PS pendent PR ast iron precision PS pendent ontrol length XM ontrol length in metres e.g. 5M (only when with pendent control Max. length 20 m) Options L utomatic spooling device M Material traceability certificate as per EN on main load bearing parts. N5 (1) NV certification (uilt under NV survey). QZ Offshore paint including sandblasting. R Nitrogen bottle (200 bar/10 litres) with regulator (2). W1 S witness test. W2 NV witness test. W3 LRS witness test. W lient witness of load test E conformity -E ompliance with the European machinery directive (1) Includes option codes "M" and "W2". The NV certification includes final inspection with performance / load testing, NV "product certificate" attesting the compliance of the unit as per the NV type approval requirements, review of the fabrication documentation and supply of 3.1 Material traceability certificates. (2) llows a 50 meter lowering distance or a 25 m lifting distance. Filter-regulator-lubricator combination Rope entry 28 Slack wire detector ir inlet 3/ SP Emergency stop device Rope capacity in meters For personnel lifting winches, the working rope capacity corresponds to the max. storage capacity les 2.5 layers (i.e. less 25 mm for 10 mm dia. rope) LS2-150RLP Rated capacity at top layer (kg) Minimum rope breaking force (kn) 15 LIFTING SPEE T RTE LO at top rope at lowest rope layer (m/min) layer (m/min) Recommended rope diameter (mm) 10 Rated ir consumption Sound level as Weight with rated load per EN without rope of layers (m3/min) d() (kg) Lifting Ratings at 10:1 esign Factor LS2-150RLP umulated working rope capacities in meters with REOMMENE ROPE IMETER Layer 1 Layer Maximum rope storage capacity (m) TEX marking Ex II 2 G c II 135 X Number of layers Ø 50 Ø 32 imensions in mm Limit switches Press roller Emergency inlet 3/ SP Mounting: x 18 mm Ø holes imensions are subject to change without notice. Please contact lient Services for certified prints ir Winches & oists ir Winches & oists 13

8 F Infinity Series ir Winches t Load apacity F Infinity Series ir Winches t Load apacity Setting the standards in winch technology with time savings, and enhanced safety, Ingersoll Rand F Infinity air winches are known throughout the world for their rugged dependability and quality in the harsh environments. Featuring heavy duty piston motors, internal gear boxes and fabricated steel frames, F Infinity winches can be made in a variety of configurations to suit particular applications. Utility ir Winches esigned for offshore and harsh industrial environments the robust F Infinity utility winches are available with several drum widths and can be equipped with many options for effective adaptation to your application (see pages 20 to 23 for details). Features Rugged and compact design 5:1 design factor at rated load. Minimum 18:1 drum diameter to wire rope diameter ratio reduces wire rope wear. ompact gearbox-in-drum design. Group of mechanism as per FEM: 5m. Standard design temperature range is 0 through 60. "Lift to shift" winch mounted lever throttle. Lifting lugs designed for lifting weight of winch plus full drum of wire rope. Powerful radial piston air motor Positive starting torque. Variable speed control. Precision spotting control at slow speeds. Superior reliability in harsh environments. Internal splash lubrication. Multiple brake configurations Manual drum brake standard (F10i auto disc is standard). Optional auto drum brake and /or auto disc available. Enclosed automatic oil bath "wet" disc brake is fully sealed against salt spray, dirt or moisture and provides trouble-free operation over thousands of lifting cycles. Note: Ingersoll Rand recommends automatic brakes when winches are used for lifting. Meets worldwide standards European standards FEM 5M for lifting. U.S. standard NSI / SME 30.7 uty rating FEM 1m / ISO M3. Most models either carry or have pending esign pproval by et Norske Veritas (NV) and/or the merican ureau of Shipping (S). F5i-21J1235L-E F Infinity.E. marked models are compliant with the latest European machinery directive No 2006/2/E and the European standard for power driven winches EN These models include as standard the following safety features: rum guard Overload protection Emergency stop with main air shut-off valve as per EN 18 Upper / lower limit switches utomatic brake Regulator Exhaust muffler E declaration of conformity. F Infinity winches are, by design, particularly suitable for use in potentially explosive atmospheres, unlike electric winches. They are classified as standard as equipment category 2 for applications in zone 1 and 2 (as per TEX 9/9/E directive for surface industry). TEX marking: Ex II 2 G c II 135 X. Specifications at 6.3 bar dynamic pressure (when winch is running) Working pressure range 5 to 7 bar. s per European standard EN Group of mechanism as per FEM 5M Rated capacity LIFTING SPEE T RTE LO Stall RTE RUM at TOP LYER at top rope at lowest rope pull PITY/ (kg) layer (m/min) layer (m/min) (kg) Rope diameter (1) F Infinity Utility ir Winches / Standard Flange Lifting Ratings at 5:1 esign Factor F2i F2i-16 F2i-20 F2i-2 F2.5i-8 F2.5i-12 F2.5i-16 F2.5i-20 F2.5i-2 F5i-16 F5i-20 F5i-2 F5i-30 F5i-36 F7i-20 F7i-2 F7i-30 F7i-36 F7i-2 F10i-2 F10i-30 F10i-36 F10i-0 F5Ti-16 F5Ti-20 F5Ti-2 F5Ti-30 F5Ti-36 F7Ti-20 F7Ti-2 F7Ti-30 F7Ti-36 F7Ti-2 Top layer rating * (i.e. drum flange diameter less 1.5 times the rope diameter) * F Infinity winches will always lift the rated load at any layer of wire rope) F7i-21G 13m / Ø 13mm 193m / Ø 13mm 28m / Ø 13mm 298 m / Ø 13mm 6m / Ø 16mm 99m / Ø 16mm 13m / Ø 16mm 168m / Ø 16mm 203m / Ø 16mm 188m / Ø 19mm 237m / Ø 19mm 287m / Ø19mm 361m / Ø 19mm 35m / Ø 19mm 221m / Ø 22mm 268m / Ø 22mm 337m / Ø 22mm 07m / Ø 22mm 77m / Ø 22mm 317m / Ø 28mm 00m / Ø 28mm 8m / Ø 28mm 539m / Ø 28mm F Infinity Utility ir Winches / Tall Flange Lifting Ratings at 5:1 esign Factor 60m / Ø 19mm 580m / Ø 19mm 701m / Ø 19mm 882m / Ø 19mm 1063m / Ø 19mm 27m / Ø 22mm 517m / Ø 22mm 651m / Ø 22mm 785m / Ø 22mm 919m / Ø 22mm ir consumption Sound level as with rated load per EN (m3/min) d() Net weight (2) (kg) F Infinity (1) Recommended rope diameter Number of layers and maximum storage rope capacities on following page. (2) For models with automatic disc brake and lever control. 1 ir Winches & oists ir Winches & oists 15

9 F Infinity Series ir Winches t Load apacity F Infinity Series ir Winches t Load apacity Utility ir Winches Rope capacity with recommended rope diameter For storage capacities with other rope diameters, use our "drum storage calculator" at the following web address: Guideline and Podline ir Winches s offshore oil drilling heads into deeper waters, Ingersoll Rand Guideline and Podline winches are prepared to follow. These specially configured versions of the F7Ti tall flange air winch feature: Top layer rating * (i.e. drum flange diameter less 1.5 times the rope diameter) The working rope capacity leaves a free space of at least 1.5 times the nominal rope diameter from the top of the drum flanges (EN standard) Minimum rope breaking force (kn) Recommended rope diameter (mm) umulated working rope capacities in meters (1) with REOMMENE ROPE IMETER Layer Max. rope storage capacity (m) Top layer ratings insure "lift at any layer" capability mm drum flange height and length for maximum wire rope capacity. Other drum flange lengths are available. Marine 812 ("P" option) corrosion resistant marine finish paint. Locking dog, easy to operate, trouble free and maintenance friendly. Winch mounted throttle for precise load control. Internal oil bath, automatic disc brake, protected from the elements. F Infinity F Infinity Utility ir Winches / Standard Flanges Lifting Ratings at 5:1 esign Factor F2i F2i-16 F2i-20 F2i-2 F2.5i-8 F2.5i-12 F2.5i-16 F2.5i-20 F2.5i-2 F5i-16 F5i-20 F5i-2 F5i-30 F5i-36 F7i-20 F7i-2 F7i-30 F7i-36 F7i-2 F10i-2 F10i-30 F10i-36 F10i-0 F5Ti-16 F5Ti-20 F5Ti-2 F5Ti-30 F5Ti-36 F7Ti-20 F7Ti-2 F7Ti-30 F7Ti-36 F7Ti-2 (1) s per EN See dimensions on pages 26 and F Infinity Utility ir Winches / Tall Flanges Lifting Ratings at 5:1 esign Factor Specific to the F7TiGL Guideline winch: lower gear ratio and switching valve arrangement with pressure regulator preset for unmanned lowering of sub-sea equipment. In guideline mode, a pressure regulator can be set to adjust the tension. Simply flipping a lever switches the winch from utility to guideline mode. In this mode, the winch can be overhauled at speeds up to 28 m/min. See dimensions on page 27. Rope capacity with recommended rope diameters Minimum rope breaking force (kn) Recommended rope diameter (mm) Lifting Ratings at 5:1 esign Factor 13 F7Ti-GL F7Ti-PL F7Ti-GL Specifications at 6.3 bar dynamic pressure (when winch is running) Working pressure range 5 to 7 bar. s per European standard EN Group of mechanism as per FEM 5M Rated capacity LIFTING SPEE T RTE LO at TOP LYER at top rope at lowest rope (kg) layer (m/min) layer (m/min) Lifting Ratings at 5:1 esign Factor F7Ti-GL2 F7Ti-PL RTE RUM PITY/ Rope diameter (1) 556m / Ø 13mm 293m / Ø 16mm umulated working rope capacities in meters (2) with REOMMENE ROPE IMETER Layer Mid drum Max. working capacity (25th layer) (20th layer) (15th layer) (1th layer) (25th layer) (20th layer) (15th layer) (1th layer) (2) s per EN 192-1, the working rope capacity leaves a free space of at least 1.5 times the nominal rope diameter from the top of the drum flanges. Stall pull (kg) (1) With recommended rope diameter. See below for drum capacities with other rope diameters. Guideline mode control Locking dog ir consumption Sound level as with rated load per EN (m3/min) d() Net weight (kg) Max. rope storage capacity (m) ir Winches & oists ir Winches & oists 17

10 F Infinity Series ir Winches t Load apacity F Infinity Series ir Winches t Load apacity ual Rated Offshore ManRider ir Winches Ingersoll Rand s offering of dedicated and dual purpose (utility & personnel lifting) ManRider winches are known worldwide as the standard for meeting the toughest personnel lifting requirements in the industry. Most of these rugged, oilfield tough winches either carry or have pending design approval by et Norske Veritas (NV) and/or the merican ureau of Shipping (S). Fully type approved models to meet NV - OS-E101 and S - S are available upon request. Infinity winches also meet U SE and PS regulations for personnel lifting applications. Meeting world standards ertified to those standards. rilling rigs and platforms are used all over the world and come under numerous and diverse regulations. Ingersoll Rand builds to regional and global specifications and our winches can be certified by et Norske Veritas (NV), and the merican ureau of Shipping (S). Type approval comprehensive design review by a third party addresses intended service, applications, ratings, design calculations, load bearing components, product specifications, and service restrictions or limitations. Plant surveys verify quality control procedures. Type pproval certificate is then issued for specific units. Specifications for manriding applications at 6.3 bar dynamic pressure Working pressure range 5 to 7 bar. s per NV regulations Group of mechanism as per FEM 5M F2.5i-MR12M1P-E. Specifications for utility applications at 6.3 bar dynamic pressure Working pressure range 5 to 7 bar. s per European standard EN Group of mechanism as per FEM 5M Rated capacity LIFTING SPEE T RTE LO at TOP LYER at top rope at lowest rope (kg) layer (m/min) layer (m/min) Lifting Ratings at 5:1 esign Factor F2i-MR12M... F2i-MR2M F2.5i-MR12M... F2.5i-MR2M F5i-MR16M... F5i-MR2M (3) With recommended rope diameter. Stall pull (kg) RTE RUM PITY/ Rope diameter (3) 17m / Ø 13mm 301m / Ø 13mm 17m / Ø 13mm 301m / Ø 13mm 188m / Ø 19mm 287m / Ø 19mm ir consumption Sound level as with rated load per EN (m3/min) d() Rope capacity with recommended rope diameter / Utility applications For storage capacities with other rope diameters, use our "drum storage calculator" at the following web address: F2i-MR12M... F2i-MR2M... F2.5i-MR12M... F2.5i-MR2M... F5i-MR16M... F5i-MR2M... () s per EN Minimum rope breaking force (kn) Recommended rope diameter (mm) umulated working rope capacities in meters () with REOMMENE ROPE IMETER Layer Net weight (kg) Max. rope orresponding storage capacity (m) of layers F Infinity Rated capacity at TOP LYER (kg) Lifting Ratings at 8:1 esign Factor F2i-MR12M F2i-MR2M... F2.5i-MR12M F2.5i-MR2M... F5i-MR16M F5i-MR2M... (1) With recommended rope diameter. LIFTING SPEE T RTE LO at top rope at lowest rope layer (m/min) layer (m/min) Stall pull (kg) RTE RUM PITY/ Rope diameter (1) 118m / Ø 13mm 22m / Ø 13mm 118m / Ø 13mm 22m / Ø 13mm 151m / Ø 19mm 230m / Ø 19mm ir consumption Sound level as with rated load per EN (m3/min) d() Rope capacity with recommended rope diameter / Manriding applications For storage capacities with other rope diameters, use our "drum storage calculator" at the following web address: Net weight (kg) See dimensions on page 28. TIP: What features make a winch a ManRider? Minimum design factors of 8:1 ual brakes rum guards esign preview certs and data books upon request (when requested at time of order) F2i-MR12M... F2i-MR2M... F2.5i-MR12M... F2.5i-MR2M... F5i-MR16M... F5i-MR2M... Minimum rope breaking force (kn) Recommended rope diameter (mm) umulated working rope capacities in meters (2) with REOMMENE ROPE IMETER Layer Max. rope orresponding storage capacity (m) of layers nd, depending on where in the world it will be used E certifications Overload devices Slack wire detectors Limit switches Emergency shut-offs Emergency lowering devices Spooling devices (2) s per.n.v. 18 ir Winches & oists ir Winches & oists 19

11 F Infinity Series ir Winches t Load apacity F Infinity Series ir Winches t Load apacity F Infinity Series - Main Options utomatic drum brake E package options The above options are included as standard equipment in all E marked winches. They are also available as separate options on non-e winches. The automatic brake is a compulsory equipment for all E models but it can be an automatic disc brake or an automatic band brake. Please select the automatic brake option from the brake section (see ordering menu) and add to the E package option. rum guard: prevents the operator from inadvertent contact with winch moving parts. Top and bottom limit switches: automatically stops the winch when the travel exceeds the pre-determined working distance. The mechanism is environmentally protected. Needs to be adjusted on site as per customer configuration/ application. Pneumatic overload protection with emergency stop: the overload protection automatically stops the winch in case of overload exceeding % of safe working load and brake is automatically activated. The emergency stop allows the operator to quickly stop the winch in case of an emergency situation. Pressing the e-stop button closes a shut-off valve which stops the main air from entering into the motor, brake is applied automatically. Exhaust mufflers (for motor and control): they consistently reduce the noise level without measurable loss of power. Easy to clean or replace. Other options available Remote control irline accessories rum guard ( option) Limit switches (option S) Overload protection with emergency stop rum locking pin Rope press roller Exhaust mufflers (option J5) Remote pilot pendent throttle The F Infinity Series can be remote controlled by PS progressive remote pilot pendent up to 20 meters. This pendent includes an emergency stop on the E version. rum locking dog (option L) llows to secure the drum for applications that require to maintain loads for long periods. irline accessories (options J1, J2 and J3) good air quality is a key factor for the longevity and the proper functioning of your equipment. These airline accessories, such as filter, regulator and lubricator are specially adapted to our F Infinity winch for optimal performance. Rope press roller assembly (option V) The press roller minimizes tangles and "birdnesting" of the wire rope and increases its life. Other options available (continued) Grooved drum onstruction cage Electric-over-air pendent control system (control option 5XX) Pendent ontrol E-Strop ial-in speed control ontrol buttons Joystick lever type control Variable speed lever E-stop Optional pendent for secondary local control This updated remote control allows unlimited distance between the operator and winch or hoist without the excessive pressure drops, quick exhaust valves and resultant delays found in air control lines. On pendent controls, dialing-in an electrical setting determines the speed. Push buttons provide pay-in or pay-out. For variable Grooved drum Ensures better rope spooling than plain drum. llows a greater rope fleet angle up to 2. onstruction cage (option E) Makes using, storing and protecting winches easier than ever. ustom designs for any winch welcome. djustable ccu-spool system (option Q) See description on following page. speed control, the control buttons are depressed and the dial-in knob provides proportional control. The joystick lever control provides traditional winch style variable speed in a hand held or wall mounted control box. Standard features Portable, easy to hold control pendent. NEM control box and pendent. olding down the control button and turning the ial-in control provides variable speed. utomatic return-to-centre when joystick is released. Emergency stop button on control enclosure. Unlimited control length. Requires pilot control valve chest for field retrofit. daptable to most winch models and ercu-link hoists. F Infinity 20 ir Winches & oists ir Winches & oists 21

12 0 0 F Infinity Series ir Winches t Load apacity F Infinity Series ir Winches t Load apacity ccu-spool adjustable level wind (option Q) ccu-spool on E winch Features and benefits ccu-spool replaces the need for conventional level winding systems. It is available as optional equipment for Ingersoll Rand F Infinity winch Series (except for F150Gi manriding model). The pressure activated sensor drive is self adjusting, eliminating the wear and timing issues inherent in diamond screw designs. This system compensates for fleet angles between 1.5 to 26. eavy duty radial piston drive motor. Fully enclosed oil bath gearbox. Precision cut rack and pinion drive assembly. Field adjustable to accommodate a variety of wire rope take-off angles. onfigures for both overwound and underwound wire rope take-off. ccepts a range of wire rope sizes without any adjustments to system. Manual override of controls for no-load spooling. ccu-spool comes with an independent remote pilot pendent control, allowing the drive head to be moved when the winch is not operating. Promotes uniform and even spooling of wire rope. Reduces bird nesting and associated problems such crushing and abrasion. 2 hp radial piston drive motor. Fully enclosed oil bath gear box Overwound (ase) Motor end 280 Precision cut rack & pinion drive assembly ow to order: egin with the base model driver and pricing of the F Infinity Series winch you have selected. dd the model driver option code: "Q" to the your winch model (see ordering menu on following page for complete winch model driver guide). Note: If the desired wire rope take-off angle is provided at time of an order the adjustable ccu-spool will be preset for this angle prior to shipment. Otherwise the setting will be at the discretion of the factory. To prevent inadvertent contact with moving parts only automatic brakes are available on adjustable ccu-spool level winds. Not all standard F Infinity Series winch options are compatible with the ccu-spool level wind due to mechanical or regulatory issues. Option not compatible with the ccu-spool system: Tall flange drums (F5T and F7T). Manual drum brakes (M brake option) Overwound 32 o (-18) - 95o Underwound 25 o o Underwound (ase) Motor end djustable ccu-spool wire rope take-off range Pressure sensing guide rollers F Infinity Series - Ordering Menu To order your winch, specify complete model code as shown below: F Infinity Series winches in E version are fitted as standard with: rum guard Pneumatic overload protection device with emergency stop valve (main air shut-off). Rotary limit switches (top and bottom). utomatic brake (to be selected between automatic disc brake and automatic drum brake, or both). Exhaust mufflers (for control and motor). F 7 i 2 X P V E F Infinity Series capacity Utility winches F2i 2000 kg capacity F2.5i 2270 kg capacity F5i 5000 kg capacity F7i 7000 kg capacity F10i kg capacity Utility winches / tall flange F5Ti 3820 kg capacity, F7Ti 5720 kg capacity ual rated winches F2i-MR 15/2000 kg capacity F2.5i-MR 15/2270 kg capacity F5i-MR 3120/5000 kg capacity Guideline / podline winches F7Ti-GL 150 kg capacity F7Ti-PL 620 kg capacity rum length See below available drum lengths per model 8 8 inches (203 mm) inches (305 mm) inches (06 mm) inches (508 mm) 2 2 inches (610 mm) inches (750 mm) inches (91 mm) 0 0 inches (1016 mm) 2 2 inches (1050 mm) inches (305 mm) inches (06 mm) 2 2 inches (610 mm) 2 2 inches (1050 mm) rum brake uto drum brake M Manual drum brake X No drum brake uto drum brake M Manual drum brake X No drum brake Standard drum lengths available in inches no. F2i F2.5i F5i F7i F10i F5Ti F7Ti F2i-MR F2.5i-MR F5i-MR F7Ti-GL F7Ti-PL 8" 12" 16" rum length in inches 20" 30" 2" isc brake uto disc brake X No auto disc brake uto disc brake uto disc brake 36" 0" 1 Throttle lever (1) irline accessories: add 1 for filter, 2 for lubricator, 3 for regulator, for strainer, 5 for muffler and 6 for liquidator, e.g. J123. For protection during shipment and due to the wide range of installation variables, the airline accessories are shipped loose for client installation. (2) M1, M2 and M3 options: M1 Material traceability certificates according to EN 1020 (Ex IN 5009) 2.2 on load bearing parts. This conformity document affirms (by the manufacturer) that parts are in compliance with the requirements of the order based on non-specific inspection and testing (i.e., results are typical material properties for these parts). M2 Material traceability certificates according to EN 1020 (Ex IN 5009) 3.1 on load bearing parts. These documents affirm (by a department independent of the manufacturing department) that the actual parts used in the product are in compliance with the order based on specific inspection and testing (i.e., results are actual material properties for those parts). M3 Material traceability certificates according to EN 1020 (Ex IN 5009) 3.1 on load bearing parts. These documents affirm (by a department independent of the manufacturing department) that the actual parts used in the product are in compliance with the order based on specific inspection and testing (i.e., results are actual material properties for those parts in a finished, as delivered condition). ontrol 1 Throttle lever 2XX Remote full flow lever throttle 3XX Remote pilot pendent throttle XX Remote pilot lever throttle 5XX Electric over air control (XX = Specify hose length in feet) 2" Options 7 rum grooving (specify rope size in sixteenths of an inch, e.g. 7 = 7/16"). Extended warranty. 1M3-20 S. 2M3-20 NV. E onstruction cage. G rum guard. J irline accessories (1). L rum locking pin (not available for dual rating winches). M1 Material traceability - Per IN 5009/EN1020 Para 2.2 "Typicals" (2). M2 Material traceability - Per IN 5009/EN1020 Para 3.1 actual per product as purchased (2). M3 Material traceability - Per IN 5009/EN1020 Para 3.1 actual per product as delivered in final condition (2). N Manufactured under S survey. N5 Manufactured under NV survey. P Marine 812 finish paint. P1 Marine 812-X paint system. P2 Marine 812-X paint system, isocyanate free. Q djustable ccu-spool S Rotary limit switch (upper and lower). U Underwound wire rope takeoff. V Press roller. W1 S witness test. W2 NV witness test. W3 LRS witness test. W lient witness of load test. Y Overload protector with E-Stop provided on lever throttle. -E ompliance with the European machinery directive. F Infinity 22 ir Winches & oists ir Winches & oists 23

13 F Infinity Series ir Winches t Load apacity F Infinity Series ir Winches t Load apacity F150Gi-MR edicated ManRider F150Gi-MR main options F150Gi ManRider winches have been designed to meet the requirements of the oil exploration industry, particularly those specifications of the Norwegian Petroleum irectorate and NV. Most models either carry or have pending design approval by et Norske Veritas (NV) and/or the merican ureau of Shipping (S). Fully type approved units available by ordering "N" (S) or "N5" (NV) options. Note: It remains the user s responsibility to determine the suitability of this product for any particular use and to check for compliance with applicable regulations. Features Piston type air motor utomatic internal disc brake. utomatic drum brake. Slack rope detector. Emergency stop and overload limiter. Standard design temperature is -20. Emergency lowering device. Lift to shift lever throttle. Rotary limit switch. rum guard. Press roller. Filter, regulator, lubricator air preparation package. Muffler. 10:1 design factor. 18:1 /d ratio on wire rope. E compliance. Marine 812 finish paint "P" standard. F150Gi-MR with emergency lowering system option F150Gi-MR with pedestal option See dimensions on page 28. Stainless steel hose package Emergency lowering system Pedestal base Manual rope guide Ordering menu To order your winch, specify complete model code as shown below: F150Gi Type approved models available ertified to NV-OS-E101 drilling plant or S certification of rilling Systems. Marine paint systems The F150Gi-MR is delivered as standard with a marine 812 finish paint. Two additional finishing levels are available as an option; marine 812-X paint system and marine 812-X paint system / isocyanate free (detailed list of components and treatments available on request). Stainless steel hoses Stainless steel braid reinforced hoses and stainless steel fittings. Manual rope guide Manual rope guide mounted on drum guard is available for better rope winding at no load operation. Emergency lowering system Per regulatory requirements every F150Gi-MR winch is equipped with an emergency lowering device (EL) to allow an (end user supplied) auxiliary air supply to be attached to the winch to facilitate emergency lowering in the event the main air supply is lost. Option "R" is a complete emergency lowering system which includes tank that serves as the air source during emergency lowering. No end user provided lower the load and the accumulator is charged during normal winch operation. Pedestal base It allows to raise the winch to working height. Galvanised steel. M R R P 1 E F Infinity Specifications at 6.3 bar dynamic pressure (when winch is running) s per NV regulations Rated capacity LIFTING SPEE T RTE LO Rated ir consumption Sound level as Weight at top layer at top rope at lowest rope with rated load per EN without rope (kg) layer (m/min) layer (m/min) of layers (m3/min) d() (kg) Lifting Ratings at 10:1 esign Factor F150Gi-MR Rope capacity in meters For personnel lifting winches, the working rope capacity corresponds to max. storage capacity les 2.5 layers (i.e. less 25 mm with 10 mm dia. rope) F150Gi-MR Minimum rope breaking force (kn) 15 Recommended rope diameter (mm) 10 umulated working rope capacities in meters with REOMMENE ROPE IMETER Layer 1 Layer 2 Layer 3 Layer Layer 5 Layer 6 Layer 7 Layer For storage capacities with other rope diameters, use our "drum storage calculator" at the following web address: TEX marking Ex II 2 G c II 135 X Maximum rope storage capacity (m) 385 Series / capacity F Series, 150 kg capacity Type MR ManRider rum length inches rakes utomatic drum brake ontrol 1 Lever control M1 Material traceability certificates according to EN 1020 (Ex IN 5009) 2.2 on load bearing parts. This conformity document affirms (by the manufacturer) that parts are in compliance with the requirements of the order based on non-specific inspection and testing (i.e., results are typical material properties for these parts). M2 Material traceability certificates according to EN 1020 (Ex IN 5009) 3.1 on load bearing parts. These documents affirm (by a department independent of the manufacturing department) that the actual parts used in the product are in compliance with the order based on specific inspection and testing (i.e., results are actual material properties for those parts). M3 Material traceability certificates according to EN 1020 (Ex IN 5009) 3.1 on load bearing parts. These documents affirm (by a department independent of the manufacturing department) that the actual parts used in the product are in compliance with the order based on specific inspection and testing (i.e., results are actual material properties for those parts in a finished, as delivered condition). Options 7 rum grooving; specify rope size in sixteenths, e.g., 7 = 7/16". rum guard with manual rope guide. Winch pedestal base. 1M S. 2M NV. Stainless steel hose package for limit switch. Stowage valve kit installed on winch. M1 Material traceability per IN 5009/EN1020 Para 2.2 "typicals". M2 Material traceability per IN 5009/EN1020 Para 3.1 actual. per product as purchased. M3 Material traceability per IN 5009/EN1020 Para 3.1 actuals. per product as delivered in final condition. N Manufactured under S survey. N5 Manufactured under NV survey. P1 Marine 812-X paint system. P2 Marine 812-X paint system - isocyanate free. R Emergency lowering system (2 litre bottle). W1 S witness test. W2 NV witness test. W3 LRS witness test. W lient witness of load test. E conformity -E ompliance with the European machinery directive 2 ir Winches & oists ir Winches & oists 25

14 F Infinity Series ir Winches t Load apacity F2i to F10i Utility ir Winches (standard flanges) F2i to F10i with disc brake only imensions are subject to change without notice. Please contact lient Services for certified prints. F2i to F10i with drum brake or with both drum brake and disc brake imensions in mm E E UP UP OWN OWN L ir inlet 1-1/ NPT ØF ØG Winch mounting: ØM Total of holes: N1 P1 P1 P1 Q1 1 (with disc brake only ) ir inlet 1-1/ NPT ØF ØG rum length rum length Winch mounting: ØM Total of holes: N2 P2 P2 P2 Q2 2 (with drum brake only) 3 (with both drum and disc brakes) Rotary limit switch option (standard on E versions) Rotary limit switch option (standard on E versions) no E F G L M N1 N2 P1 P2 Q1 Q2 F2i F2i F2i F2i F2.5i F2.5i F2.5i F2.5i F2.5i F5i F5i F5i F5i F5i F7i F7i F7i F7i F7i F10i F10i F10i F10i mm 213 mm F Infinity Series ir Winches t Load apacity F5Ti, F10Ti Utility ir Winches (tall flanges) and Guideline / Podline Winches F5Ti and F7Ti with disc brake only F7Ti-GL and F7Ti-PL F5Ti and F7Ti with drum brake or with both drum brake and disc brake imensions in mm E E ir inlet 1-1/ NPT ØF ØF ØG ØG ontrol mode (on guideline winch only) Winch mounting: ØM Total of holes: N1 ir inlet 1-1/ NPT imensions are subject to change without notice. Please contact lient Services for certified prints. Winch mounting: ØM Total of holes: N2 rum length P1 Q1 1 (with disc brake only) rum length Locking dog (standard on guideline & podline winches) Rotary limit switch option (standard on E versions) E F G M N1 N2 P1 P2 Q1 Q2 F5Ti F5Ti F5Ti F5Ti F5Ti F7Ti F7Ti F7Ti F7Ti F7Ti F7Ti-GL F7Ti-PL Q2 P2 P1 P2 2 (with drum brake only) 3 (with both drum and disc brakes) 213 mm Rotary limit switch option (standard on E versions) 213 mm F Infinity 26 ir Winches & oists ir Winches & oists 27

15 F Infinity Series ir Winches t Load apacity irline ccessories for ir Winches dditional Information on Filters, Regulators and Lubricators ual Rated Offshore ManRider ir Winches UP OWN ir inlet 1-1/ NPT isc and drum brakes rum length Rotary limit switch option (standard on E versions) Ingersoll Rand RO-Flo Series These filters, regulators, lubricators and FRL combinations are designed to keep your air supply in top condition, as well as enable your winch to operate at its peak performance. Liftstar Pullstar F2i-MR... F2.5i-MR... and F5i-MR ØF ØG E 213 mm Winch mounting: ØM Total of holes: N P P P Q L Features Robust cast aluminium body. igh-flow filter element with 5-micron filtration. utomatic drain. Reinforced metal bowls with sight glass. FRL combinations 3/8" to 1": Regulated pressure bar, max. inlet pressure 17 bar. Flush mount gauge and T-shape wall mount brackets included. 383E /" combined FRL 38F " combined FRL F Infinity imensions in mm E F G L M N P Q F2i-MR12M F2i-MR2M F2.5i-MR12M F2.5i-MR2M F5i-MR16M F5i-MR2M Separated filter, regulator and lubricator 1 1 /" and 1 1 /2": Regulated pressure bar, max. inlet pressure 20.7 bar. Gauge and connection nipples to be ordered separately. NOTE: our dedicated ManRider air winches are fitted with an air treatment equipment mounted as standard on the product and do not require, as a result, the equipment described hereafter. F355G /" filter gauge R375G /" regulator L365G /" lubricator F150Gi-MR edicated ManRider RO-Flo Series equipment is exempt from the EU irectives 2002/95/E (E compliance), and 9/9/E (TEX 95). RO-Flo Series is Silicon free and meets 2002/95/E (RoS compliance). Slack wire detector Rope Mounting: 6 holes 17.5 mm Ø Ø 273 Ø Emergency stop device ir inlet 3/ NPT Limit switches Winch model Winch air inlet size FRL size FRL combination part no. For Liftstar, Pullstar and F Infinity Series LS2-300R LS2-600R LS-1500R LS2000R LS5000R PS2-1000R PS200R PS000R PS10000R F2... F2.5 3/" SP 1" SP 1 1 /" SP 3/" SP 1" SP 1 1 /" SP 1 1 /" NPT 3/" SP 1" SP 1 1 /" SP 3/" SP 1" SP 1 1 /" SP 1 1 /" NPT 383E F E F1-811 F5 F7 1 1 /" NPT 1 1 /2" NPT F10 Filter part no. F355G1-11 F355G1-11 F F Regulator part no. R375G1-100 R375G1-100 R R Gauge part no Lubricator part no. L365G1-110 L365G1-110 L L Nipple part no. (1) N imensions are subject to change without notice. Please contact lient Services for certified prints. (1) Two nipples have to be ordered to assemble the filter / regulator / lubricator module. 28 ir Winches & oists ir Winches & oists 29

16 ir hain oists Ingersoll Rand air hoists have been providing lifting solutions to industries around the globe since the early 1900's. Today, we offer the broadest range of air operated chain hoists in the world up to 100 t capacity. Our range includes hoists for high-speed production applications and for the harsh environments found in mines, shipyards, power plants, cement plants, refineries and onshore and offshore platforms. We pride ourselves in our willingness and ability to take on tough applications with engineered special products. L Series The L Series air chain hoist has been designed and engineered for production applications for loads up to 500 kg. Incredible durability with an SME ST-5 rating of 5 (FEM/ISO mechanism classification of 1m/M) the L Series hoist are duty-rated to go 800 full-load hours between overhauls. Features Meets SME specifications. Rugged, lightweight and compact design. isc brake is non-asbestos and spring engaged with air release. Quiet operation <75 d sound levels. Upper and lower limit stops prevent dangerous over-travel of the hook. Full flow pendent for maximum control and enhanced load positioning. 100% duty cycle multi-vane (6) air motor. ook or trolley mounted versions available. Steel snap hooks with safety latches. Standard lift is 10 feet; additional lifts are available. Standard pendent length is 6 feet or feet less than lift. L & ML Series ir hain oists kg Load apacity ML Series Serving industry for over 25 years, the rugged and reliable ML Series hoists are ideal for high production cycle operations. Spark resistant models are also available. ML Series come with a wide range of options and accessories. Features Meets SME specifications 100% duty cycle. These hoist are ideal for the harsh environments found in steel mills, foundries and electroplating operations. These are also ideal for high duty cycle applications. Pull chain or pilot pendent controls provide precise spotting capabilities. Self adjusting, air operated disc brake is spring applied and air released. Wear tested to over one million cycles before replacement. ll rotating parts are supported by either ball or roller type bearings. Unique planetary gearing system assures long life. Thoughtful design includes parts interchangeability, inlet swivels, exhaust air chain lubrication, control adjustment screws and easy conversion from pull chain to pendent control. Spark resistant models and a wide range of options and accessories are available. ML E L U-E L & ML L and ML Series are particularly suitable for use in potentially explosive atmospheres. In their standard design, they are classified as equipment category 3 for applications in zone 2 as per TEX 9/9/E irective (TEX marking Ex II 3 G c II 135 X). ML Series are also available in spark resistant, version for use in explosive atmospheres zone 1 (TEX marking Ex II 2 G c II 135 X). ir Winches & oists 31

17 L & ML Series ir hain oists kg Load apacity L & ML Series ir hain oists kg Load apacity Specifications / ook-mount configuration Specifications at 6.3 bar dynamic pressure (when hoist is running) Working pressure 5 to 7 bar. ML Series in standard trolley mount configuration with RT010 trolley Plain () or motorised () ML Series in trolley mount configuration for wide beam TIR6600 trolley / motorised only () Rated Falls Min. capacity of load headroom (kg) chain (mm) Lifting speed Lifting speed Lowering speed at rated load at no load at rated load (m/min) (m/min) (m/min) L Series - ook-mount configuration L L L ML Standard Series / ook-mount configuration dditional specifications for ML Series in trolley-mount configuration ir cons. at Sound rated load pressure (1) (m3/min) (db) oist hain hain weight/ weight (2) size 1m extra lift (kg) (mm) (kg) 15. x x x ML x ML x ML x ML for explosive atmosphere zone 1 (as per TEX Ex II 2 G c II 135 X) / ook-mount configuration ML250R ML500R Rated capacity (kg) Trolley + oist min. headroom (mm) ML Series with RT010 plain trolley (3) ML250(R) ML500(R) ML1000(R) ML Series with RT010 motorised trolley Trolley flange adjustment (mm) Min. inside curve radius (m) ML250(R) ML500(R) ML ML Series with TIR6600 motorised trolley for wide beam ML250(R)... ML500(R)... ML Travelling speed at rated load (m/min) Trolley air cons. at rated load (m3/min) x x Weight (hoist + trolley) (kg) (2) (1) Sound pressure levels are measured per European standard EN (2) Weight with standard height of lift (3 m) and standard length of control (2 m). (3) lso available with hand chain control on request mm 191 mm mm 67 mm (ML250, 37 mm mm 107 ML250R, ML500) 105 mm (ML500R, 16 ML1000 ) 2 mm (ML250, ML250R, ML500) 28 mm (ML500R, ML1000 ) mm 62 mm (ML250, ML250R, ML500) 105 mm (ML500R, ML1000 ) 2 mm 2 mm (ML250, ML250R, ML500) 28 mm (ML500R, ML1000 ) Ordering menu L hoists are delivered as standard in compliance with the European machinery directive 2006/2/E and the European standard for Power riven oists EN They include as standard a main air emergency stop and a chain bucket. For L under manual trolley, see separated trolleys on page 66. L Series / load capacity L125 L250 L U E 125 kg 250 kg 500 kg ontrol type 2 Full flow pendent control Suspension Fixed lug (Rigid mounting part for RT010 trolley) Top hook Lift in ft 10 Standard 10 feet (3 m) 15 Standard 15 feet (.5 m) 20 Standard 20 feet (6 m) XX bove 20 ft, specify height of lift in feet (200 ft max. for L125 & 250, 100 ft max. for L500) ontrol length in ft () 6 6 feet (1.8 m) feet ( m) feet (5.5 m) XX Specify length of control in feet (0 ft / 12 m max. pendent hose length), Standard equipment U hain bucket, 0 ft of lift capacity for L125 and L250, 20 ft of lift capacity for L500 -E ompliance with the European machinery directive (includes emergency stop as standard) 552 mm L & ML L Series - ook-mount configuration 292 mm (L125 & L250) 32 mm (L500) mm mm 250 kg ir inlet 3/8 NPT 160 mm 250 kg kg kg 250 kg 500 kg ML Series - ook-mount configuration 57 mm mm (135 mm ML500R, ML1000) 2 mm (ML250, ML500) 28 mm (ML250R) 28 mm mm (ML500R, ML1000) 33 mm 1/2 NPT swivel air inlet 61 mm (ML250, ML250R, ML500)* 665 mm (ML500R, ML1000)* 25 () In order to reduce the control response time, quick exhaust valves are required from 19 ft (5.8 m) of pendent hose length. Valves need to be evenly spaced between pendent handle and hoist on "up" and "down" hoses. From 19 ft to 30 ft (5.8 to 9 m), 1 valve per hose is required From 30 ft to 0 ft (9 to 12 m), 2 valves per hose are required. Valve part no. MR ML E marked models are compliant with the European machinery directive 2006/2/E and the European standard for power driven hoists EN They include as standard a main air emergency stop (not required with pull cord control). For hoists with trolley, also specify beam size, type and flange width. M L U E Series / load capacity Standard Series ML kg ML kg ML kg Spark Resistant Series (5) ML250R 250kg ML500R 500kg ontrol type 1 ord control (not available for hoist under motorised trolley) 2 PS pendent 3 Two motor PS Pendent (for hoist & trolley) Suspension Swivel top hook (not for spark resistant model) Plain rigid universal trolley Vane motor driven universal trolley Vane motor driven universal trolley for wide beam R ronze hook (only for spark resistant model) Lift in ft 10 Standard 10 feet (3 m) XX Specify height of lift in feet, e.g. 10 = 10 ft (3 metre) ontrol length in ft X Specify length of control in feet, for standard models, e.g. 6 = 6 ft (1.8 metre) RX Specify length of control in ft, for spark resistant models, e.g. R6 = 6 ft (1.8 metre) Options S hain container steel, 2 m capacity (1 fall) U hain container fabric, 1 m capacity (1 fall) -E ompliance with the European machinery directive (6) * imension for a 1 m capacity fabric chain bucket (1 fall). For a 2 m capacity metallic chain bucket (1 fall), add 153 mm. (5) Spark Resistant Series include top and bottom hooks in bronze and stainless steel load chain. In addition, copper plated trolley wheels when fitted with trolley. (6) There is no need to select "-E" when the hoist is fitted with cord control. 32 ir Winches & oists ir Winches & oists 33

18 Liftchain Series ir hain oists t Load apacity Liftchain Series ir hain oists t Load apacity The Liftchain L2 Series is the result of a long experience in heavy load lifting applications in the most difficult and extreme environments around the world. Setting new standards for safety and reliability, the L2 Series is intended for tough industrial applications on offshore oil rigs, shipyards, petrochemical, refineries, foundries, steels mills, mining, tunneling, etc... Features Rugged, compact design & light weight with all steel construction for better durability. Particularly adapted for difficult environments Insensitive to dust and humidity. 100% duty cycle. Exclusive gear type air motor with better ability than other motors to accept contaminated air. igh starting torque ensuring good spotting capability. Virtually maintenance free and reduced downtimes. utomatic multi disc brake, fully enclosed for better protection and corrosion resistance. Maintenance free, no adjustment required. Low pressure brake with self cleaning "venturi effect". Precision control with infinitely variable speed through pilot pendent or pull chain control. Overload protection device delivered as standard on E marked versions, optional on Non-E versions. Main air emergency stop as standard on E marked versions, optional on Non-E versions. Upper and lower limit switches, integrated in the hoist body for better protection. llows the hoist to be also used in horizontal position. No adjustment required. alibrated load chain, grade 80. orrosion resistant treated for better protection and longer life. 5:1 design factor for safety and durability. Improved exhaust muffler. Low noise level. Easy cleaning and easy replacement. Meets worldwide standards: European standards FEM9.511 and FEM 1001 for lifting. U.S. standard SME/NSI uty rating FEM 1m / ISO M3. Several types of configuration are available: hook-mount, trolleymount versions, low headroom versions for use in restricted spaces, and mining versions fitted with specific equipment. L2250QIP3VE E marked models are compliant with the latest European machinery directive N 2006/2/E and the European standard for power driven winches EN These models include as standard the following safety features: uilt-in overload protection device Emergency stop at pendent and built-in main air shut-off as per EN 18 E declaration of conformity. LIFTIN air hoists are particularly suitable for use in potentially explosive atmospheres, unlike electric hoists. In their standard design, they are classified as equipment category 3 for applications in zone 2 as per TEX 9/9/E irective (TEX marking Ex II 3 G c II 135 X). For more hazardous areas such as zone 1, they are offered with a special spark resistant package (TEX marking Ex II 2 G c II 135 X). Special mining models are classified as equipment category M2. TEX marking EX IM 2 X. ook-mount onfiguration These standard hook-mount models can be customised with many options for effective adaptation to your application type of control, chain bucket, suspension... (see pages 39 and 0 for details). See dimensions on pages 1 and 2. L2030IP2-E Rated Falls Min. capacity of load headroom (t) chain (mm) L2 Standard Series ook-mount L2015SI L2030I L200SI L2060QI L2060SI L2080I L2120I L2125SI L2180TI L2250QI L2250I L2375TI L2500QI L750TI L1000QI L2080I1 (1) Sound pressure levels are measured per European standard EN (2) Weight with standard height of lift (3 m) and standard length of control (2 m). L2120IP2-E Lifting speed Lifting speed Lowering speed at rated load at no load at rated load (m/min) (m/min) (m/min) L2375TIP23M2P-E Specifications at 6.3 bar dynamic pressure (when hoist is running) Working pressure 5 to 7 bar. s per European standard EN range Group of mechanism as per FEM 1m / ISO M3. ir cons. Sound at rated load level (1) (m3/min) (db) oist hain hain weight/ weight (2) size 1m extra lift (kg) (mm) (kg) 38 8x x x x x x x x x x x x x x x Liftchain 3 ir Winches & oists ir Winches & oists 35

19 Liftchain Series ir hain oists t Load apacity Trolley-Mount onfiguration These standard trolley-mount models can be customised with many options for effective adaptation to your application (type of control, chain bucket, suspension...). Low-eadroom onfiguration This particular trolley hoist arrangement is offering more room to lift the load compared to a standard trolley mount version, thus ideally suited for applications where space is particularly restricted. Liftchain Series ir hain oists t Load apacity See dimensions on pages 3 and. 12 t motorised trolley sub-assembly L2375TIP3RN L2250QIP3LVE3M2-E. Specifications TE SPEIFITIONS EREUNER ORRESPON TO TE TROLLEYS. FOR TE LIFTING SPEIFITIONS, PLESE REFER TO TE ORRESPONING OIST ON TE PREVIOUS PGE. Specifications at 6.3 bar dynamic pressure (when hoist is running). Working pressure 5 to 7 bar. s per European standard EN range Group of mechanism as per FEM 1m/ISO M3. Specifications at 6.3 bar dynamic pressure (when hoist is running) Working pressure 5 to 7 bar. s per European standard EN range Group of mechanism as per FEM 1m / ISO M3. Rated Trolley + oist Trolley flange Min. inside capacity min. headroom adjustment curve radius (t) (mm) (mm) (m) L2 Standard Series with MNUL TROLLEY (plain or geared trolley) L2015SI L2030I L200SI L2060QI L2060SI L2080I L2120I L2180TI L2250QI L2 Standard Series with MOTORISE TROLLEY L2015SI L2030I L200SI L2060QI L2060SI L2080I L2120I L2125SI L2180TI L2250QI L2250I L2375TI L2500QI L750TI L1000QI Travelling speed at rated load (1) (m/min) Trolley air cons. at rated load (m3/min) x x x x x Weight (hoist + trolley) (kg) (2) 86 (92) 98 (100) 10 (12) 200 (207) 250 (257) 23 (250) 335 (33) 652 (660) 700 (708) Rated Falls Min. capacity of load headroom (t) chain (mm) L2 Low eadroom Series L2015SIP3L L2030IP3L L2060QIP3L L2060SIP3L L2080IP3L L2120IP3L L2180TIP3L L2250QIP3L L2015SI3L L2030I3L L2060QIP3L L2060SIP3L L2080IP3L L2120IP3L L2180TIP3L L2250QIP3L ir consumption at rated load: Lifting Travelling (m3/min) (m3/min) (1) In Rack & Pinion configuration, the trolley speed is divided by 2. Lifting speed Lifting speed Lowering speed at rated load at no load at rated load (m/min) (m/min) (m/min) Sound level/ lifting (2) (db) Total hain hain weight/ weight (3) size 1m extra lift (kg) (mm) (kg) 120 8x x x x x x x x Travelling speed at rated load (1) (m/min) Trolley flange Min. inside adjustment curve radius (mm) (m) See dimensions on page 5. Liftchain (1) In Rack & Pinion configuration, the trolley speed is divided by two. (2) Weight with standard height of lift (3 m) and standard length of control (2 m) Figure between brackets correspond to geared trolleys (2) Sound pressure levels are measured per European standard EN (3) Weight of low headroom hoist / trolley with standard height of lift (3 m) and standard length of control (2 m). 36 ir Winches & oists ir Winches & oists 37

20 Liftchain Series ir hain oists t Load apacity "Miner" Series The Mining models are designed for the heavy duty conditions found in the underground mining and tunneling industries. Their construction is based on the standard L2 models. Main differences compared to the standard L2 models: Suitable to operate at bar. Top hook mounted on chain links for increased flexibility. 1 extra bottom hook (optional) for alternate pulling operation. Top and bottom limit switches through resistant buffer stops which comes against the hoist central part. ast iron pendent control. Specifications at and 6.3 bar dynamic pressure (when hoist is running) Working pressure to 7 bar. s per European standard EN range Group of mechanism as per FEM 1m / ISO M3. Number of load hooks L2 Mining Series L2015SM 1 L2015SSM 2 L2030M L2030SM L200SM L200SSM L2060SM L2060SSM L2080M L2080SM L2120M L2120SM L2015SM L2015SSM L2030M L2030SM L200SM L200SSM L2060SM L2060SSM L2080M L2080SM L2120M L2120SM Sound level (1) (db) Rated capacity on each hook (t) Min. headroom (mm) 1.5 (simple hook) (simple hook) (simple hook) (double hook) (simple hook) (double hook) 675 (simple hook) 757 (simple hook) 757 (simple hook) (simple hook) (simple hook) (simple hook) (double hook) 90 (simple hook) (double hook) (double hook) (simple hook) (double hook) 118 oist hain hain weight/ weight (2) size 1m extra lift (kg) (mm) (kg) 1 8 x x x x x x x x x x x x PERFORMNES T R (58 PSI) Pulling speed Speed ir cons. at at rated load no load rated load (m/min) (m/min) (m3/min) (1) Sound pressure levels are measured per European standard EN (2) Weight measured with standard height of lift (3 m) and standard length of control (2 m). Note: It is strongly recommended to use a lubricating and a filtration system on the compressed airline. The compressed air temperature must not exceed 65 at the motor air inlet. For higher temperature, please consult us. See dimensions on page 6. L2080SMP2 PERFORMNES T 6.3 bar (90 PSI) Pulling speed Speed ir cons. at at rated load no load rated load (m/min) (m/min) (m3/min) LIFTIN ir hain oists Main Options Types of suspensions The Liftchain Series are scheduled for many configurations, from simple hook or fixed lug, to various types of trolleys (plain, geared or motorised). See the ordering menu on following page for the complete list of suspension types. hain containers, option,, or hain containers are a simple and economical way of capturing the load chain and preventing it from interfering with the load, hoist control cords, or other objects. They are available in canvas or in zinc plated steel according to their chain capacity. irline accessories, options J1, J2 and J3 good air quality is a key factor for the longevity and the proper functioning of your air hoists. Optional airline accessories, such as Filter,Regulator and Lubricator, specially adapted to our L2 hoists, are available on request. Liftchain Series ir hain oists t Load apacity Spark resistant package, option T1, for TEX zone 1 special spark resistant package is available for products used in potentially explosive areas classified as TEX zone 1. Products ordered with this option will have the TEX marking EX II 2 G c II 135. The package includes the following features: For the hoist: ast iron pendent. ronze coated bottom hook assembly. For the trolley: Solid bronze wheels. Pinion drive in solid bronze or stainless steel. ast iron pendent. ronze coated hand wheel for geared trolley. rass hand chain guide for geared trolley. Rack & pinion option Rack & pinion drive are usually used on floating installations or vessels. This positive drive design keeps the hoist trolley in position in the event of heavy swell (no sliding on the beam). It also allows precise travel positioning when operating. Liftchain 38 ir Winches & oists ir Winches & oists 39

21 Liftchain Series ir hain oists t Load apacity Liftchain Series ir hain oists t Load apacity LIFTIN Series Ordering Menu To order your hoist, specify complete model code as shown below. For hoists with trolley, specify beam size, type and flange width. Note that 0 (zero) is a, not a letter in model part s. L2 in E version are fitted as standard with built-in overload protection and emergency stop button on pendent and built-in main air shut-off valve. L2 Series from 1.5 to 25 t capacity L I P 3 V U 3 M 2 J 1 2 E Series L2 LIFTIN IR SERIES, 2nd Generation L2 Series from 12.5 to 100 t capacity Series L2 LIFTIN IR SERIES from SERIES, 12.5 to 50 t. 2nd LGeneration LIFTIN IR SERIES 75 and 100 t. Load capacity 015S 1.5t, single fall 030 3t, double falls 00S t, single fall 060S 6t, single fall 060Q 6t, quadruple falls 080 8t, double falls t, double falls 180t 18t, triple falls 250Q 25t, quadruple falls For mining models with 2 load hooks, add the letter "S", e.g. L2030S (valid up to 12 t capacity). Load capacity 125SI 12.5 t, single fall 250I 25 t, double falls 37.5TI 37.5 t, triple falls 500QI 50 t, quadruple falls 750TI 75 t, triple falls 1000QI 100 t, quadruple falls Range I Standard Industrial M Mining (up to 12 t capacity) ontrol P2 1 motor pendent P3 2 motor pendent (for hoist with motorised trolley) ontrol 1 Pull hain (not available for Mining range) P2 1 motor pendent P3 2 motor pendent (for hoist with motorised trolley) (1) For protection during shipment and due to the wide range of installation variables, the airline accessories are shipped loose for client installation. (2) Option T1 includes the following: For the hoist: ast iron pendent and bronze coated bottom hook assembly For the trolley: Solid bronze wheels (all trolleys). In addition for motorised trolleys, pinion drive in solid bronze or stainless steel and cast iron pendent. In addition for geared trolleys, bronze coated hand wheel with brass hand chain guide. Suspension Fixed lug Swivel top hook PU Plain rigid universal trolley (flat or tapered beam) 1,5 to 8 t. PE Plain rigid trolley (flat beam) 12 to 25 t. PN Plain rigid trolley (tapered beam) 12 to 25 t. GU Geared rigid universal trolley (flat or tapered beam) 1,5 to 8 t. GE Geared rigid trolley (flat beam) 12 t only. GN Geared rigid trolley (tapered beam) 12 t only. VU* Vane motorised rigid universal trolley (flat or tapered beam) 1,5 to 8 t. VE* Vane motorised rigid trolley (flat beam) 12 to 25 t. VN* Vane motorised rigid trolley (tapered beam) 12 to 25 t. RU* Gear motorised rigid universal trolley (flat or tapered beam) 6 and 8 t. RE* Gear motorised rigid trolley (flat beam) 12 to 25 t. RN* Gear motorised rigid trolley (tapered beam) 12 to 25 t. * dd the letter "L" for low headroom trolley (e.g. LVU or LRU) * dd the letter "R" for rack & pinion configuration (e.g. RER). Only available for gear motor trolleys, or for L2015SI, L2030I, L200SI with vane motor. Suspension ook-mount VN* Vane motor + braked trolley for tapered beam (up to 50 t). VE* Vane motor + braked trolley for flat beam. (up to 50 t). RN* Motorised (gear motor) + braked trolley for tapered beam (all models). RE* Motorised (gear motor) + braked trolley for flat beam (all models). * dd the letter "R" for rack & pinion configuration (e.g. RER). Lift & control 3M2 Standard: 3 m height of lift and 2 m of control XMX Specify heights in meters Lift & ontrol 3M2 Standard: 3 m height of lift and 2 m of control XMX Specify heights in meters Options Standard chain bucket. Large chain bucket. Extra large chain bucket. XXL chain bucket. J irline accessories (1) Specify J1: Filter, J2: Lubricator J3: Regulator or numerical combination. ast iron pendent. LM Low temperature design (-20 NV). Includes 3.1 material traceability certificates. M Material traceability certificate as per EN on main load bearing part. P Marine paint 150µ. QZ Offshore paint 290µ including sandblasting. T1 Spark resistance (2) package (TEX zone 1) W Witness test. Specify W1 for S or W2 for NV or W3 for LRS or W for client witness of load test. -E ompliance with the European machinery directive. _ L T I P M 9 P E Options Standard chain bucket. Large chain bucket. J irline ccessories (1) Specify J1: Filter, J2: Lubricator, J3: Regulator or numerical combination. ast iron pendent. LM Low temperature design (-20 NV). Includes 3.1 material traceability certificates. M Material traceability certificate as per EN on main load bearing part. P Marine paint 150µ. QZ Offshore paint 290µ including sandblasting. T1 Spark resistance (2) package (TEX zone 1). W Witness test. Specify W1 for S or W2 for NV or W3 for LRS or W for client witness of load test. -E ompliance with the European machinery directive. ook-mount s 1.5 to 25 t capacity (except model 25t double falls) oist dimensions in mm ir inlet non E model E model E F G J L M N ir Inlet Ø L2015SI /" SP L2030I /" SP L200SI " SP L2060QI /" SP L2060SI " SP L2080I " SP L2120I " SP L2125SI /" SP (1) L2180TI " SP L2250QI " SP (1) 1 1 /2" air inlet with E package. oist model L2015SI L2030I L200SI L2060QI L2060SI L2080I L2120I L2125SI L2180TI L2250QI L2120IP23M2-E hain bucket capacity and height,, or options ucket orresponding eight material height of lift "X" capacity (m) (mm) anvas anvas anvas anvas anvas anvas anvas Metal anvas 112 anvas ucket orresponding eight material height of lift "X" capacity (m) (mm) anvas anvas anvas anvas Metal anvas Metal Metal Metal Metal E ØF X hain bucket options,,, or (see capacities below) imensions are subject to change without notice. Please contact lient Services for certified prints. hain bucket, type hain bucket, type hain bucket, type ucket orresponding eight material height of lift "X" capacity (m) (mm) anvas anvas Metal anvas Metal Metal Metal Metal Metal G 12 T N J L M hain bucket, type ucket orresponding eight material height of lift "X" capacity (m) (mm) Metal 80 T Metal 0 T Metal Metal 20 T Metal Metal Metal Metal Metal Liftchain 0 ir Winches & oists ir Winches & oists 1

22 Liftchain Series ir hain oists t Load apacity ook-mount s 25 to 100 t capacity (except model 25t with falls) Liftchain Series ir hain oists t Load apacity Trolley Mount s 1.5 to 25 t capacity (except model 25t double falls) F G J = G = E ØE E Version X hain bucket options, or (see capacities and height below) E M L N L2250QIP3VE ir inlet X hain bucket options,,, or (see capacities and height below) J M L L2500QIP23M2 F N oist dimensions in mm E F G J L M N ir Inlet Ø (1) L2250I /" SP L2375TI /" SP L2500QI /" SP L750TI /" SP L1000QI /" SP (1) 1 1 /2" air inlet with E package. Metal hain bucket ( or options) apacity and height oist model L2250I L2375TI L2500QI L750TI L1000QI hain bucket, type orresponding eight height of lift "X" (m) (mm) hain bucket, type orresponding eight height of lift "X" (m) (mm) hain containers are a simple and economical way of capturing the load chain and preventing it from interfering with the load, hoist control hoses, or other objects. variety of standard sizes are available and we can provide quotations for containers for longer lifts or where space restrictions may require custom design. imensions are subject to change without notice. Please contact lient Services for certified prints. oist / Trolley dimensions in mm imensions are subject to change without notice. Please contact lient Services for certified prints. E F G J L M N ir Inlet Ø L2015SI /" SP L2030I /" SP L200SI " SP L2060QI /" SP L2060SI " SP L2080I " SP L2120I " SP L2125SI /" SP (1) L2180TI " SP L2250QI " SP hain bucket capacity and height,, or options oist model L2015SI L2030I L200SI L2060QI L2060SI L2080I L2120I L2125SI L2180TI L2250QI hain bucket, type hain bucket, type hain bucket, type ucket orresponding eight material height of lift "X" capacity (m) (mm) anvas anvas anvas anvas anvas anvas anvas Metal anvas 1273 anvas ucket orresponding eight material height of lift "X" capacity (m) (mm) anvas anvas anvas anvas Metal anvas Metal Metal Metal Metal ucket orresponding eight material height of lift "X" capacity (m) (mm) anvas anvas Metal anvas Metal Metal Metal Metal Metal (1) 1 1 /2" air inlet with E package. hain bucket, type ucket orresponding eight material height of lift "X" capacity (m) (mm) Metal 80 T Metal 0 T Metal Metal 20 T Metal Metal Metal Metal Metal Liftchain 2 ir Winches & oists ir Winches & oists 3

23 Liftchain Series ir hain oists t Load apacity Trolley Mount s 25 to 100 t capacity (except model 25t with falls) Low eadroom s 1.5 to 25 t capacity Liftchain Series ir hain oists t Load apacity F E J ir inlet L J E Version ØG M ØE N F ir inlet X Q P O X hain bucket options,, or (see capacities and height below) L M hain bucket options, or (see capacities and height below) R imensions are subject to change without notice. Please contact lient Services for certified prints. G imensions are subject to change without notice. Please contact lient Services for certified prints. N oist / Trolley dimensions in mm E F G J L M N O P Q R ir Inlet Ø (1) L2250I /" SP L2375TI /" SP L2500QI /" SP L750TI N N /" SP L1000QI N N /" SP (1) 1-1 /2" air inlet with E package. oist / Trolley dimensions in mm E F G J L M N ir Inlet Ø L2015SIP3L /" SP L2030IP3L /" SP L2060QIP3L /" SP L2060SIP3L " SP L2080IP3L " SP L2120IP3L " SP L2180TIP3L " SP L2250QIP3L " SP Liftchain Metal hain bucket ( or options) apacity and height oist model L2250I L2375TI L2500QI L750TI L1000QI hain bucket, type orresponding eight height of lift "X" (m) (mm) hain bucket, type orresponding eight height of lift "X" (m) (mm) hain containers are a simple and economical way of capturing the load chain and preventing it from interfering with the load, hoist control hoses, or other objects. variety of standard sizes are available and we can provide quotations for containers for longer lifts or where space restrictions may require custom design. L2375TIP3RN3M2-E hain bucket capacity and height,, or options oist model L2015SIP3L L2030IP3L L2060QIP3L L2060SIP3L L2080IP3L L2120IP3L L2180TIP3L L2250QIP3L hain bucket, type hain bucket, type hain bucket, type ucket orresponding eight material height of lift "X" capacity (m) (mm) anvas anvas anvas anvas anvas anvas anvas 860 anvas ucket orresponding eight material height of lift "X" capacity (m) (mm) anvas anvas anvas Metal Metal Metal Metal Metal ucket orresponding eight material height of lift "X" capacity (m) (mm) anvas Metal Metal Metal Metal Metal hain bucket, type ucket orresponding eight material height of lift "X" capacity (m) (mm) Metal 20 T Metal Metal Metal Metal Metal Ultra-Low eadroom chain hoists up to 100 t capacity (ULS Series) are available upon request. See description on page 53. ir Winches & oists ir Winches & oists 5

24 Liftchain Series ir hain oists t Load apacity irline ccessories for ir oists dditional Information on Filters, Regulators and Lubricators L2080SMP2 "Miner" Series 1.5 to 12 t capacity L2015SM L200SM L2060SM L2030M L2080M L2120M L2015SSM L200SSM L2060SSM L2030SM L2080SM L2120SM Ingersoll Rand RO-Flo Series These filters, regulators, lubricators and FRL combinations are designed to keep your air supply in top condition, as well as enable your hoist to operate at its peak performance. Features Robust cast aluminium body. igh-flow filter element with 5-micron filtration. utomatic drain. Reinforced metal bowls with sight glass. 383E /" combined FRL 38F " combined FRL imensions are subject to change without notice. Please contact lient Services for certified prints. J One fall load hook oist dimensions in mm (E models) E 1 simple hook imensions with simple fall load hook F G L ir inlet M N L One fall load hook 12 T F O P Two fall load hook E F G J L M N O P ir Inlet Ø L2015SM /" SP L2015SSM 610/ /" SP L2030M /" SP L2030SM 610/ /" SP L200SM " SP L200SSM 793/ " SP L2060SM " SP L2060SSM 96/ " SP L2080M " SP L2080SM 793/ " SP L2120M " SP L2120SM 952/ " SP 1 hook block 2 simple hooks 1 simple hook and 1 hook block imensions with simple and double fall load hooks FRL combinations 3/8" to 1": Regulated pressure bar, max. inlet pressure 17 bar. Flush mount gauge and T-shape wall mount brackets included. Separated filter, regulator and lubricator 1 1 /" and 1 1 /2": Regulated pressure bar, max. inlet pressure 20.7 bar. Gauge and connection nipples to be ordered separately. RO-Flo Series equipment is exempt from the EU irectives 2002/95/E (E compliance), and 9/9/E (TEX 95). RO-Flo Series is Silicon free and meets 2002/95/E (RoS compliance). oist oist air FRL model inlet size size For L, ML and L2 ir oists Series L Series ML Series 3/8" NPT 1/2" NPT 3/8" SP 1/2" SP L2015S 3/" SP L2030 3/" SP 3/" SP L200S L2060Q L2060S 1" SP 3/" SP 1" SP 1" SP 3/" SP L2080 L2120 1" SP 1" SP 1" SP L2125S 1 1 /" SP 1 1 /" SP L2180T 1" SP L2250Q 1" SP 1" SP L /" SP L2375T 1 1 /" SP L2500Q 1 1 /" SP 1 1 /" SP L750T 1 1 /" SP L1000Q 1 1 /" SP FRL combination part no E F E F F1-811 (1) Two nipples have to be ordered to assemble the filter / regulator / lubricator module. F355G /" filter Filter part no. F355G1-11 F355G gauge Regulator part no. R375G1-100 R375G1-100 Gauge part no R375G /" regulator Lubricator part no. L365G1-110 L365G1-110 L365G /" lubricator Nipple part no. (1) L & ML Liftchain 6 ir Winches & oists ir Winches & oists 7

25 OP andling Systems For over 30 years Ingersoll Rand has designed, manufactured and serviced hundreds of blowout preventer handling systems for all the major drilling contractors and oil companies in the industry. Our experience with this complex and critical lifting application enables us to provide the type of equipment, engineering support, and certifications that these projects require. Our commitment to safety and quality combined with our long experience with difficult lifting applications allows us to provide our clients with the safest and most cost-effective solutions possible. Our OP andling Systems are designed to meet or exceed the specifications of one or more of the following regulatory bodies; the Norwegian Petroleum irectorate (NP), U SE, Lloyds Register of Shipping (LRS), et Norske Veritas (NV), and merican ureau of Shipping (S) for the oilwell drilling industry. ll Ingersoll Rand OP handling systems are designed and built in ISO9001 certified factories. They are comprised of two trolley-mounted hoists; each of which is rated at one-half the complete system capacity. Features 5:1 design factor combined with all steel and cast iron construction to withstand the brutal environmental and mechanical challenges of the job. utomatic multi-disc brakes that engage instantly the moment the controls are released. igh efficiency planetary gear boxes that are fully sealed to exclude contaminants. Space saving modular designs require no deck space, offer low headroom and improved end approach. Ultra-low headroom models are available for applications with severe envelope restrictions. hoice between two types of pneumatic motor, including compact gear type motor (S Series OP handling systems) and high-torque radial piston motor (S Series OP handling systems). ir motors provide built-in overload protection since they will stall without damaging hoist. Smooth, precise and safe load control with variable speed pendent control. Rugged corrosion-resistant load chain in 16, 22 and 32 mm sizes with greater elongation and therefore, with more resistance to shock loading. The large links provide for easier external inspection, excellent resistance to abrasion, and will last indefinitely when properly maintained. True vertical lift which enhances load control characteristics and safety. rticulated trolleys accommodate limited side pulling as OP stack is being lifted. Engineered options Rack and pinion trolley drive option for positive traction and improved horizontal load control. Severe duty packages available for cold weather, marine and explosion-proof environments, including TEX. Remote control pendents and consoles. Spark and corrosion resistant components. Festooning systems. Trolleys for custom fabricated beams. levis and shackle bottom block assemblies. Low pressure bar (57 psi) applications. OP andling Systems t Load apacity ertificate No. FM53539 ertificate No. QUL/1991/309e E marked models are compliant with the latest European machinery directive No 2006/2/E and the European standard for Power riven oists EN These models include as standard an emergency stop on pendent and main air shut-off valve as per EN 18 standard, an overload protection and a E declaration of conformity. The S and S OP handling systems are particularly suitable for use in potentially explosive atmospheres. In their standard design, they are classified as equipment category 3 for applications in zone 2 as per TEX 9/9/E irective (TEX marking Ex II 3 G c II 135 X). For more hazardous areas such as zone 1, they are offered with a special spark resistant package (TEX marking Ex II 2 G c II 135 X). OP andling Systems ir Winches & oists 9

26 OP andling Systems t Load apacity OP andling Systems t Load apacity S Series Specifications S OP handling systems are comprised of two trolley-mounted hoists. The total system capacity corresponds to the addition of the rated capacity of both hoists. S150L3P3 (one 75 t hoist shown) S Series Specific Features ll models meet the requirements of the European standards FEM and FEM 1001 for lifting as well the U.S. standard SME/NSI Gear type air motor hoist and trolley. 5:1 design factor. Standard design temperature T = -20 for S25L22 to S50L2. T = -10 for other models. ll steel/cast iron construction. utomatic fail safe multi disc, motor brake on hoist and trolley rticulated trolley allows limited side pulling operations Fully enclosed planetary gear box ompact modular design orrosion resistant load chain 9 m height of lift standard on all models ottom block mounted on bearing with external lubrication point and water drain PS progressive piloted pendent control - 9 m length as standard. Limit switch for upper and lower over-travel protection. Lifting lugs for easy installation. Filter-lubricator-regulator air preparation package mounted on unit. orrosion resistant marine 812 finish paint. Galvanised steel chain container. Trolley guide rollers, rubber bumpers, and rail sweeps. Manufacturer test certificate and maintenance manual. Exhaust mufflers. Ingersoll Rand gear air motor is characterised by: - unique design with only two moving parts, making it ideal for severe applications in hot, cold, dusty, dirty, explosive and wet conditions. - reduced sensitivity to long storage period or long period with no use. - low air consumption. - variable speed control offering a precision spotting control at slow speeds. WRNING: Standard hoist / trolley combinations purchased for OP handling will void the warranty. They are not designed for this type of application. Specifications at 6.3 bar dynamic pressure (when O handling system is running) Working pressure 5 to 7 bar. s per European standard EN range Group of mechanism as per FEM 1m / ISO M3. System Falls Min. Lifting speed Lowering speed System capacity of chain headroom at rated load at rated load model (t) per hoist (mm) (m/min) (m/min) S Series OP andling Systems OIST Sub-ssembly S25L S30L S36L S0L S50L S50L S75L S100L S150L S200L System model Number Flange Wheel tread Wheel loading Min. inside of wheels adjustment diameter per pair curve radius per hoist (mm) (mm) (kg) (m) S Series OP andling Systems TROLLEY Sub-ssembly S25L S30L S36L S0L S50L S50L S75L S100L S150L S200L Motor power ir cons. Sound per hoist per hoist level (1) (hp) (m3/min) (db) (1) Sound pressure levels are measured per European standard EN (2) Weight of the complete system (2 hoists) with standard height of lift (9 m) and standard length of control (9 m). (3) In Rack & Pinion configuration, the trolley speed is divided by 2. S75L23P3 (one 37.5 t hoist shown) See dimensions on pages 5 and 55. System hain hain weight/ weight (2) size 1m extra lift (kg) (mm) (kg) x x x x x x x x x x Number Trolley air con- Max. ravelling speed of motors sumption per hoist at rated load (3) per trolley (m3/min) (m/min) OP andling Systems 50 ir Winches & oists ir Winches & oists 51

27 OP andling Systems t Load apacity OP andling Systems t Load apacity S Series - Standard Equipment & Options In standard version, S Series OP handling systems are fitted with the following equipment: rticulated trolley hoist allows limited side pulling operations. 2 motor PS piloted pendents (one per combined hoist/trolley). orrosion resistant load chain with 9 m height of lift as standard. Limit switch for upper and lower over-travel protection. orrosion resistant Marine 812 finish paint. Galvanised steel chain container. Filter-Lubricator air preparation package mounted on unit. Trolley guide rollers, rubber bumpers and rail sweeps. Exhaust mufflers. Manufacturer test certificate and maintenance manual. rticulated trolley hoist Integrated limit switches S Series Ordering Menu To order your OP handling system, specify complete model code as shown below. lso specify beam size, type and flange width. S L 2 P 3 E R 9 M 9 T 1 E Series / Load capacity S25L2 S30L2 S36L2 S0L2 S50L2 S75L2 S100L2 S150L S200L 2 x 12.5 t 2 x 15 t 2 x 18 t 2 x 20 t 2 x 25 t 2 x 37.5 t 2 x 50 t 2 x 75 t 2 x 100 t hain falls 2 2 falls per hoist (available for 25 and 50 t models) 3 3 falls per hoist (available for 30, 36, 75 and 150 t models) falls per hoist (available for 0, 50, 100 and 200 t models) ontrol P3 2 motor PS pendent eam type E Flat beam* N Tapered beam* * dd the letter "R" for Rack & Pinion configuration (e.g. ER) Lift & control 9M9 Standard: 9 m height of lift and 9 m of control XMX Specify heights in meters Options LM Low temperature design (T = -20 ). Includes 3.1 material traceability certificates. M 3.1 material traceability certificates (1) N levis instead of bottom hook QZ Offshore paint including sandblast T1 Spark resistant package for zone 1 (see details on previous page) W1 S witness test W2 NV witness test W3 LRS witness test W lient witness of load test -E ompliance with the European machinery directive. (1) Material traceability certificates according to EN 1020 (Ex IN 5009) 3.1 on load bearing parts. In E compliant version, S Series OP handling systems are fitted with the additional following equipment: uilt-in overload protection. Emergency stop button on pendent, acting on main air shut off valve. E declaration of conformity. Overview of some available options Rack & pinion drive For positive traction. On S series with rack & pinion configuration, the standard trolley speed is divided by 2. The racks have to be ordered separately and have to be welded on the beam by the customer. Galvanised steel container Rubber bumpers & rail sweeps ir preparation package PS pendent with emergency stop Ultra-Low eadroom Versions ULS100L2 (one 50 t hoist shown) The S Series OP handling systems can be designed in ultra-low headroom version for applications requiring a very limited working height range of capacities from 50 to 200 t. The minimum headroom of these products is only slightly greater than the size of the bottom hook assembly! Please consult us for further details on description and specifications. Note: the design of the ULS Series does not allow an articulated connection between the trolley and hoist. OP andling Systems levis and shackle attachment Fitted in lieu of the bottom hook. The clevis can be configured according to specific criteria on request. Rack & pinion drive levis & shackle attachment ULS150L See dimensions on page 55. Spark resistant package, option T1, for TEX zone 1 The T1 spark resistant option is designed for applications in zone 1 as per TEX 9/9/E irective. It includes as standard: - On the trolleys, solid bronze wheels and pinion drive in solid bronze or stainless steel. Stainless steel pins and fasteners (10 mm and smaller) and 20µ zinc plated fasteners (11 mm and larger). - On the hoists, bronze coated bottom hook assembly and cast iron pendent (for control of both hoist and trolley). Stainless steel pins and fasteners (10 mm and smaller) and 20µ zinc plated fasteners (11 mm and larger). ronze coated bottom hook assembly Solid bronze wheels on trolley Specifications at 6.3 bar dynamic pressure (when O handling system is running) Working pressure 5 to 7 bar. System Falls Min. capacity of chain headroom (t) per hoist (mm) Lifting speed Lowering speed ir cons. at rated load at rated load per hoist (m/min) (m/min) (m3/min) ULS Series - Ultra-Low eadroom OP andling systems ULS50L onsult us ULS100L ULS150L ULS200L onsult us Travelling speed at rated load (m/min) ir cons. per trolley (m3/min) onsult us onsult us Trolley flange adjustment (mm) ir Winches & oists ir Winches & oists 53

28 OP andling Systems t Load apacity OP andling Systems t Load apacity S Series 25 t to 50 t F E ir inlet ØG L S Series 150 t and 200 t imensions are subject to change without notice. Please contact lient Services for certified prints. P Q R E F ØG S T S25L22 S30L23 S36L23 S50L2 imensions are subject to change without notice. Please contact lient Services for certified prints. imensions in mm J hain bucket for 9 m standard lift E F G J L M N P Q R S T ir Inlet Ø S25L /" SP S30L /" SP S36L /" SP S50L /" SP M S T N P Q R ir inlet 2 x 1 1 / G S150L3 S200L imensions in mm M N J L X hain bucket for 9 m standard lift U W Y E Version V E F G J L M N P Q R S T U V W X Y S Series, 50 t to 100 t F E ØG L M ir inlet N P S150L S200L ULS Series 50 t to 200 t imensions are subject to change without notice. Please contact lient Services for certified prints. S50L22 S75L23 S100L2 imensions are subject to change without notice. Please contact lient Services for certified prints. E Version J hain bucket for 9 m standard lift T U S Q R G ir inlet 2 x 1 1 / G Q E F N P ØL ØM T Maximum thickness ØV U OP andling Systems J R S W W X imensions in mm imensions in mm E F G J L M N P Q R S T U ir Inlet Ø S50L /" SP S75L /" SP S100L /" SP E F G J L M N P Q R S T U V W X ULS100L ULS150L ir Winches & oists ir Winches & oists 55

29 OP andling Systems t Load apacity OP andling Systems t Load apacity S Series Specifications S OP handling systems are comprised of two trolley-mounted hoists. The total system capacity corresponds to the addition of the rated capacity of both hoists. S200M (one 100t hoist shown) S Series Specific Features esigned to meet or exceed specifications of one or more of the following regulatory bodies - the Norwegian Petroleum irectorate (NP), U SE, Lloyds Register of Shipping (LRS), et Norske Veritas (NV), and merican ureau of Shipping (S) for the oilwell drilling industry ll models meet the requirements of the European standards FEM and FEM 1001 for lifting as well the U.S. standard SME/NSI S100M (one 50t hoist shown) See dimensions on pages 60 Radial piston air motor hoist and trolley. 5:1 design factor. Standard design temperature T = 0. ll steel construction. utomatic fail safe, multi disc, motor brake on hoist. rticulated trolley allows limited side pulling operations (standard on all models - not available for S200M). Fully enclosed planetary gear box. ompact modular design. orrosion resistant load chain. 9m height of lift standard on all models. ottom block mounted on bearing with external lubrication point and water drain. ccu-trol pendent with "emergency stop/start" feature and 9 m pendent hose. Limit switch for upper and lower over-travel protection. Lifting lugs for easy installation. Filter-Lubricator air preparation package mounted on unit. orrosion resistant Marine 812 finish paint. Galvanised steel chain container. Trolley guide rollers, rubber bumpers, and rail sweeps. Manufacturer test certificate and maintenance manual. Exhaust mufflers. Ingersoll Rand radial piston air motor is characterised by: - positive starting torque. - variable speed control offering a precision spotting control at slow speeds. - superior reliability in harsh environments. - Features an internal splash lubrication. WRNING: Standard hoist/ trolley combinations purchased for OP handling will void the warranty. They are not designed for this type of application. Specifications at 6.3 bar dynamic pressure (when O handling system is running) Working pressure 5 to 7 bar. s per European standard EN range Group of mechanism as per FEM 1m / ISO M3. System Falls Min. Lifting speed Lowering speed Motor power ir cons. Sound System capacity of chain headroom at rated load at rated load per hoist per hoist level model (t) per hoist (mm) (m/min) (m/min) (hp) (m3/min) (db) S Series OP andling Systems OIST Sub-ssembly S50M S75M S100M S150M S200M System model Number Flange Wheel tread Wheel loading Min. inside of wheels adjustment diameter per pair curve radius per hoist (mm) (mm) (kg) (m) S Series OP andling Systems TROLLEY Sub-ssembly S50M NR S75M NR S100M NR S150M NR S200M NR (1) Sound pressure levels per hoist measured per European standard EN (2) Weight of the complete system (2 hoists) with standard height of lift (9 m) and standard length of control (9 m). System hain hain weight/ weight (2) size 1m extra lift (kg) (mm) (kg) x x x x x Number ir consumption Max. ravelling speed of motors per trolley at rated load per trolley (m3/min) (m/min) OP andling Systems 56 ir Winches & oists ir Winches & oists 57

30 OP andling Systems t Load apacity OP andling Systems t Load apacity S Series - Standard Equipment & Options In standard version, S Series OP handling systems are fitted with the following equipment: rticulated trolley hoist allows limited side pulling operations (except for S200M) ccu-trol pendent with start / stop button. orrosion resistant load chain with 9 m height of lift as standard. Limit switch for upper and lower over-travel protection. orrosion resistant Marine 812 finish paint. Galvanised steel chain container. Filter-Lubricator air preparation package mounted on unit. Trolley guide rollers, rubber bumpers, and rail sweeps. Exhaust mufflers. Manufacturer test certificate and maintenance manual. rticulated trolley hoist orrosion resistant load chain Limit switches ir preparation package Trolley guide rollers, rubber bumpers & rail sweeps ccu-trol pendent handle Exhaust mufflers. In E version, S Series OP handling systems are fitted with the additional following equipment: uilt-in overload protection. Emergency stop button on pendent, acting on main air shut off valve. E declaration of conformity. S Series Ordering Menu To order your OP handling system, specify complete model code as shown below. lso specify beam size, type and flange width. S 5 0 M R Series/Load capacity S50 2 x 25 t S75 2 x 37.5 t S100 2 x 50 t S150 2 x 75 t S200 2 x 100 t Trolley Type M* Piston motor trolley. RT* Rack and pinion trolley drive for tapered beam flange. RF* Rack and pinion trolley drive for flat beam flange. * dd the "22" only for model S150 (e.g. S150M22...) Flange adjust. Standard. 50 mm extension. 100 mm extension. 150 mm extension. ontrol 5 1 motor pendent (2 buttons with on-off). 6 2 motor pendent ( buttons with on-off). 7 3 motor pendent (6 buttons with on-off). Lift in feet 30 Standard height of lift 30 ft (9 m). XX Specify height in feet. ontrol rop 30 Standard drop and/or hand chain drop in feet. XX Specify control drop in feet. (1) NOTES: M1 Material traceability certificates according to EN 1020 (Ex IN 5009) 2.2 on load bearing parts. This conformity document affirms (by the manufacturer) that parts are in compliance with the requirements of the order based on non-specific inspection and testing (i.e. results are typical material properties for these parts). M2 Material traceability certificates according to EN 1020 (Ex IN 5009) 3.1 on load bearing parts. These documents affirm (by a department independent of the manufacturing department) that the actual parts used in the product are in compliance with the order based on specific inspection and testing (i.e. results are actual material properties for those parts). M3 Material traceability certificates according to EN 1020 (Ex IN 5009) 3.1 on load bearing parts. These documents affirm (by a department independent of the manufacturing department) that the actual parts used in the product are in compliance with the order based on specific inspection and testing (i.e. results are actual material properties for those parts in a finished, as delivered condition). Options 1M3 S minus 20 degree design temperature (t). 2M3 NV minus 20 degree design temperature (t). levis (in place of bottom hook). M1 Per IN 5009/EN1020 Para 2.2 "typicals" (1). M2 Per IN 5009/EN1020 Para 3.1 actual per product as purchased (2). M3 Per IN 5009/EN1020 Para 3.1 actual per product as delivered in final condition (1). N merican ureau of Shipping "ertification of rilling Systems". N5 et Norske Veritas "NV-OS-E101 rilling Plant". P1 Marine 812-X paint system. P2 Marine 812-X Paint System (isocyanate free paint system). R opper plated (S OR E package). The product will be equipped with copper plated load hook(s) and trolley wheels. W1 S witness test. W2 NV witness test. W3 LRS witness test. W ustomer witness test. -E ompliance with the European machinery directive. OP andling Systems Options Variable lengths of lift and pendent control hose. Rack and pinion trolley drive for positive traction. levis and shackle attachment in lieu of bottom hook. orrosion resistant Marine 812-X paint system. Sandblast and carbozinc (primer only). bar (57 psi) application models. Festooning systems. Trolleys for shipyard fabricated beams. ustom paint coating systems per owners specifications. Spark and corrosion resistant (S OR E) package. The S.OR.E spark resistant option for S Series is designed for applications in zone 1 as per TEX 9/9/E irective. It includes as standard: R option: The product will be equipped with copper plated load hook(s) and trolley wheels. Zinc plated load and hand chain if applicable. opper plated load hook S150RF22 58 ir Winches & oists ir Winches & oists 59

31 OP andling Systems t Load apacity S Series 50 t to 100 t S50M S75M S100M imensions are subject to change without notice. Please contact lient Services for certified prints. imensions in mm G * ØE F hain bucket for 9 m (30 ft) standard lift E F G J L M N O P Q R S ir Inlet Ø S50M " NPT S75M " NPT S100M " NPT (*) ontact client services for specifications. J S L N Q P R M O ir inlet Manual Equipment Ingersoll Rand also offers manual trolleys to equip your small capacity hoists and manual hoists which are very useful for casual material handling work. J L M S Series 150 t & 200 t ØO ØN S150M22 S200M imensions are subject to change without notice. Please contact lient Services for certified prints. E ØF hain bucket for 9 m (30 ft) standard lift P Q R imensions in mm G (square) S E F G J L M N O P Q R S ir Inlet Ø S150M " NPT S200M /2" NPT 60 ir Winches & oists

32 Manual Equipment Manual Lever oists L5 Series eavy duty, high performance lever hoists Torsion-Lok brake system ensures positive brake engagement. 360 rotation handle needs only 15 handle movement to ratchet loads. big plus in tight spaces. Rugged steel construction. olour coded red/green indicator (load or free chain). Simple one-hand free chaining operation. L5150 L5300 L5600 L51200 Nominal load Pull to lift Number capacity rated load of (t) (kg) falls SL Series igh performance, industrial lever hoists utomatic inertia brake Engages if load is applied in free-chain mode, helping minimise operator setup error. Stamped steel construction for decreased weight and better impact resistance. Nickel/chrome plated for improved corrosion resistance. Efficient gear reduction for low handle effort. Easy one-handed operation for free chain positioning. SL150 SL200 SL300 SL600 SL1200 Nominal load Pull to lift Number capacity rated load of (t) (kg) falls L5 or SL Series ordering menu L5300 eight Weight hain weight/ of lift with 1.5 m lift 1m extra lift (m) (kg) (kg) 1.5 to to to to SL150 eight Weight hain weight/ of lift with 1.5 m lift 1m extra lift (m) (kg) (kg) 1.5 to to to to to fall hoist 2 fall hoist IMENSIONS min. E (mm) (mm) (mm) (mm) (mm) fall hoist 2 fall hoist IMENSIONS min. E (mm) (mm) (mm) (mm) (mm) L V E L5 SL Series apacity kg kg kg kg (SL Series only) kg eight of lift (in feet) 5 5 ft (1.5 m) ft (.5 m) ft (3 m) ft (6 m) (1) SL Series are E compliant as standard. "-E" option is not required for these models. V N Options Overload protection (available on L5 only) orrosion resistant chain, nickel diffused (available on L5 only) E compliance (1) E ompliance with the European machinery directive E E VL2 Series Premium hand chain hoists. eavy duty, high performance est in class hoists, built to be durable. igh strength gear case and steel frame. Exclusive hand chain guide for smooth operation elps eliminate jamming when operated away from the load area. Ideal for "pick and drift" applications. Efficient gear reduction for easier lifting. Open frame design for self-cleaning, quick load sheave inspection and easy hoist maintenance. Premium alloy steel grade 100 load chain. Overload protection as standard. Specifications VL2-005 VL2-010 VL2-015 VL2-020 VL2-030 VL2-050 VL2-080 VL2-100 VL2-150 VL2-200 VL2 Series ordering menu VL2 hand chain guides. Nominal load Pull to lift Number capacity rated load of (t) (kg) falls x x 1 8 VL2-020 eight Weight hain weight/ of lift with 3 m lift 1m extra lift (m) (kg) (kg) 3 to to to to to to to to to to Manual Equipment Manual and hain oists fall hoist 2 fall hoist Multiple fall hoist 3 IMENSIONS wg. min. Type (mm) (mm) (mm) (mm) V L P V N E VL2 Series apacity t t t t t t t t t t Spark resistance - Standard P opper plated S Solid bronze eight of lift ft (3 m) ft (.5 m) ft (6 m) XX Specify length in ft and chain length 8V 8 ft (2. m) XXV Specify length in ft Options N orrosion & spark resistant load chain orrosion & spark resistant hand chain P Marine paint S Fabric chain bucket E compliance E ompliance with the European machinery directive Manual Equipment 62 ir Winches & oists ir Winches & oists 63

33 Manual Equipment Manual and hain oists & Pullers Manual Equipment Manual Trolleys SM Series igh performance and durable hand chain hoists Stamped steel construction for decreased weight and better impact resistance. Nickel/chrome plated for improved corrosion resistance. Efficient gear reduction for easier lifting. Zinc plated hand chain as standard. Standard overload protection to reduce abuse and increase safety. PT & GT Series Trolleys urable plain and geared trolleys 5:1 design factor for use with manual or powered hoists. Strong and durable steel construction, includes drop stops. ast iron wheels with sealed, lube for life ball bearings. Universal profile to fit IPN and IPE beams. Specifications PT010 GT Series geared trolleys: vailable from 1 to 20 t capacity. Standard hand chain height 3m, or more on demand. PT Series plain trolleys: vailable from 0.5 to 10 t capacity. GT Specifications SM005 SM010 SM020 SM030 SM050 Nominal load Pull to lift Number capacity rated load of (t) (kg) falls SM fall hoist 2 fall hoist eight Weight hain weight/ of lift with 3 m lift 1m extra lift (m) (kg) (kg) 3 to to to to to IMENSIONS min. (mm) (mm) (mm) (mm) PLIN TROLLEYS PT005-8 PT010-8 PT020-8 PT030-8 PT050-8 PT GERE TROLLEY GT GT GT GT GT GT Nominal load capacity (t) Flange Minimum beam Minimum adjustment height curve radius (mm) (mm) (m) Net weight PLIN TROLLEY GERE TROLLEY (kg) (kg) SM Series ordering menu S M V N SM Series (1) apacity t t t t (1) SM Series are E compliant as standard. P & Series Ratchet pullers steel and aluminium :1 design factor for pulling applications. ll models (except P15) can be used in one or two falls configuration. Galvanised wire rope. 00S is fitted with non-conductive synthetic strap. P15 Series: all steel construction, plated for long life. 00 Series: lightweight aluminium design. Reversible handle for easy position changes. Specifications P15 P S Nominal load Pull to lift Number capacity rated load of (kg) (kg) falls / / 7 1 or / / 28 1 or / / 31 1 or 2 eight of lift (in feet) ft (3 m) ft (6 m) ft (.5 m) XX Specify length P153 and chain length (in feet) 8V 8 ft (2. m) XXV Specify length Pulling able Net distance diameter weight (m) (mm) (kg) / / / S Options N orrosion & spark resistant load chain / / / IMENSIONS min. (mm) (mm) (mm) (mm) PT Trolley 10 tons Í F PT Trolley GT Trolley PT / GT Trolley 0.5 to 5 tons Í 0.5 to 5 tons Í 0.5 to 5 tons Í J G G E imensions in mm J F GT 107 Trolley 10 tons Í J 107 F GT Trolley 20 tons Í E F G J PT PT PT PT PT PT GT GT GT GT GT GT J 150 F PT / GT Trolley 10 & 20 tons Í PT & GT trolleys ordering menu G T S Series PT Plain GT Geared apacity t t t t t t t E and chain ft (3 m standard length) XX Specify length Option S ronze wheels Manual Equipment 6 ir Winches & oists ir Winches & oists 65